Re: [MBZ] LBJ woes

2010-10-25 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
Your HF adapters to press out/in a LBJ in a 124?

-Max 

-Original Message-
From: mercedes-boun...@okiebenz.com
[mailto:mercedes-boun...@okiebenz.com] On Behalf Of Jim Cathey
Sent: Saturday, October 23, 2010 2:36 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

 Rent, Sell, or donate?

Describe!  :-)

-- Jim



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Re: [MBZ] LBJ woes

2010-10-25 Thread Jim Cathey

Your HF adapters to press out/in a LBJ in a 124?


Yes.  Assuming that 201 and 124 share parts, since
we don't own (and never have) a 124.

I would _love_ a 124 diesel 4wd wagon.  Maybe two.

-- Jim



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Re: [MBZ] LBJ woes

2010-10-23 Thread Jim Cathey

Rent, Sell, or donate?


Describe!  :-)

-- Jim



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Re: [MBZ] LBJ woes

2010-10-22 Thread Peter Frederick
I'll do that when I get home (I'm on vacation this week).  Basically,  
you need to grind down the head so that it will fit inside the  
steering knuckle and weld some triangular plates to the sides so the  
damned cheapo casting won't bend all to h... and back when you try to  
push the joint in.  If you take the boot off, the hole in the tool is  
the right size to push the joint in without an adapter.


If you are feeling really frisky, bore out the coarse threaded hole  
and re-tap for a fine thread and make a new screw -- might be  
somewhat easier to use that way.


Peter
On Oct 19, 2010, at 2:51 PM, Dieselhead wrote:

Can you send me photos of the modified press and any other bushings  
used on the 126?  I need to do that soon.  Thanks!  If you can  
provide drawings/dimensions of the parts you welded on, that would  
be helpful also.


Jim, can you send dimensions of the bushing you made?  Thanks!  ID  
OD and length.



You will need an adapter to push the old joint out, as none of the  
ones in the box are the correct size.  You can use the supplied  
ones to push the new one in.
I didn't have any trouble with using the HF tool as is, other than  
needing to tap a couple times to get it started back in.


However, it is NOT possible to use that tool to get a W126/W123  
ball joint installed without extensive modifications.  We have  
sacrificed my original tool for that job (which is quite easy  
now), but I have to get another one to do the ball joints in the  
88 TE as the necessary re-enforcement plates now prevent getting  
the tool over the control arm in the W124.
As noted, the notch must point toward the centerline of the car.  
Sometimes there are two, so you have to guess which way it goes,  
but they ARE directional.


I strongly recommend using the PRESS to remove and install the  
joints, do NOT hammer on the control arm if you can avoid it, as  
this can do nasty things to it.  Under no circumstances should you  
use heat at all, especially not heat to red hot, as this will  
cause cracks, deformation, and can alter the hardness and cause  
deformation in use along with loose fitting ball joints.  They are  
press fit, and if the press is correctly aligned to push straight,  
they will come in and out with minimal fuss.


Peter


-Original Message-

From: Dieselhead 126die...@gmail.com
Sent: Oct 19, 2010 8:23 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

You need the 3 in one for sure.  I used that and a BFH on the 87  
300D

in April.  You can find the running commentary in the archive.  The
commentary on doing the rear subframe mounts is in there also.  The
press as supplied is enough to get the new joints in.  If you  
have an

oreally autozona or advanced or other FLAPS in town, you can rent
their press for free.  The oreally one is exactly the same as the HF
one, except for the case.  To get the old bj out, take off the boot
and put a socket over the pin and whack the socket with a hammer.
You want to beat on the ball holder, not the forging.  The other
alternative is to saw off the pin.

I used the c press to push in the new joint.  The notch on the new
ball joint points toward the centerline of the car.  I also beat on
the c press to assist it and prevent springing the press.  (tighten,
whack, tighten, whack etc.)

I was able to combine the HF sale and the 20% off coupon to buy the
BJ press.  But I used the oreally one on my car.  Had planned to use
the HF one on the 126, but so far have spent the summer refurbishing
the garage.

Someone had a design to use water pipe to make an adapter for  
removal.


I would recommend buying one or two new boots for the BJ from Rusty
when you order.  There is a fair chance that you may cut a boot  
while

pressing in the new joint.  Check to see the boots are the correct
ones before starting.  I ended up with tie rod end boots.

After consulting with the Finance Minister and the Secretary of  
Labor
(SWMBO), I'm going to just replace the ball joints.  I see that  
Harbor
Freight has their ball joint press kits on sale, which of these  
three should

I get?

http://www.harborfreight.com/four-wheel-drive-ball-joint-service- 
kit-4065.ht

ml

http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame- 
press-service

-kit-38335.html

http://www.harborfreight.com/14-piece-master-ball-joint-adapter- 
set-66958.ht

ml

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes- 
boun...@okiebenz.com]

On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310

 Sent: Monday, October 18, 2010 3:25 PM

To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I've got play in the steering, but haven't decisively narrowed  
it down yet
(still need to replace center drag link).  I tested one LBJ  
using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to  
do it

right.

Bottom line is the steering is stiff with some play, two lower  
ball joints

Re: [MBZ] LBJ woes

2010-10-21 Thread Kaleb C. Striplin
 Does anybody have the specs or details on this water pipe deal 
for removing them?


On 10/19/2010 8:23 AM, Dieselhead wrote:
You need the 3 in one for sure.  I used that and a BFH on the 87 
300D in April.  You can find the running commentary in the 
archive.  The commentary on doing the rear subframe mounts is in 
there also.  The press as supplied is enough to get the new 
joints in.  If you have an oreally autozona or advanced or other 
FLAPS in town, you can rent their press for free.  The oreally 
one is exactly the same as the HF one, except for the case.  To 
get the old bj out, take off the boot and put a socket over the 
pin and whack the socket with a hammer. You want to beat on the 
ball holder, not the forging.  The other alternative is to saw 
off the pin.


I used the c press to push in the new joint.  The notch on the 
new ball joint points toward the centerline of the car.  I also 
beat on the c press to assist it and prevent springing the 
press.  (tighten, whack, tighten, whack etc.)


