Re: [MBZ] Epic double tranny swap/conversion week

2010-04-04 Thread Michael Esh
It is the greatest feeling to hear the engine fire up after putting so  
much time and effort into a project.  Nice job Don and son.

Mike
On Apr 3, 2010, at 9:00 PM, OK Don wrote:

The new keys arrived this afternoon - followed shortly by the son.  
We took
battery off of the trickle charger, installed it, shifted into  
neutral (in
case the clutch wasn't actually bled), and turned the key. THe  
engine fired

right up, no extra cranking (we filled the new fuel filter with Diesel
Purge), and it sounded good. My son noticed right away that it was  
quieter,
and didn't shake as much. We moved the engine shock (which was  
missing in
this car) from the other one, as well as the engine locating bracket/ 
rubber

under the rear of the crankcase. They do make a difference!
We then rolled it down the drive a couple of yards, he pushed in the  
clutch

pedal, and gingerly tried first gear - success!
He took it around the neighborhood, and declared victory. No leaks  
when he

got back, it drives nice a smooth.

Next, he needs to replace the driveshaft center bearing - it's getting
gravely, and the timing chain - the wear is up to 5 degrees.

His expression of satisfaction at having completed the job was worth  
the

week of vacation time, the money, sweat, and blood ---

--
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread OK Don
The new keys arrived this afternoon - followed shortly by the son. We took
battery off of the trickle charger, installed it, shifted into neutral (in
case the clutch wasn't actually bled), and turned the key. THe engine fired
right up, no extra cranking (we filled the new fuel filter with Diesel
Purge), and it sounded good. My son noticed right away that it was quieter,
and didn't shake as much. We moved the engine shock (which was missing in
this car) from the other one, as well as the engine locating bracket/rubber
under the rear of the crankcase. They do make a difference!
We then rolled it down the drive a couple of yards, he pushed in the clutch
pedal, and gingerly tried first gear - success!
He took it around the neighborhood, and declared victory. No leaks when he
got back, it drives nice a smooth.

Next, he needs to replace the driveshaft center bearing - it's getting
gravely, and the timing chain - the wear is up to 5 degrees.

His expression of satisfaction at having completed the job was worth the
week of vacation time, the money, sweat, and blood ---

-- 
OK Don
Panic! (the national past time).
___
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Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread Kaleb C. Striplin
So now you have the blue car with a manny tranny in it?  Are you going 
to put the other one back on the road or what? 


OK Don wrote:

The new keys arrived this afternoon - followed shortly by the son. We took
battery off of the trickle charger, installed it, shifted into neutral (in
case the clutch wasn't actually bled), and turned the key. THe engine fired
right up, no extra cranking (we filled the new fuel filter with Diesel
Purge), and it sounded good. My son noticed right away that it was quieter,
and didn't shake as much. We moved the engine shock (which was missing in
this car) from the other one, as well as the engine locating bracket/rubber
under the rear of the crankcase. They do make a difference!
We then rolled it down the drive a couple of yards, he pushed in the clutch
pedal, and gingerly tried first gear - success!
He took it around the neighborhood, and declared victory. No leaks when he
got back, it drives nice a smooth.

Next, he needs to replace the driveshaft center bearing - it's getting
gravely, and the timing chain - the wear is up to 5 degrees.

His expression of satisfaction at having completed the job was worth the
week of vacation time, the money, sweat, and blood ---

  




No virus found in this incoming message.
Checked by AVG - www.avg.com 
Version: 9.0.800 / Virus Database: 271.1.1/2785 - Release Date: 04/02/10 01:32:00


  


--
Kaleb C. Striplin/Claremore, OK
95 E300, 92 500SEL, 92 300SD, 92 300E 4Matic, 91 350SDL, 
91 300D, 89 560SEL, 87 300SDL x2, 85 380SE 5.0 Euro, 
85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D, 
http://www.okiebenz.com


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Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread Dieselhead

Contrats!  Glad the effort worked.



The new keys arrived this afternoon - followed shortly by the son. We took
battery off of the trickle charger, installed it, shifted into neutral (in
case the clutch wasn't actually bled), and turned the key. THe engine fired
right up, no extra cranking (we filled the new fuel filter with Diesel
Purge), and it sounded good. My son noticed right away that it was quieter,
and didn't shake as much. We moved the engine shock (which was missing in
this car) from the other one, as well as the engine locating bracket/rubber
under the rear of the crankcase. They do make a difference!
We then rolled it down the drive a couple of yards, he pushed in the clutch
pedal, and gingerly tried first gear - success!
He took it around the neighborhood, and declared victory. No leaks when he
got back, it drives nice a smooth.

Next, he needs to replace the driveshaft center bearing - it's getting
gravely, and the timing chain - the wear is up to 5 degrees.

His expression of satisfaction at having completed the job was worth the
week of vacation time, the money, sweat, and blood ---

--
OK Don
Panic! (the national past time).
___
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Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread OK Don
Yes - the blue car is manny now. The gold car is sitting. We'll probably
sell the engine, auto tranny, and body seperately. Make an offer on any or
all parts ---

On Sat, Apr 3, 2010 at 9:09 PM, Kaleb C. Striplin ka...@striplin.netwrote:

 So now you have the blue car with a manny tranny in it?  Are you going to
 put the other one back on the road or what?


-- 
OK Don
Panic! (the national past time).
___
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-29 Thread Kaleb C. Striplin
Somebody stole he exhaust?  That is weird.  I have the CD somewhere Im 
sure, just have to find it.