I was able to combine the HF sale and the 20% off coupon to buy 
the BJ press.  But I used the oreally one on my car.  Had 
planned to use the HF one on the 126, but so far have spent the 
summer refurbishing the garage.


Someone had a design to use water pipe to make an adapter for 
removal.


I would recommend buying one or two new boots for the BJ from 
Rusty when you order.  There is a fair chance that you may cut a 
boot while pressing in the new joint.  Check to see the boots 
are the correct ones before starting.  I ended up with tie rod 
end boots.




--
Kaleb C. Striplin/Claremore, OK
 95 E300, 94 S500, 92 500SEL, 92 300SD, 92 300E 4Matic,
 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2, 85 380SE 5.0 Euro,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com


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Re: [MBZ] LBJ woes

2010-10-21 Thread Dieselhead

Jim Cathey already posted that:


I found the metal bits in the Harbor Freight adapter kit.
Both are made from galvanized water pipe.  The main one is
48mm long, and 45mm in diameter (OD).  It's the one I slit down
the side and welded back together slightly smaller in diameter.
The other one in there is 28mm long and 60mm in diameter, just
sliced off the threaded end of a nipple.

These are _nothing_ special!



 Does anybody have the specs or details on this water pipe deal for 
removing them?


On 10/19/2010 8:23 AM, Dieselhead wrote:
You need the 3 in one for sure.  I used that and a BFH on the 87 
300D in April.  You can find the running commentary in the archive. 
The commentary on doing the rear subframe mounts is in there also. 
The press as supplied is enough to get the new joints in.  If you 
have an oreally autozona or advanced or other FLAPS in town, you 
can rent their press for free.  The oreally one is exactly the 
same as the HF one, except for the case.  To get the old bj out, 
take off the boot and put a socket over the pin and whack the 
socket with a hammer. You want to beat on the ball holder, not the 
forging.  The other alternative is to saw off the pin.


I used the c press to push in the new joint.  The notch on the new 
ball joint points toward the centerline of the car.  I also beat on 
the c press to assist it and prevent springing the press. 
(tighten, whack, tighten, whack etc.)


I was able to combine the HF sale and the 20% off coupon to buy the 
BJ press.  But I used the oreally one on my car.  Had planned to 
use the HF one on the 126, but so far have spent the summer 
refurbishing the garage.


Someone had a design to use water pipe to make an adapter for removal.

I would recommend buying one or two new boots for the BJ from Rusty 
when you order.  There is a fair chance that you may cut a boot 
while pressing in the new joint.  Check to see the boots are the 
correct ones before starting.  I ended up with tie rod end boots.




--
Kaleb C. Striplin/Claremore, OK
 95 E300, 94 S500, 92 500SEL, 92 300SD, 92 300E 4Matic,
 91 350SDL, 91 300D, 89 560SEL, 87 300SDL x2, 85 380SE 5.0 Euro,
 85 190D, 84 190D, 84 300D euro manny, 76 240D, 76 300D,
http://www.okiebenz.com


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Re: [MBZ] LBJ woes

2010-10-21 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
Rent, Sell, or donate?

-Max 

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Jim Cathey
Sent: Wednesday, October 20, 2010 10:06 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I found the metal bits in the Harbor Freight adapter kit.
Both are made from galvanized water pipe.  The main one is 48mm long, and
45mm in diameter (OD).  It's the one I slit down the side and welded back
together slightly smaller in diameter.
The other one in there is 28mm long and 60mm in diameter, just sliced off
the threaded end of a nipple.

These are _nothing_ special!

-- Jim



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Re: [MBZ] LBJ woes

2010-10-21 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
Awesome - thanks Jim!

-Max 

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Jim Cathey
Sent: Wednesday, October 20, 2010 11:01 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

My (amended) notes on the subject:

http://userweb.windwireless.net/~jimc/mb190dlog.html#8Sep2008

-- Jim



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Re: [MBZ] LBJ woes

2010-10-21 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
I agree that pushing on the LBJ is relatively straight forward.  The tricky
part is holding the control arm against the pushing force.  An adapter for
the bottom of the control arm needs to be made to do three things: (1)
inside diameter larger than OD of LBJ ridge, but smaller than bottom of
control arm so the force is applied to the control arm, (2) angled correctly
so that press lower jaw is in correct alignment to push the LBJ directly
down, and (3) enough depth to allow the LBJ to push out but not so deep that
the press won't fit, given that an adapter may also be needed to push on the
top of the LBJ.

Does anyone know the OD of the bottom of the LBJ and the depth of LBJ part
that presses into the control arm?

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Peter Frederick
Sent: Wednesday, October 20, 2010 10:51 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes


All you need is something more or less cylindrical that will bear on the top
of the ball joint, fit through the hole in the control arm, and extend up
beyond the top of the post.  We used some bearing retainer clamps my
brother had sitting around, but anything will work.  

If you have access to a lathe, you could easily turn an sleeve that will fit
into one of the recesses in the cap for the tool, and neck down to fit the
ball joint properly.  Wouldn't even have to remove the boot that way, and
the tool will then become self aligning.  I think I'll do this when I get
around to getting a new HF tool and replacing the ball joints in the TE
(fairly soon, I think).  

If, however, you think the inner bushings are bad, replace the control arm.
Vastly easier, as you will have to make a tool to properly swage the new
bushings in place (no, they do NOT press in) correctly aligned and square.
Even at home hobby rates, this is a no-brainer for me, I just want the car
running.

Peter

-Original Message-
From: Jim Cathey j...@windwireless.net
Sent: Oct 20, 2010 9:06 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

I found the metal bits in the Harbor Freight adapter kit.
Both are made from galvanized water pipe.  The main one is 48mm long, 
and 45mm in diameter (OD).  It's the one I slit down the side and 
welded back together slightly smaller in diameter.
The other one in there is 28mm long and 60mm in diameter, just sliced 
off the threaded end of a nipple.

These are _nothing_ special!