OK Don wrote:

A week later - the update:

The clutch disk pilot tool arrived Monday, and the proper sized clutch disk
arrived Tuesday, so we were all set for this weekend. We got the clutch
installed, the engine and tranny mated, drive shaft with new flex disks
installed, the shifter linkages in place (hopefully correctly), and went to
re-assemble the exhaust. Found that the rear section of the exhaust that
wasn't cracked at the front flange, had been stolen from under the gold car
during the week. So we patched the cracked pipe that we had, no microwave
steel was handy, so we used a strip from an old license plate, a couple of
clamps, and lots of muffler goo.
Got the engine re-connected, filled with coolant, then called it a day,
since it was dark.

Today, we bled the brakes, the clutch, installed the serpentine belt, fan
shroud, etc., bolted the wheels and new tires on, and were ready to
re-install the battery.
This is when we discovered that the key to the car is missing. my son spent
most of the rest of the day looking for the key. Never did find it. We'll be
placing an order with Rusty tomorrow ---
He also discovered that the under dash panel didn't fit due to the extra
pedal, so took the snips to it, and got it installed.

Bottom line - so close, yet so far from driving it!

There are several mystery vacuum lines, and some connectors on the IP that
have no wires -- this is not new, both cars were in this condition when we
got them. We need to find a 201 FSM CD set --- anyone have an extra?

On Fri, Mar 19, 2010 at 8:33 PM, OK Don okd...@gmail.com wrote:

  

Crap - the proper sized clutch disk didn't arrive today. Two day air
doesn't count for much when it takes them two days to get it to DHL. We're
working outside - it's been beautiful weather so far, but it's raining now,
and we're supposed to get 1-3 inches of snow tomorrow. Guess the cars will
be sitting till next weekend. Crap!

Got the front brakes re-done, moved the nut plates for the standard tranny
rear cross member to the blue car (4 instead of the 2 used by the auto
tranny). Changed the oil in the standard tranny, moved the only engine stop
from the gold car to the blue one, and other minor things. I think all we
have to do now for the blue car is install the clutch (if it ever gets
here), bolt the tranny to the enigine, and install the package. The son
found a sale on Yokohama Avids - 4 tires for $160, ready to go, so jumped on
it. It should be a decent car when we get it running.

Still haven't decided whether to re-assemble the gold car, or part it out.

--
OK Don
Panic! (the national past time).



___
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No virus found in this incoming message.
Checked by AVG - www.avg.com 
Version: 9.0.791 / Virus Database: 271.1.1/2777 - Release Date: 03/29/10 01:32:00


  


--
Kaleb C. Striplin/Claremore, OK
95 E300, 92 500SEL, 92 300SD, 92 300E 4Matic, 91 350SDL, 
91 300D, 89 560SEL, 87 300SDL x2, 85 380SE 5.0 Euro, 
85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D, 
http://www.okiebenz.com


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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-29 Thread Frederick W Moir

OK Don, et al.
I have a 201 CD that you can have.
Just need an address.
Fred Moir
Lynn MA
Diesel preferred.

On 3/28/2010 9:49 PM, OK Don wrote:

There are several mystery vacuum lines, and some connectors on the IP that
have no wires -- this is not new, both cars were in this condition when we
got them. We need to find a 201 FSM CD set --- anyone have an extra?

On Fri, Mar 19, 2010 at 8:33 PM, OK Donokd...@gmail.com  wrote:
   


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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread OK Don
A week later - the update:

The clutch disk pilot tool arrived Monday, and the proper sized clutch disk
arrived Tuesday, so we were all set for this weekend. We got the clutch
installed, the engine and tranny mated, drive shaft with new flex disks
installed, the shifter linkages in place (hopefully correctly), and went to
re-assemble the exhaust. Found that the rear section of the exhaust that
wasn't cracked at the front flange, had been stolen from under the gold car
during the week. So we patched the cracked pipe that we had, no microwave
steel was handy, so we used a strip from an old license plate, a couple of
clamps, and lots of muffler goo.
Got the engine re-connected, filled with coolant, then called it a day,
since it was dark.

Today, we bled the brakes, the clutch, installed the serpentine belt, fan
shroud, etc., bolted the wheels and new tires on, and were ready to
re-install the battery.
This is when we discovered that the key to the car is missing. my son spent
most of the rest of the day looking for the key. Never did find it. We'll be
placing an order with Rusty tomorrow ---
He also discovered that the under dash panel didn't fit due to the extra
pedal, so took the snips to it, and got it installed.

Bottom line - so close, yet so far from driving it!

There are several mystery vacuum lines, and some connectors on the IP that
have no wires -- this is not new, both cars were in this condition when we
got them. We need to find a 201 FSM CD set --- anyone have an extra?

On Fri, Mar 19, 2010 at 8:33 PM, OK Don okd...@gmail.com wrote:

 Crap - the proper sized clutch disk didn't arrive today. Two day air
 doesn't count for much when it takes them two days to get it to DHL. We're
 working outside - it's been beautiful weather so far, but it's raining now,
 and we're supposed to get 1-3 inches of snow tomorrow. Guess the cars will
 be sitting till next weekend. Crap!

 Got the front brakes re-done, moved the nut plates for the standard tranny
 rear cross member to the blue car (4 instead of the 2 used by the auto
 tranny). Changed the oil in the standard tranny, moved the only engine stop
 from the gold car to the blue one, and other minor things. I think all we
 have to do now for the blue car is install the clutch (if it ever gets
 here), bolt the tranny to the enigine, and install the package. The son
 found a sale on Yokohama Avids - 4 tires for $160, ready to go, so jumped on
 it. It should be a decent car when we get it running.

 Still haven't decided whether to re-assemble the gold car, or part it out.

 --
 OK Don
 Panic! (the national past time).

___
http://www.okiebenz.com
For new and used parts go to www.okiebenz.com
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread Dieselhead
Congrats.  Those kind of projects always take longer than forecast. 
At least you can see the end now.




A week later - the update:

The clutch disk pilot tool arrived Monday, and the proper sized clutch disk
arrived Tuesday, so we were all set for this weekend. We got the clutch
installed, the engine and tranny mated, drive shaft with new flex disks
installed, the shifter linkages in place (hopefully correctly), and went to
re-assemble the exhaust. Found that the rear section of the exhaust that
wasn't cracked at the front flange, had been stolen from under the gold car
during the week. So we patched the cracked pipe that we had, no microwave
steel was handy, so we used a strip from an old license plate, a couple of
clamps, and lots of muffler goo.
Got the engine re-connected, filled with coolant, then called it a day,
since it was dark.

Today, we bled the brakes, the clutch, installed the serpentine belt, fan
shroud, etc., bolted the wheels and new tires on, and were ready to
re-install the battery.
This is when we discovered that the key to the car is missing. my son spent
most of the rest of the day looking for the key. Never did find it. We'll be
placing an order with Rusty tomorrow ---
He also discovered that the under dash panel didn't fit due to the extra
pedal, so took the snips to it, and got it installed.

Bottom line - so close, yet so far from driving it!

There are several mystery vacuum lines, and some connectors on the IP that
have no wires -- this is not new, both cars were in this condition when we
got them. We need to find a 201 FSM CD set --- anyone have an extra?

On Fri, Mar 19, 2010 at 8:33 PM, OK Don okd...@gmail.com wrote:


 Crap - the proper sized clutch disk didn't arrive today. Two day air
 doesn't count for much when it takes them two days to get it to DHL. We're
 working outside - it's been beautiful weather so far, but it's raining now,
 and we're supposed to get 1-3 inches of snow tomorrow. Guess the cars will
 be sitting till next weekend. Crap!

 Got the front brakes re-done, moved the nut plates for the standard tranny
 rear cross member to the blue car (4 instead of the 2 used by the auto
 tranny). Changed the oil in the standard tranny, moved the only engine stop
 from the gold car to the blue one, and other minor things. I think all we
 have to do now for the blue car is install the clutch (if it ever gets
 here), bolt the tranny to the enigine, and install the package. The son
 found a sale on Yokohama Avids - 4 tires for $160, ready to go, so jumped on
 it. It should be a decent car when we get it running.

 Still haven't decided whether to re-assemble the gold car, or part it out.

 --
 OK Don
 Panic! (the national past time).


___
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread Craig McCluskey
On Sun, 28 Mar 2010 20:49:59 -0500 OK Don okd...@gmail.com wrote:

 Found that the rear section of the exhaust that wasn't cracked at the
 front flange, had been stolen from under the gold car during the week.

Boy is THAT irritating! I'm sorry that happened to you.


Craig

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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread Mitch Haley

Craig McCluskey wrote:

On Sun, 28 Mar 2010 20:49:59 -0500 OK Don okd...@gmail.com wrote:


Found that the rear section of the exhaust that wasn't cracked at the
front flange, had been stolen from under the gold car during the week.


Boy is THAT irritating! I'm sorry that happened to you.


I hope the missing key didn't go the same way.

Mitch.

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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-19 Thread OK Don
Crap - the proper sized clutch disk didn't arrive today. Two day air doesn't
count for much when it takes them two days to get it to DHL. We're working
outside - it's been beautiful weather so far, but it's raining now, and
we're supposed to get 1-3 inches of snow tomorrow. Guess the cars will be
sitting till next weekend. Crap!

Got the front brakes re-done, moved the nut plates for the standard tranny
rear cross member to the blue car (4 instead of the 2 used by the auto
tranny). Changed the oil in the standard tranny, moved the only engine stop
from the gold car to the blue one, and other minor things. I think all we
have to do now for the blue car is install the clutch (if it ever gets
here), bolt the tranny to the enigine, and install the package. The son
found a sale on Yokohama Avids - 4 tires for $160, ready to go, so jumped on
it. It should be a decent car when we get it running.

Still haven't decided whether to re-assemble the gold car, or part it out.

On Thu, Mar 18, 2010 at 9:55 PM, OK Don okd...@gmail.com wrote:

 Now that I knew where to look, I see that the standard tranny engine has
 the ball fittings, but no damper, while the auto tranny engine does have a
 damper. Strange.

 Where does the engine serial number hide on a 601 engine? I haven't been
 able to find it yet.