-- Jim



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http://www.okiebenz.com/archive/

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Re: [MBZ] LBJ woes

2010-10-21 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
Does anyone know the OD of the bottom of the LBJ and the depth of LBJ
part that presses into the control arm?

I think Jim has already provided this?  From his notes:
I then cut off a short section of the 2 pipe, it was about perfect
as-is. (28mm long and 60mm in diameter.) I put the 2 on the bottom for
the ball joint to drop into and applied the big Harbor Freight C clamp.

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com
[mailto:mercedes-boun...@okiebenz.com] On Behalf Of Dillon, Meade M CIV
SPAWARSYSCEN-ATLANTIC,53310
Sent: Thursday, October 21, 2010 10:17 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I agree that pushing on the LBJ is relatively straight forward.  The
tricky part is holding the control arm against the pushing force.  An
adapter for the bottom of the control arm needs to be made to do three
things: (1) inside diameter larger than OD of LBJ ridge, but smaller
than bottom of control arm so the force is applied to the control arm,
(2) angled correctly so that press lower jaw is in correct alignment to
push the LBJ directly down, and (3) enough depth to allow the LBJ to
push out but not so deep that the press won't fit, given that an adapter
may also be needed to push on the top of the LBJ.

Does anyone know the OD of the bottom of the LBJ and the depth of LBJ
part that presses into the control arm?

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com
[mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Peter Frederick
Sent: Wednesday, October 20, 2010 10:51 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes


All you need is something more or less cylindrical that will bear on the
top of the ball joint, fit through the hole in the control arm, and
extend up beyond the top of the post.  We used some bearing retainer
clamps my brother had sitting around, but anything will work.  

If you have access to a lathe, you could easily turn an sleeve that will
fit into one of the recesses in the cap for the tool, and neck down to
fit the ball joint properly.  Wouldn't even have to remove the boot that
way, and the tool will then become self aligning.  I think I'll do this
when I get around to getting a new HF tool and replacing the ball joints
in the TE (fairly soon, I think).  

If, however, you think the inner bushings are bad, replace the control
arm.
Vastly easier, as you will have to make a tool to properly swage the new
bushings in place (no, they do NOT press in) correctly aligned and
square.
Even at home hobby rates, this is a no-brainer for me, I just want the
car running.

Peter

-Original Message-
From: Jim Cathey j...@windwireless.net
Sent: Oct 20, 2010 9:06 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

I found the metal bits in the Harbor Freight adapter kit.
Both are made from galvanized water pipe.  The main one is 48mm long, 
and 45mm in diameter (OD).  It's the one I slit down the side and 
welded back together slightly smaller in diameter.
The other one in there is 28mm long and 60mm in diameter, just sliced 
off the threaded end of a nipple.

These are _nothing_ special!

-- Jim



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Re: [MBZ] LBJ woes

2010-10-20 Thread Jim Cathey

I found the metal bits in the Harbor Freight adapter kit.
Both are made from galvanized water pipe.  The main one is
48mm long, and 45mm in diameter (OD).  It's the one I slit down
the side and welded back together slightly smaller in diameter.
The other one in there is 28mm long and 60mm in diameter, just
sliced off the threaded end of a nipple.

These are _nothing_ special!

-- Jim



___
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For new and used parts go to www.okiebenz.com
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Re: [MBZ] LBJ woes

2010-10-20 Thread Peter Frederick

All you need is something more or less cylindrical that will bear on the top of 
the ball joint, fit through the hole in the control arm, and extend up beyond 
the top of the post.  We used some bearing retainer clamps my brother had 
sitting around, but anything will work.  

If you have access to a lathe, you could easily turn an sleeve that will fit 
into one of the recesses in the cap for the tool, and neck down to fit the 
ball joint properly.  Wouldn't even have to remove the boot that way, and the 
tool will then become self aligning.  I think I'll do this when I get around to 
getting a new HF tool and replacing the ball joints in the TE (fairly soon, I 
think).  

If, however, you think the inner bushings are bad, replace the control arm.  
Vastly easier, as you will have to make a tool to properly swage the new 
bushings in place (no, they do NOT press in) correctly aligned and square.  
Even at home hobby rates, this is a no-brainer for me, I just want the car 
running.

Peter

-Original Message-
From: Jim Cathey j...@windwireless.net
Sent: Oct 20, 2010 9:06 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

I found the metal bits in the Harbor Freight adapter kit.
Both are made from galvanized water pipe.  The main one is
48mm long, and 45mm in diameter (OD).  It's the one I slit down
the side and welded back together slightly smaller in diameter.
The other one in there is 28mm long and 60mm in diameter, just
sliced off the threaded end of a nipple.

These are _nothing_ special!

-- Jim



___
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Re: [MBZ] LBJ woes

2010-10-20 Thread Jim Cathey

My (amended) notes on the subject:

http://userweb.windwireless.net/~jimc/mb190dlog.html#8Sep2008

-- Jim



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Re: [MBZ] LBJ woes

2010-10-19 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
After consulting with the Finance Minister and the Secretary of Labor
(SWMBO), I'm going to just replace the ball joints.  I see that Harbor
Freight has their ball joint press kits on sale, which of these three should
I get? 

http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.ht
ml

http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service
-kit-38335.html

http://www.harborfreight.com/14-piece-master-ball-joint-adapter-set-66958.ht
ml

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310
Sent: Monday, October 18, 2010 3:25 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I've got play in the steering, but haven't decisively narrowed it down yet
(still need to replace center drag link).  I tested one LBJ using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to do it
right.

Bottom line is the steering is stiff with some play, two lower ball joints
are highly suspect, and a complete failure mode of wheel departing car and
driver becoming passenger followed by bad and expensive noises.  I'm going
to replace the lower ball joints, I simply need to decide how much further
to go.

I need to call my indie and get some quotes.

-Max



-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dieselhead
Sent: Monday, October 18, 2010 1:31 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

If the oel made the noise go away, and there is no play, why not just drive
it?  As long as there is no play, you are not in any danger to drive it.  If
it starts to wander, then check the ball joint for play.  The inner bushings
may be checked, but still working.  Until it has worn to the place that it
wanders more than you can stand, there is no problem.


Saturday I had a few hours to work on The Project (aka '95 E300 Diesel) 
so I replaced the tie rod ends and steering damper and rebuilt the 
idler arm, and also investigated the source of the groaning noise at 
the right front of the car, which occurs when turning the steering 
wheel.  Also tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and 
one questionable.  Left has black boot, quite aged and torn.  Right has 
newer looking boot, brown in color, which is intact.  I injected about
1 mL of ATF into the right side, which cured the noise IF that was the 
cause vice a tie rod end (replaced tie rods and injected at the same 
time, had the car up on jack stands and wheel off).  Stiffness seems a 
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms 
including the inner bushings?  They are old and checkered looking, 
probably original with 275k miles on them.  I don't want to drive the 
car too much until the LBJ's are done, and I'm tempted to have a garage 
do the work, as I don't own the spring tool nor the LBJ press nor the 
special tool for the inner bushings. I'll bet the bill will be around 
$300 for just the LBJs, which I think is a fair price but I'm getting 
sick and tired of sinking money into this car.  Anyone know the book 
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



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Re: [MBZ] LBJ woes

2010-10-19 Thread Mitch Haley

Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310 wrote:

After consulting with the Finance Minister and the Secretary of Labor
(SWMBO), I'm going to just replace the ball joints.  I see that Harbor
Freight has their ball joint press kits on sale, which of these three should
I get? 


http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service-kit-38335.html

 http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.html

The first two look like the same press, just vary in the adapters supplied.
The third is an adapter set.

I suspect if you bought all three you might still find yourself making a custom 
adapter, but let's wait until somebody who has been there and done that responds.


Mitch.

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Re: [MBZ] LBJ woes

2010-10-19 Thread Dieselhead
You need the 3 in one for sure.  I used that and a BFH on the 87 300D 
in April.  You can find the running commentary in the archive.  The 
commentary on doing the rear subframe mounts is in there also.  The 
press as supplied is enough to get the new joints in.  If you have an 
oreally autozona or advanced or other FLAPS in town, you can rent 
their press for free.  The oreally one is exactly the same as the HF 
one, except for the case.  To get the old bj out, take off the boot 
and put a socket over the pin and whack the socket with a hammer. 
You want to beat on the ball holder, not the forging.  The other 
alternative is to saw off the pin.


I used the c press to push in the new joint.  The notch on the new 
ball joint points toward the centerline of the car.  I also beat on 
the c press to assist it and prevent springing the press.  (tighten, 
whack, tighten, whack etc.)


I was able to combine the HF sale and the 20% off coupon to buy the 
BJ press.  But I used the oreally one on my car.  Had planned to use 
the HF one on the 126, but so far have spent the summer refurbishing 
the garage.


Someone had a design to use water pipe to make an adapter for removal.

I would recommend buying one or two new boots for the BJ from Rusty 
when you order.  There is a fair chance that you may cut a boot while 
pressing in the new joint.  Check to see the boots are the correct 
ones before starting.  I ended up with tie rod end boots.



After consulting with the Finance Minister and the Secretary of Labor
(SWMBO), I'm going to just replace the ball joints.  I see that Harbor
Freight has their ball joint press kits on sale, which of these three should
I get?

http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.ht
ml

http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service
-kit-38335.html

http://www.harborfreight.com/14-piece-master-ball-joint-adapter-set-66958.ht
ml

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310
Sent: Monday, October 18, 2010 3:25 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I've got play in the steering, but haven't decisively narrowed it down yet
(still need to replace center drag link).  I tested one LBJ using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to do it
right.

Bottom line is the steering is stiff with some play, two lower ball joints
are highly suspect, and a complete failure mode of wheel departing car and
driver becoming passenger followed by bad and expensive noises.  I'm going
to replace the lower ball joints, I simply need to decide how much further
to go.

I need to call my indie and get some quotes.

-Max



-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dieselhead
Sent: Monday, October 18, 2010 1:31 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

If the oel made the noise go away, and there is no play, why not just drive
it?  As long as there is no play, you are not in any danger to drive it.  If
it starts to wander, then check the ball joint for play.  The inner bushings
may be checked, but still working.  Until it has worn to the place that it
wanders more than you can stand, there is no problem.



Saturday I had a few hours to work on The Project (aka '95 E300 Diesel)
so I replaced the tie rod ends and steering damper and rebuilt the
idler arm, and also investigated the source of the groaning noise at
the right front of the car, which occurs when turning the steering
wheel.  Also tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and
one questionable.  Left has black boot, quite aged and torn.  Right has
newer looking boot, brown in color, which is intact.  I injected about
1 mL of ATF into the right side, which cured the noise IF that was the

 cause vice a tie rod end (replaced tie rods and injected at the same

time, had the car up on jack stands and wheel off).  Stiffness seems a
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms
including the inner bushings?  They are old and checkered looking,
probably original with 275k miles on them.  I don't want to drive the
car too much until the LBJ's are done, and I'm tempted to have a garage
do the work, as I don't own the spring tool nor the LBJ press nor the
special tool for the inner bushings. I'll bet the bill will be around
$300 for just the LBJs, which I think is a fair price but I'm getting
sick and tired of sinking money into this car.  Anyone know the book
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



___
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Re: [MBZ] LBJ woes

2010-10-19 Thread Jim Cathey

Just the C-clamp thingy.  I've had to make adapters out
of water pipe.  Slitting and welding was required in my
case.

-- Jim



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Re: [MBZ] LBJ woes

2010-10-19 Thread Peter Frederick
You will need an adapter to push the old joint out, as none of the ones in the 
box are the correct size.  You can use the supplied ones to push the new one 
in.  

I didn't have any trouble with using the HF tool as is, other than needing to 
tap a couple times to get it started back in.

However, it is NOT possible to use that tool to get a W126/W123 ball joint 
installed without extensive modifications.  We have sacrificed my original tool 
for that job (which is quite easy now), but I have to get another one to do the 
ball joints in the 88 TE as the necessary re-enforcement plates now prevent 
getting the tool over the control arm in the W124.  