 We finished the transplant of the pedals and shifter today, along with the
 wiring harness changes.
 Since we're still waiting for the correct sized clutch disk, and a 26
 spline disk pilot tool, we replaced the rear and parking brakes this
 afternoon. He wondered why the parking brake didn't work - both sides were
 adjusted to full retraction of the shoes, and the shoes had NO linings at
 all. No amount of cable adjustment was going to get action. It has nice new
 shoes now, new lines to the calipers, and new pads. The front brakes are
 next --

   On Wed, Mar 17, 2010 at 8:46 PM, OK Don okd...@gmail.com wrote:

 Yes! You did capture it -
 http://userweb.windwireless.net/~jimc/mb190d/tdamper.html
 Thanks!
 You must have the 201 CD(s?) - I need to get them (it).
  On Wed, Mar 17, 2010 at 8:36 PM, Jim Cathey j...@windwireless.netwrote:

  Neither of these engines/cars have one - will have to look in the EPC
 to see
 it. I think both of these cars are FrankenBenzs -- mixed and matched
 from
 other cars over the years. The standard car did drive smoothly before we
 embarked on major transplant surgery, so we'll see how it works 


 It was tough to figure out.  I recorded my info:

http://userweb.windwireless.net/~jimc/mb190dlog.html#22Feb2008

 and thereabouts.

 -- Jim


  --
 OK Don
 Panic! (the national past time).




 --
 OK Don
 Panic! (the national past time).




-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-19 Thread OK Don
Attachment is an open documents drawing -
It shows a fiction damper in the throttle assembly for a standard tranny car
-- do you have this in yours?


On Wed, Mar 17, 2010 at 10:33 AM, Jim Cathey j...@windwireless.net wrote:

  The throttle linkage on the engine looks the same, with the exception of
 the
 bowden cable to the auto tranny. Haven't seen the damper yet, is it inside
 the car?


 Between the intake manifold and the arm on the IP.


 -- Jim


-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread OK Don
 I was able to confirm via the EPC datacard, that this 5 speed is the
original tranny for the gold car.
When did MB start producing the 124 in Europe? This case is marked with 124
-- very strange.

-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread Mitch Haley

OK Don wrote:

 I was able to confirm via the EPC datacard, that this 5 speed is the
original tranny for the gold car.
When did MB start producing the 124 in Europe? This case is marked with 124
-- very strange.


1986 in USA, so I would assume 1985 in Europe.
Mitch.

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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread OK Don
Now that I knew where to look, I see that the standard tranny engine has the
ball fittings, but no damper, while the auto tranny engine does have a
damper. Strange.

Where does the engine serial number hide on a 601 engine? I haven't been
able to find it yet.

We finished the transplant of the pedals and shifter today, along with the
wiring harness changes.
Since we're still waiting for the correct sized clutch disk, and a 26 spline
disk pilot tool, we replaced the rear and parking brakes this afternoon. He
wondered why the parking brake didn't work - both sides were adjusted to
full retraction of the shoes, and the shoes had NO linings at all. No amount
of cable adjustment was going to get action. It has nice new shoes now, new
lines to the calipers, and new pads. The front brakes are next --

On Wed, Mar 17, 2010 at 8:46 PM, OK Don okd...@gmail.com wrote:

 Yes! You did capture it -
 http://userweb.windwireless.net/~jimc/mb190d/tdamper.html
 Thanks!
 You must have the 201 CD(s?) - I need to get them (it).
  On Wed, Mar 17, 2010 at 8:36 PM, Jim Cathey j...@windwireless.netwrote:

  Neither of these engines/cars have one - will have to look in the EPC to
 see
 it. I think both of these cars are FrankenBenzs -- mixed and matched from
 other cars over the years. The standard car did drive smoothly before we
 embarked on major transplant surgery, so we'll see how it works 


 It was tough to figure out.  I recorded my info:

http://userweb.windwireless.net/~jimc/mb190dlog.html#22Feb2008

 and thereabouts.

 -- Jim


  --
 OK Don
 Panic! (the national past time).




-- 
OK Don
Panic! (the national past time).
___
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread Craig McCluskey
On Thu, 18 Mar 2010 20:55:22 -0600 OK Don okd...@gmail.com wrote:

 Now that I knew where to look, I see that the standard tranny engine
   
 It has nice new shoes now, new lines to the calipers, and new pads. The
 front brakes are next --

Keep up the good work!


Craig

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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread Hendrik Fay
Test mules where built in 83 and the 124 was shown at shows in 84 but 
not sold until 85.


Hendrik

Mitch Haley wrote:

OK Don wrote:

 I was able to confirm via the EPC datacard, that this 5 speed is the
original tranny for the gold car.
When did MB start producing the 124 in Europe? This case is marked 
with 124

-- very strange.


1986 in USA, so I would assume 1985 in Europe.
Mitch.





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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Dieselhead
If changing the clutch disk involves pulling the engine, I would also 
highly recommend buying a new pressure plate too, inless the manual 
has adjustment specs.   I  tried replacing the disk only on an MB 
ONCE.  I think we had the trans off and back on three times.  Just a 
warning, YMMV.




We decided to pull the engine/tranny combo rather than continue to fight it
in place. It took a 24oz. hammer to get the 6 point socket onto the buggered
bolt. We would not have been able to do that in the car. This engine/car
seems to have double the wires and vacuum tube that a 123/61x car does.

The worst is the harness for the AC - it comes from the firewall forward
between the oil filter canister and the fuel heater, goes down, then turns
90 degrees to run towards the from of the engine between the block and the
IP, exits at the front of the IP with a 90 degree turn towards the 9cars)
left fender, then splits itno three or four sections.
The 3 or 4 sets of wires are in a plastic shealth, that is still flexible at
the firewall, but the rest of it is now stiff and brittle. It had to be
broken in at least three places to get these wires off of the engine so we
could pull the engine out.

The resoult however, is that we have connection labels on 25 items for
re-assembly, the engine and tranny are out of the gold car and seperated.

We found that the pilot bearing in the end of the crank fell apart - the
inner race came out with a little finger pull, the ballsthen fell out.
However, the outrace (inside the crank), was tight! Ended up buying a 3 jaw
pilot bearing puller (
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=4876) at
harbor frieght, had to grind down the ends of the jaws to allow them to grab
the bushing sleeve behind the bearing, then it pulled the bushing (spacer
ring) and bearing outer race right out. It was a good investment of $17.00.

The faces of the flywheel and pressure plate are nice and smooth. The clutch
disk is worn to within approx. .010-.015 of the rivets on one side, so I'm
glad we ordered a new disk, in case we needed it. The old disk has the MB
star stamped on it, the new one is Saches. The car has over 175,000 miles
(when the odometer and speedo stoped working). If this was the original
clutch disk, I'm impressed at how long it lasted.

Tomorrow we'll pull the engine/auto tranny from the blue car - hope
we're faster on this one!
On Sun, Mar 14, 2010 at 9:01 PM, OK Don okd...@gmail.com wrote:


 Might end up that way - there are way too many tangles fo wires and vacuum
 hoses for such a small Diesel engine, built 26 years ago. I still can't see
 where the 1/2 inch thick group goes after it disappears under the IP, even
 after removing the airbox.


 On Sun, Mar 14, 2010 at 7:46 PM, Peter Frederick 
psf...@earthlink.netwrote:



 This sort of thing is why I always recommend pulling them both at the same
 time.  By now, you'd be going back in

 Peter



  --
 OK Don
 Panic! (the national past time).





--
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Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Jim Cathey
I'd forgotten about the kick-down switch, which will have to be 
transferred

to the gold car.


The cruise control amp is different, and there's a switch on the clutch.
The neutral safety switch wiring harness must also be swapped, and
there's a damper on the manny's throttle to move too, and the whole
throttle linkage is different.

The nut plates for the transmission rear mounting cross member seem to 
be

held in place - I need to move them for the different trannys


I think they may be captive nuts that pop into holes, rather
than floating plates.  I don't remember the exact details, but
I also had to deal with this.

-- Jim



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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
They are entirely in the channel, not popped into the holes. There are
dimples on both sides of the hole/nut, but not spot welds. I got one of them
to move up and down after pounding the bolt with a hammer, but it didn't
want to slide within the channel. I'll try a long, thin bar to see if I can
force them to slide foreward in the channel.

On Wed, Mar 17, 2010 at 8:55 AM, Jim Cathey j...@windwireless.net wrote:

 The nut plates for the transmission rear mounting cross member seem to be
 held in place - I need to move them for the different trannys

 I think they may be captive nuts that pop into holes, rather
 than floating plates.  I don't remember the exact details, but
 I also had to deal with this.

 -- Jim




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-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
The throttle linkage on the engine looks the same, with the exception of the
bowden cable to the auto tranny. Haven't seen the damper yet, is it inside
the car?

On Wed, Mar 17, 2010 at 8:55 AM, Jim Cathey j...@windwireless.net wrote:


 The cruise control amp is different, and there's a switch on the clutch.
 The neutral safety switch wiring harness must also be swapped, and
 there's a damper on the manny's throttle to move too, and the whole
 throttle linkage is different.




-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Jim Cathey
The throttle linkage on the engine looks the same, with the exception 
of the
bowden cable to the auto tranny. Haven't seen the damper yet, is it 
inside

the car?


Between the intake manifold and the arm on the IP.

-- Jim



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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Neither of these engines/cars have one - will have to look in the EPC to see
it. I think both of these cars are FrankenBenzs -- mixed and matched from
other cars over the years. The standard car did drive smoothly before we
imbarked on major transplant surgery, so we'll see how it works 

On Wed, Mar 17, 2010 at 9:33 AM, Jim Cathey j...@windwireless.net wrote:

  The throttle linkage on the engine looks the same, with the exception of
 the
 bowden cable to the auto tranny. Haven't seen the damper yet, is it inside
 the car?


 Between the intake manifold and the arm on the IP.

 --
 OK Don
 Panic! (the national past time).

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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Yup - p/n 601 070 13 67, called a dashpot. However, the EPC doesn't indicate
where it attaches - it's just floating is space to the right of everything
else.

On Wed, Mar 17, 2010 at 1:42 PM, OK Don okd...@gmail.com wrote:

 Neither of these engines/cars have one - will have to look in the EPC to
 see it. I think both of these cars are FrankenBenzs -- mixed and matched
 from other cars over the years. The standard car did drive smoothly before
 we imbarked on major transplant surgery, so we'll see how it works 

  On Wed, Mar 17, 2010 at 9:33 AM, Jim Cathey j...@windwireless.netwrote:

  The throttle linkage on the engine looks the same, with the exception of
 the
 bowden cable to the auto tranny. Haven't seen the damper yet, is it
 inside
 the car?


 Between the intake manifold and the arm on the IP.

 --
 OK Don
 Panic! (the national past time).