As noted, the notch must point toward the centerline of the car.  Sometimes 
there are two, so you have to guess which way it goes, but they ARE directional.

I strongly recommend using the PRESS to remove and install the joints, do NOT 
hammer on the control arm if you can avoid it, as this can do nasty things to 
it.  Under no circumstances should you use heat at all, especially not heat to 
red hot, as this will cause cracks, deformation, and can alter the hardness and 
cause deformation in use along with loose fitting ball joints.  They are press 
fit, and if the press is correctly aligned to push straight, they will come in 
and out with minimal fuss.

Peter


-Original Message-
From: Dieselhead 126die...@gmail.com
Sent: Oct 19, 2010 8:23 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

You need the 3 in one for sure.  I used that and a BFH on the 87 300D 
in April.  You can find the running commentary in the archive.  The 
commentary on doing the rear subframe mounts is in there also.  The 
press as supplied is enough to get the new joints in.  If you have an 
oreally autozona or advanced or other FLAPS in town, you can rent 
their press for free.  The oreally one is exactly the same as the HF 
one, except for the case.  To get the old bj out, take off the boot 
and put a socket over the pin and whack the socket with a hammer. 
You want to beat on the ball holder, not the forging.  The other 
alternative is to saw off the pin.

I used the c press to push in the new joint.  The notch on the new 
ball joint points toward the centerline of the car.  I also beat on 
the c press to assist it and prevent springing the press.  (tighten, 
whack, tighten, whack etc.)

I was able to combine the HF sale and the 20% off coupon to buy the 
BJ press.  But I used the oreally one on my car.  Had planned to use 
the HF one on the 126, but so far have spent the summer refurbishing 
the garage.

Someone had a design to use water pipe to make an adapter for removal.

I would recommend buying one or two new boots for the BJ from Rusty 
when you order.  There is a fair chance that you may cut a boot while 
pressing in the new joint.  Check to see the boots are the correct 
ones before starting.  I ended up with tie rod end boots.

After consulting with the Finance Minister and the Secretary of Labor
(SWMBO), I'm going to just replace the ball joints.  I see that Harbor
Freight has their ball joint press kits on sale, which of these three should
I get?

http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.ht
ml

http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service
-kit-38335.html

http://www.harborfreight.com/14-piece-master-ball-joint-adapter-set-66958.ht
ml

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310
Sent: Monday, October 18, 2010 3:25 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I've got play in the steering, but haven't decisively narrowed it down yet
(still need to replace center drag link).  I tested one LBJ using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to do it
right.

Bottom line is the steering is stiff with some play, two lower ball joints
are highly suspect, and a complete failure mode of wheel departing car and
driver becoming passenger followed by bad and expensive noises.  I'm going
to replace the lower ball joints, I simply need to decide how much further
to go.

I need to call my indie and get some quotes.

-Max



-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dieselhead
Sent: Monday, October 18, 2010 1:31 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

If the oel made the noise go away, and there is no play, why not just drive
it?  As long as there is no play, you are not in any danger to drive it.  If
it starts to wander, then check the ball joint for play.  The inner bushings
may be checked, but still working.  Until it has worn to the place that it
wanders more than you can stand, there is no problem.


Saturday I had a few hours to work on The Project (aka '95 E300 Diesel)
so I replaced the tie rod ends and steering

Re: [MBZ] LBJ woes

2010-10-19 Thread Rich Thomas

 You should lend the tool to him.

--R

On 10/19/2010 10:10 AM, Peter Frederick wrote:

You will need an adapter to push the old joint out, as none of the ones in the 
box are the correct size.  You can use the supplied ones to push the new one in.

I didn't have any trouble with using the HF tool as is, other than needing to 
tap a couple times to get it started back in.

However, it is NOT possible to use that tool to get a W126/W123 ball joint 
installed without extensive modifications.  We have sacrificed my original tool 
for that job (which is quite easy now), but I have to get another one to do the 
ball joints in the 88 TE as the necessary re-enforcement plates now prevent 
getting the tool over the control arm in the W124.

As noted, the notch must point toward the centerline of the car.  Sometimes 
there are two, so you have to guess which way it goes, but they ARE directional.

I strongly recommend using the PRESS to remove and install the joints, do NOT 
hammer on the control arm if you can avoid it, as this can do nasty things to 
it.  Under no circumstances should you use heat at all, especially not heat to 
red hot, as this will cause cracks, deformation, and can alter the hardness and 
cause deformation in use along with loose fitting ball joints.  They are press 
fit, and if the press is correctly aligned to push straight, they will come in 
and out with minimal fuss.

Peter


-Original Message-

From: Dieselhead126die...@gmail.com
Sent: Oct 19, 2010 8:23 AM
To: Mercedes Discussion Listmercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

You need the 3 in one for sure.  I used that and a BFH on the 87 300D
in April.  You can find the running commentary in the archive.  The
commentary on doing the rear subframe mounts is in there also.  The
press as supplied is enough to get the new joints in.  If you have an
oreally autozona or advanced or other FLAPS in town, you can rent
their press for free.  The oreally one is exactly the same as the HF
one, except for the case.  To get the old bj out, take off the boot
and put a socket over the pin and whack the socket with a hammer.
You want to beat on the ball holder, not the forging.  The other
alternative is to saw off the pin.

I used the c press to push in the new joint.  The notch on the new
ball joint points toward the centerline of the car.  I also beat on
the c press to assist it and prevent springing the press.  (tighten,
whack, tighten, whack etc.)

I was able to combine the HF sale and the 20% off coupon to buy the
BJ press.  But I used the oreally one on my car.  Had planned to use
the HF one on the 126, but so far have spent the summer refurbishing
the garage.

Someone had a design to use water pipe to make an adapter for removal.

I would recommend buying one or two new boots for the BJ from Rusty
when you order.  There is a fair chance that you may cut a boot while
pressing in the new joint.  Check to see the boots are the correct
ones before starting.  I ended up with tie rod end boots.