-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Todays progress - Got the auto tranny seperated from the blue engine, the
pedal assemblies are out of both cars, as are the shifters. Got the clutch
cylinder hydraulic lines moved from the gold to the blue car.
Installed the flywheel on the blue engine (after another run to Harbor
Freight for a T55 driver), and the new pilot bearing is in place. Then we
found that the new clutch disk is too large for the flywheel/pressure plate!
Crap! It is the proper MB part number per the EPC for the car, by VIN, but
is 230mm in diameter, vs. the 200mm of the original one. Found one on-line,
that is the correct diameter, to have over-nighted - hopefully we'll be able
to finish the assembly, and start (if not complete) the installation Friday.

We need to determine which pair of wires going to the neutral safety switch
for the auto tranny control the starter, and which are (I'm guessing) the
back-up lights. One pair is easily twice the diameter of the other pair, So
my guess is that the thick wires are for the starter circuit. A wiring
diagram for the 201 chassis would be a help at this point ---

We're now thinking that perhaps a more realistic goal is to complete the
Blue car, and sell the parts that are left over, rather than trying to
re-assemble the gold car as an automatic. Anyone have an idea what used 2.2
engines and matching trannys are going for now? We'll have an engine, auto
tranny, and rolling chassis.

-- 
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Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Rolf Martin-Hoster
FWIW the 230MM is for the Gwagen/v8 class. Sounds like you are having 
fun. By any chance are the speedo cable ends different like they can be 
on the 123? I just bought a 124 on ebay with a trans on its way out. 
Will certainly be looking for a 5 spd!


-Rolf

OK Don wrote:

Todays progress - Got the auto tranny seperated from the blue engine, the
pedal assemblies are out of both cars, as are the shifters. Got the clutch
cylinder hydraulic lines moved from the gold to the blue car.
Installed the flywheel on the blue engine (after another run to Harbor
Freight for a T55 driver), and the new pilot bearing is in place. Then we
found that the new clutch disk is too large for the flywheel/pressure plate!
Crap! It is the proper MB part number per the EPC for the car, by VIN, but
is 230mm in diameter, vs. the 200mm of the original one. Found one on-line,
that is the correct diameter, to have over-nighted - hopefully we'll be able
to finish the assembly, and start (if not complete) the installation Friday.

We need to determine which pair of wires going to the neutral safety switch
for the auto tranny control the starter, and which are (I'm guessing) the
back-up lights. One pair is easily twice the diameter of the other pair, So
my guess is that the thick wires are for the starter circuit. A wiring
diagram for the 201 chassis would be a help at this point ---

We're now thinking that perhaps a more realistic goal is to complete the
Blue car, and sell the parts that are left over, rather than trying to
re-assemble the gold car as an automatic. Anyone have an idea what used 2.2
engines and matching trannys are going for now? We'll have an engine, auto
tranny, and rolling chassis.

  



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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Ahhrrrggg - nope, haven't looked that closely at the speedo ends yet!

On Wed, Mar 17, 2010 at 7:52 PM, Rolf Martin-Hoster r...@winmutt.comwrote:

 FWIW the 230MM is for the Gwagen/v8 class. Sounds like you are having fun.
 By any chance are the speedo cable ends different like they can be on the
 123? I just bought a 124 on ebay with a trans on its way out. Will certainly
 be looking for a 5 spd!

 -Rolf




-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Rolf Martin-Hoster

I know the 85 auto end was a square and the 81 manual trans was slotted.

-Rolf

OK Don wrote:

Ahhrrrggg - nope, haven't looked that closely at the speedo ends yet!

On Wed, Mar 17, 2010 at 7:52 PM, Rolf Martin-Hoster r...@winmutt.comwrote:

  

FWIW the 230MM is for the Gwagen/v8 class. Sounds like you are having fun.
By any chance are the speedo cable ends different like they can be on the
123? I just bought a 124 on ebay with a trans on its way out. Will certainly
be looking for a 5 spd!

-Rolf






  



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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Jim Cathey
Neither of these engines/cars have one - will have to look in the EPC 
to see
it. I think both of these cars are FrankenBenzs -- mixed and matched 
from
other cars over the years. The standard car did drive smoothly before 
we

embarked on major transplant surgery, so we'll see how it works 


It was tough to figure out.  I recorded my info:

http://userweb.windwireless.net/~jimc/mb190dlog.html#22Feb2008

and thereabouts.

-- Jim



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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Yes! You did capture it -
http://userweb.windwireless.net/~jimc/mb190d/tdamper.html
Thanks!
You must have the 201 CD(s?) - I need to get them (it).
On Wed, Mar 17, 2010 at 8:36 PM, Jim Cathey j...@windwireless.net wrote:

  Neither of these engines/cars have one - will have to look in the EPC to
 see
 it. I think both of these cars are FrankenBenzs -- mixed and matched from
 other cars over the years. The standard car did drive smoothly before we
 embarked on major transplant surgery, so we'll see how it works 


 It was tough to figure out.  I recorded my info:

http://userweb.windwireless.net/~jimc/mb190dlog.html#22Feb2008

 and thereabouts.

 -- Jim


-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-16 Thread R A Bennell
Two thoughts. One a bit late but maybe for next time. They sell an oddball 
socket doodad for removing wheel locks
when one has lost the key socket. Don't know about sizes but I wonder if you 
could have used something like that
to remove the bolt with the damaged head? It is sort of like the grabit 
things for removing screws with damaged
phillips sockets etc. Put it on an impact wrench and out comes the bolt.

Second thought is whether you have considered having the flywheel resurfaced? 
Don't know if a machine shop can do
the same for the pressure plate but probably. Most clutch kits won't be 
guaranteed if you don't resurface the
flywheel etc. Sort of like turning brake drums or rotors to get rid of the 
glazing.