After consulting with the Finance Minister and the Secretary of Labor
(SWMBO), I'm going to just replace the ball joints.  I see that Harbor
Freight has their ball joint press kits on sale, which of these three should
I get?

http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.ht
ml

http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service
-kit-38335.html

http://www.harborfreight.com/14-piece-master-ball-joint-adapter-set-66958.ht
ml

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310
Sent: Monday, October 18, 2010 3:25 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I've got play in the steering, but haven't decisively narrowed it down yet
(still need to replace center drag link).  I tested one LBJ using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to do it
right.

Bottom line is the steering is stiff with some play, two lower ball joints
are highly suspect, and a complete failure mode of wheel departing car and
driver becoming passenger followed by bad and expensive noises.  I'm going
to replace the lower ball joints, I simply need to decide how much further
to go.

I need to call my indie and get some quotes.

-Max



-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dieselhead
Sent: Monday, October 18, 2010 1:31 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

If the oel made the noise go away, and there is no play, why not just drive
it?  As long as there is no play, you are not in any danger to drive it.  If
it starts to wander, then check the ball joint for play.  The inner bushings
may be checked, but still working.  Until it has worn to the place that it
wanders more than you can stand, there is no problem.



Saturday I had a few hours to work on The Project

Re: [MBZ] LBJ woes

2010-10-19 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
Jim,

Will your adapters work on a 124 and are you willing to rent them?

-Max 

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Jim Cathey
Sent: Tuesday, October 19, 2010 10:12 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

Just the C-clamp thingy.  I've had to make adapters out of water pipe.
Slitting and welding was required in my case.

-- Jim



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For new and used parts go to www.okiebenz.com To search list archives
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Re: [MBZ] LBJ woes

2010-10-19 Thread Peter Frederick

That might be possible.  Removal is no problem on the W126, a small sledge 
hammer works great.  Going back in requires a tool.

Peter

-Original Message-
From: Rich Thomas richthomas79td...@constructivity.net
Sent: Oct 19, 2010 9:53 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

  You should lend the tool to him.

--R

On 10/19/2010 10:10 AM, Peter Frederick wrote:
 You will need an adapter to push the old joint out, as none of the ones in 
 the box are the correct size.  You can use the supplied ones to push the new 
 one in.

 I didn't have any trouble with using the HF tool as is, other than needing 
 to tap a couple times to get it started back in.

 However, it is NOT possible to use that tool to get a W126/W123 ball joint 
 installed without extensive modifications.  We have sacrificed my original 
 tool for that job (which is quite easy now), but I have to get another one 
 to do the ball joints in the 88 TE as the necessary re-enforcement plates 
 now prevent getting the tool over the control arm in the W124.

 As noted, the notch must point toward the centerline of the car.  Sometimes 
 there are two, so you have to guess which way it goes, but they ARE 
 directional.

 I strongly recommend using the PRESS to remove and install the joints, do 
 NOT hammer on the control arm if you can avoid it, as this can do nasty 
 things to it.  Under no circumstances should you use heat at all, especially 
 not heat to red hot, as this will cause cracks, deformation, and can alter 
 the hardness and cause deformation in use along with loose fitting ball 
 joints.  They are press fit, and if the press is correctly aligned to push 
 straight, they will come in and out with minimal fuss.

 Peter


 -Original Message-
 From: Dieselhead126die...@gmail.com
 Sent: Oct 19, 2010 8:23 AM
 To: Mercedes Discussion Listmercedes@okiebenz.com
 Subject: Re: [MBZ] LBJ woes

 You need the 3 in one for sure.  I used that and a BFH on the 87 300D
 in April.  You can find the running commentary in the archive.  The
 commentary on doing the rear subframe mounts is in there also.  The
 press as supplied is enough to get the new joints in.  If you have an
 oreally autozona or advanced or other FLAPS in town, you can rent
 their press for free.  The oreally one is exactly the same as the HF
 one, except for the case.  To get the old bj out, take off the boot
 and put a socket over the pin and whack the socket with a hammer.
 You want to beat on the ball holder, not the forging.  The other
 alternative is to saw off the pin.

 I used the c press to push in the new joint.  The notch on the new
 ball joint points toward the centerline of the car.  I also beat on
 the c press to assist it and prevent springing the press.  (tighten,
 whack, tighten, whack etc.)

 I was able to combine the HF sale and the 20% off coupon to buy the
 BJ press.  But I used the oreally one on my car.  Had planned to use
 the HF one on the 126, but so far have spent the summer refurbishing
 the garage.

 Someone had a design to use water pipe to make an adapter for removal.

 I would recommend buying one or two new boots for the BJ from Rusty
 when you order.  There is a fair chance that you may cut a boot while
 pressing in the new joint.  Check to see the boots are the correct
 ones before starting.  I ended up with tie rod end boots.

 After consulting with the Finance Minister and the Secretary of Labor
 (SWMBO), I'm going to just replace the ball joints.  I see that Harbor
 Freight has their ball joint press kits on sale, which of these three 
 should
 I get?

 http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.ht
 ml

 http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service
 -kit-38335.html

 http://www.harborfreight.com/14-piece-master-ball-joint-adapter-set-66958.ht
 ml

 -Max

 -Original Message-
 From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
 On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310
 Sent: Monday, October 18, 2010 3:25 PM
 To: Mercedes Discussion List
 Subject: Re: [MBZ] LBJ woes

 I've got play in the steering, but haven't decisively narrowed it down yet
 (still need to replace center drag link).  I tested one LBJ using a long 
 pry
 bar and suitable fulcrum, perhaps I really need an assistant to do it
 right.

 Bottom line is the steering is stiff with some play, two lower ball joints
 are highly suspect, and a complete failure mode of wheel departing car and
 driver becoming passenger followed by bad and expensive noises.  I'm going
 to replace the lower ball joints, I simply need to decide how much further
 to go.

 I need to call my indie and get some quotes.

 -Max



 -Original Message-
 From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
 On Behalf Of Dieselhead
 Sent: Monday, October 18, 2010 1:31 PM
 To: Mercedes Discussion List
 Subject: Re: [MBZ] LBJ woes

Re: [MBZ] LBJ woes

2010-10-19 Thread Dieselhead
Can you send me photos of the modified press and any other bushings 
used on the 126?  I need to do that soon.  Thanks!  If you can 
provide drawings/dimensions of the parts you welded on, that would be 
helpful also.