Easier to do now than when you have to pull the engine and tranny again to get 
to it.

Randy

-Original Message-
From: mercedes-boun...@okiebenz.com
[mailto:mercedes-boun...@okiebenz.com]on Behalf Of OK Don
Sent: Monday, March 15, 2010 7:53 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Epic double tranny swap/conversion week


We decided to pull the engine/tranny combo rather than continue to fight it
in place. It took a 24oz. hammer to get the 6 point socket onto the buggered
bolt. We would not have been able to do that in the car. This engine/car
seems to have double the wires and vacuum tube that a 123/61x car does.

The worst is the harness for the AC - it comes from the firewall forward
between the oil filter canister and the fuel heater, goes down, then turns
90 degrees to run towards the from of the engine between the block and the
IP, exits at the front of the IP with a 90 degree turn towards the 9cars)
left fender, then splits itno three or four sections.
The 3 or 4 sets of wires are in a plastic shealth, that is still flexible at
the firewall, but the rest of it is now stiff and brittle. It had to be
broken in at least three places to get these wires off of the engine so we
could pull the engine out.

The resoult however, is that we have connection labels on 25 items for
re-assembly, the engine and tranny are out of the gold car and seperated.

We found that the pilot bearing in the end of the crank fell apart - the
inner race came out with a little finger pull, the ballsthen fell out.
However, the outrace (inside the crank), was tight! Ended up buying a 3 jaw
pilot bearing puller (
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=4876) at
harbor frieght, had to grind down the ends of the jaws to allow them to grab
the bushing sleeve behind the bearing, then it pulled the bushing (spacer
ring) and bearing outer race right out. It was a good investment of $17.00.

The faces of the flywheel and pressure plate are nice and smooth. The clutch
disk is worn to within approx. .010-.015 of the rivets on one side, so I'm
glad we ordered a new disk, in case we needed it. The old disk has the MB
star stamped on it, the new one is Saches. The car has over 175,000 miles
(when the odometer and speedo stoped working). If this was the original
clutch disk, I'm impressed at how long it lasted.

Tomorrow we'll pull the engine/auto tranny from the blue car - hope
we're faster on this one!

--
OK Don


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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-16 Thread OK Don
One - there wasn't room to get to the bolt, with everything in the car. It
came right out with a six point socket once we had room to get a socket on
it (we were using an open end wrench before)!

Two - I had considered it, if the surface wasn't nice and smooth, which it
is. I expected it to be grooved and/or scored, but it looks really smooth.
Perhaps too smooth? The FSM only mentions removing grooves and cracks by
grinding, to the acceptable limit. It doesn't say anything about a nice
smooth looking surface, so in the interest of getting this car on the road
again, we'll take the risk - also since it wokred very well before we took
it all apart.

Three - we got the engine/auto tranny out of the blue car today.
Both are '84 models, but there are several differences, besides the trannys
- such as one has an ERG system, and the other doesn't. It doesn't even have
a port on the exhaust manifold for a source of exhaust for the EGR. No
wonder it ran stronger than the other engine!

Now - I asume that removing the auto tranny from the engine is the usual
drill - remove the bolts through the hole in the front of the bell housing
(looking towards the rear of the tranny), then unbolt the tranny from the
bell housing, and carefully pry it off, keeping the torque converter on the
tranny. Any other gotchas?

On Tue, Mar 16, 2010 at 1:29 PM, R A Bennell b...@mts.net wrote:

 Two thoughts. One a bit late but maybe for next time. They sell an oddball
 socket doodad for removing wheel locks
 when one has lost the key socket. Don't know about sizes but I wonder if
 you could have used something like that
 to remove the bolt with the damaged head? It is sort of like the grabit
 things for removing screws with damaged
 phillips sockets etc. Put it on an impact wrench and out comes the bolt.

 Second thought is whether you have considered having the flywheel
 resurfaced? Don't know if a machine shop can do
 the same for the pressure plate but probably. Most clutch kits won't be
 guaranteed if you don't resurface the
 flywheel etc. Sort of like turning brake drums or rotors to get rid of the
 glazing.

 Easier to do now than when you have to pull the engine and tranny again to
 get to it.

 Randy


-- 
OK Don
Panic! (the national past time).
___
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-16 Thread OK Don
Another difference between the two cars - the auto tranny is missing three
of the mounting-to-the-engine bolts.
I'd forgotten about the kick-down switch, which will have to be transferred
to the gold car.

The nut plates for the transmission rear mounting cross member seem to be
held in place - I need to move them for the different trannys - they were
floating plates in the 115 chassis, didn't figure that they'd change how
they buyilt the cars from '68 to '84!
Another challenge ---

-- 
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Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-15 Thread OK Don
We decided to pull the engine/tranny combo rather than continue to fight it
in place. It took a 24oz. hammer to get the 6 point socket onto the buggered
bolt. We would not have been able to do that in the car. This engine/car
seems to have double the wires and vacuum tube that a 123/61x car does.

The worst is the harness for the AC - it comes from the firewall forward
between the oil filter canister and the fuel heater, goes down, then turns
90 degrees to run towards the from of the engine between the block and the
IP, exits at the front of the IP with a 90 degree turn towards the 9cars)
left fender, then splits itno three or four sections.
The 3 or 4 sets of wires are in a plastic shealth, that is still flexible at
the firewall, but the rest of it is now stiff and brittle. It had to be
broken in at least three places to get these wires off of the engine so we
could pull the engine out.