Jim, can you send dimensions of the bushing you made?  Thanks!  ID OD 
and length.



You will need an adapter to push the old joint out, as none of the 
ones in the box are the correct size.  You can use the supplied ones 
to push the new one in. 

I didn't have any trouble with using the HF tool as is, other than 
needing to tap a couple times to get it started back in.


However, it is NOT possible to use that tool to get a W126/W123 ball 
joint installed without extensive modifications.  We have sacrificed 
my original tool for that job (which is quite easy now), but I have 
to get another one to do the ball joints in the 88 TE as the 
necessary re-enforcement plates now prevent getting the tool over 
the control arm in the W124. 

As noted, the notch must point toward the centerline of the car. 
Sometimes there are two, so you have to guess which way it goes, but 
they ARE directional.


I strongly recommend using the PRESS to remove and install the 
joints, do NOT hammer on the control arm if you can avoid it, as 
this can do nasty things to it.  Under no circumstances should you 
use heat at all, especially not heat to red hot, as this will cause 
cracks, deformation, and can alter the hardness and cause 
deformation in use along with loose fitting ball joints.  They are 
press fit, and if the press is correctly aligned to push straight, 
they will come in and out with minimal fuss.


Peter


-Original Message-

From: Dieselhead 126die...@gmail.com
Sent: Oct 19, 2010 8:23 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] LBJ woes

You need the 3 in one for sure.  I used that and a BFH on the 87 300D
in April.  You can find the running commentary in the archive.  The
commentary on doing the rear subframe mounts is in there also.  The
press as supplied is enough to get the new joints in.  If you have an
oreally autozona or advanced or other FLAPS in town, you can rent
their press for free.  The oreally one is exactly the same as the HF
one, except for the case.  To get the old bj out, take off the boot
and put a socket over the pin and whack the socket with a hammer.
You want to beat on the ball holder, not the forging.  The other
alternative is to saw off the pin.

I used the c press to push in the new joint.  The notch on the new
ball joint points toward the centerline of the car.  I also beat on
the c press to assist it and prevent springing the press.  (tighten,
whack, tighten, whack etc.)

I was able to combine the HF sale and the 20% off coupon to buy the
BJ press.  But I used the oreally one on my car.  Had planned to use
the HF one on the 126, but so far have spent the summer refurbishing
the garage.

Someone had a design to use water pipe to make an adapter for removal.

I would recommend buying one or two new boots for the BJ from Rusty
when you order.  There is a fair chance that you may cut a boot while
pressing in the new joint.  Check to see the boots are the correct
ones before starting.  I ended up with tie rod end boots.


After consulting with the Finance Minister and the Secretary of Labor
(SWMBO), I'm going to just replace the ball joints.  I see that Harbor
Freight has their ball joint press kits on sale, which of these three should
I get?

http://www.harborfreight.com/four-wheel-drive-ball-joint-service-kit-4065.ht
ml

http://www.harborfreight.com/3-in-1-ball-joint-u-joint-c-frame-press-service
-kit-38335.html

http://www.harborfreight.com/14-piece-master-ball-joint-adapter-set-66958.ht
ml

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,53310

 Sent: Monday, October 18, 2010 3:25 PM

To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

I've got play in the steering, but haven't decisively narrowed it down yet
(still need to replace center drag link).  I tested one LBJ using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to do it
right.

Bottom line is the steering is stiff with some play, two lower ball joints
are highly suspect, and a complete failure mode of wheel departing car and
driver becoming passenger followed by bad and expensive noises.  I'm going
to replace the lower ball joints, I simply need to decide how much further
to go.

I need to call my indie and get some quotes.

-Max



-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dieselhead
Sent: Monday, October 18, 2010 1:31 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

If the oel made the noise go away, and there is no play, why not just drive
it?  As long as there is no play, you are not in any danger to drive it.  If
it starts to wander

Re: [MBZ] LBJ woes

2010-10-19 Thread Jim Cathey

Will your adapters work on a 124 and are you willing to rent them?


I'm told a 201 is the same, which is what I used it on.
I'm not sure I could even _find_ the thing, given the
current disarray in the garage.  I'll look later.

-- Jim



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[MBZ] LBJ woes

2010-10-18 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
Saturday I had a few hours to work on The Project (aka '95 E300 Diesel)
so I replaced the tie rod ends and steering damper and rebuilt the idler
arm, and also investigated the source of the groaning noise at the right
front of the car, which occurs when turning the steering wheel.  Also
tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and
one questionable.  Left has black boot, quite aged and torn.  Right has
newer looking boot, brown in color, which is intact.  I injected about 1
mL of ATF into the right side, which cured the noise IF that was the
cause vice a tie rod end (replaced tie rods and injected at the same
time, had the car up on jack stands and wheel off).  Stiffness seems a
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms
including the inner bushings?  They are old and checkered looking,
probably original with 275k miles on them.  I don't want to drive the
car too much until the LBJ's are done, and I'm tempted to have a garage
do the work, as I don't own the spring tool nor the LBJ press nor the
special tool for the inner bushings. I'll bet the bill will be around
$300 for just the LBJs, which I think is a fair price but I'm getting
sick and tired of sinking money into this car.  Anyone know the book
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



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Re: [MBZ] LBJ woes

2010-10-18 Thread Mitch Haley

Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310 wrote:

My dilemma; how far do I go?  Whole hog rebuild of lower control arms
including the inner bushings?  


If you're going THERE, why not replace the complete control arm and not mess 
with BJ and bushing?


Oops, forget I said that. This ain't your father's W123. $200 each.

Mitch.

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Re: [MBZ] LBJ woes

2010-10-18 Thread Peter Frederick
It will be cheaper to replace the lower control arm -- that will include new 
bushings, new ball joints and is a quick swap compared to the chore or swaging 
in the new bushings and pressing in and out a new ball joint.