The resoult however, is that we have connection labels on 25 items for
re-assembly, the engine and tranny are out of the gold car and seperated.

We found that the pilot bearing in the end of the crank fell apart - the
inner race came out with a little finger pull, the ballsthen fell out.
However, the outrace (inside the crank), was tight! Ended up buying a 3 jaw
pilot bearing puller (
http://www.harborfreight.com/cpi/ctaf/displayitem.taf?Itemnumber=4876) at
harbor frieght, had to grind down the ends of the jaws to allow them to grab
the bushing sleeve behind the bearing, then it pulled the bushing (spacer
ring) and bearing outer race right out. It was a good investment of $17.00.

The faces of the flywheel and pressure plate are nice and smooth. The clutch
disk is worn to within approx. .010-.015 of the rivets on one side, so I'm
glad we ordered a new disk, in case we needed it. The old disk has the MB
star stamped on it, the new one is Saches. The car has over 175,000 miles
(when the odometer and speedo stoped working). If this was the original
clutch disk, I'm impressed at how long it lasted.

Tomorrow we'll pull the engine/auto tranny from the blue car - hope
we're faster on this one!
On Sun, Mar 14, 2010 at 9:01 PM, OK Don okd...@gmail.com wrote:

 Might end up that way - there are way too many tangles fo wires and vacuum
 hoses for such a small Diesel engine, built 26 years ago. I still can't see
 where the 1/2 inch thick group goes after it disappears under the IP, even
 after removing the airbox.


 On Sun, Mar 14, 2010 at 7:46 PM, Peter Frederick psf...@earthlink.netwrote:

 This sort of thing is why I always recommend pulling them both at the same
 time.  By now, you'd be going back in

 Peter


  --
 OK Don
 Panic! (the national past time).




-- 
OK Don
Panic! (the national past time).
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-15 Thread Craig McCluskey
On Mon, 15 Mar 2010 19:52:54 -0600 OK Don okd...@gmail.com wrote:

 Tomorrow we'll pull the engine/auto tranny from the blue car - hope
 we're faster on this one!

So do we! :-)


Craig

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[MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread OK Don
We started yesterday on the standard-auto tranny swap between two '84 190Ds.
So far, we're only one bolt away from removing the standard tranny from the
gold car. But we spent all afternoon today on it, and all we accomplished
was to round the corners of the bolt head. I think we're going to un-bolt
the engine mounts from the frame to slide the engine forward, hoping to get
enough room to pound a 6 sided socket onto the bolt, and hopefully get it
loose. If not, we're probably into pulling the engine to get it out. For
those of you who have BTDT, this is the tranny-engine bolt above the top
starter bolt. I thought that this little engine would be easy to work
on/around. Nope - they shrank the chassis to match.
At this rate, we'll be lucky to have one running car at the end of the week.
Hopefuly, we'll learn something as we go, and it'll get easier, but that's
not my track record ---

OK Don
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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread Peter Frederick
This sort of thing is why I always recommend pulling them both at the  
same time.  By now, you'd be going back in


Peter

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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread Kaleb C. Striplin
Yea, those are a pain to get out. I have had the tranny in/out of that 
light blue 190D in the back about 2 or 3 times.  I think I ended up 
using a MANY extensions to get the ratchet way back behind the tranny in 
the tunnel.  I did also try the unbolting ending and sliding foward 
trick, I dont think it helped too much though.  Well actually,I think 
thats what I ended up having to do to get the tranny off the engine.  On 
the auto at least the converter sits way up inside the flywheel on the 
engine, and in order to get the converter out of where it sits, the 
tranny would hit the back of the firewall before it would clear, so I 
had to slide the engine forward. A PAIN in the rear for sure.


OK Don wrote:

We started yesterday on the standard-auto tranny swap between two '84 190Ds.
So far, we're only one bolt away from removing the standard tranny from the
gold car. But we spent all afternoon today on it, and all we accomplished
was to round the corners of the bolt head. I think we're going to un-bolt
the engine mounts from the frame to slide the engine forward, hoping to get
enough room to pound a 6 sided socket onto the bolt, and hopefully get it
loose. If not, we're probably into pulling the engine to get it out. For
those of you who have BTDT, this is the tranny-engine bolt above the top
starter bolt. I thought that this little engine would be easy to work
on/around. Nope - they shrank the chassis to match.
At this rate, we'll be lucky to have one running car at the end of the week.
Hopefuly, we'll learn something as we go, and it'll get easier, but that's
not my track record ---

OK Don
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--
Kaleb C. Striplin/Claremore, OK
95 E300, 92 500SEL, 92 300SD, 92 300E 4Matic, 91 350SDL, 
91 300D, 89 560SEL, 87 300SDL x2, 85 380SE 5.0 Euro, 
85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D, 
http://www.okiebenz.com



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Re: [MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread OK Don
Might end up that way - there are way too many tangles fo wires and vacuum
hoses for such a small Diesel engine, built 26 years ago. I still can't see
where the 1/2 inch thick group goes after it disappears under the IP, even
after removing the airbox.

On Sun, Mar 14, 2010 at 7:46 PM, Peter Frederick psf...@earthlink.netwrote:

 This sort of thing is why I always recommend pulling them both at the same
 time.  By now, you'd be going back in

 Peter


-- 
OK Don
Panic! (the national past time).
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