You will get eaten by the labor doing the replacement parts vs the whole 
control arm.

You will have to get a front end alignment anyway.

Peter


-Original Message-
From: Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,
   53310 meade.m.dil...@navy.mil
Sent: Oct 18, 2010 11:04 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: [MBZ] LBJ woes

Saturday I had a few hours to work on The Project (aka '95 E300 Diesel)
so I replaced the tie rod ends and steering damper and rebuilt the idler
arm, and also investigated the source of the groaning noise at the right
front of the car, which occurs when turning the steering wheel.  Also
tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and
one questionable.  Left has black boot, quite aged and torn.  Right has
newer looking boot, brown in color, which is intact.  I injected about 1
mL of ATF into the right side, which cured the noise IF that was the
cause vice a tie rod end (replaced tie rods and injected at the same
time, had the car up on jack stands and wheel off).  Stiffness seems a
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms
including the inner bushings?  They are old and checkered looking,
probably original with 275k miles on them.  I don't want to drive the
car too much until the LBJ's are done, and I'm tempted to have a garage
do the work, as I don't own the spring tool nor the LBJ press nor the
special tool for the inner bushings. I'll bet the bill will be around
$300 for just the LBJs, which I think is a fair price but I'm getting
sick and tired of sinking money into this car.  Anyone know the book
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



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Re: [MBZ] LBJ woes

2010-10-18 Thread Rick Knoble

Oh. Lower Ball Joint. I saw the subject and thought we were going political 
with Lyndon Baynes Johnson. lol

Rick
  
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Re: [MBZ] LBJ woes

2010-10-18 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
You may be right.  About $150 difference (~2 hours labor) between one
side complete assembly and all the repair kits/parts for same.

-Max

-Original Message-
From: mercedes-boun...@okiebenz.com
[mailto:mercedes-boun...@okiebenz.com] On Behalf Of Peter Frederick
Sent: Monday, October 18, 2010 12:38 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

It will be cheaper to replace the lower control arm -- that will include
new bushings, new ball joints and is a quick swap compared to the chore
or swaging in the new bushings and pressing in and out a new ball joint.

You will get eaten by the labor doing the replacement parts vs the whole
control arm.

You will have to get a front end alignment anyway.

Peter


-Original Message-
From: Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC,
   53310 meade.m.dil...@navy.mil
Sent: Oct 18, 2010 11:04 AM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: [MBZ] LBJ woes

Saturday I had a few hours to work on The Project (aka '95 E300 Diesel)

so I replaced the tie rod ends and steering damper and rebuilt the 
idler arm, and also investigated the source of the groaning noise at 
the right front of the car, which occurs when turning the steering 
wheel.  Also tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and

one questionable.  Left has black boot, quite aged and torn.  Right has

newer looking boot, brown in color, which is intact.  I injected about 
1 mL of ATF into the right side, which cured the noise IF that was the 
cause vice a tie rod end (replaced tie rods and injected at the same 
time, had the car up on jack stands and wheel off).  Stiffness seems a 
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms 
including the inner bushings?  They are old and checkered looking, 
probably original with 275k miles on them.  I don't want to drive the 
car too much until the LBJ's are done, and I'm tempted to have a garage

do the work, as I don't own the spring tool nor the LBJ press nor the 
special tool for the inner bushings. I'll bet the bill will be around 
$300 for just the LBJs, which I think is a fair price but I'm getting 
sick and tired of sinking money into this car.  Anyone know the book 
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



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Re: [MBZ] LBJ woes

2010-10-18 Thread Dieselhead
If the oel made the noise go away, and there is no play, why not just 
drive it?  As long as there is no play, you are not in any danger to 
drive it.  If it starts to wander, then check the ball joint for 
play.  The inner bushings may be checked, but still working.  Until 
it has worn to the place that it wanders more than you can stand, 
there is no problem.




Saturday I had a few hours to work on The Project (aka '95 E300 Diesel)
so I replaced the tie rod ends and steering damper and rebuilt the idler
arm, and also investigated the source of the groaning noise at the right
front of the car, which occurs when turning the steering wheel.  Also
tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and
one questionable.  Left has black boot, quite aged and torn.  Right has
newer looking boot, brown in color, which is intact.  I injected about 1
mL of ATF into the right side, which cured the noise IF that was the
cause vice a tie rod end (replaced tie rods and injected at the same
time, had the car up on jack stands and wheel off).  Stiffness seems a
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms
including the inner bushings?  They are old and checkered looking,
probably original with 275k miles on them.  I don't want to drive the
car too much until the LBJ's are done, and I'm tempted to have a garage
do the work, as I don't own the spring tool nor the LBJ press nor the
special tool for the inner bushings. I'll bet the bill will be around
$300 for just the LBJs, which I think is a fair price but I'm getting
sick and tired of sinking money into this car.  Anyone know the book
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



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Re: [MBZ] LBJ woes

2010-10-18 Thread Dillon, Meade M CIV SPAWARSYSCEN-ATLANTIC, 53310
I've got play in the steering, but haven't decisively narrowed it down yet
(still need to replace center drag link).  I tested one LBJ using a long pry
bar and suitable fulcrum, perhaps I really need an assistant to do it
right.

Bottom line is the steering is stiff with some play, two lower ball joints
are highly suspect, and a complete failure mode of wheel departing car and
driver becoming passenger followed by bad and expensive noises.  I'm going
to replace the lower ball joints, I simply need to decide how much further
to go.

I need to call my indie and get some quotes.

-Max



-Original Message-
From: mercedes-boun...@okiebenz.com [mailto:mercedes-boun...@okiebenz.com]
On Behalf Of Dieselhead
Sent: Monday, October 18, 2010 1:31 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] LBJ woes

If the oel made the noise go away, and there is no play, why not just drive
it?  As long as there is no play, you are not in any danger to drive it.  If
it starts to wander, then check the ball joint for play.  The inner bushings
may be checked, but still working.  Until it has worn to the place that it
wanders more than you can stand, there is no problem.


Saturday I had a few hours to work on The Project (aka '95 E300 Diesel) 
so I replaced the tie rod ends and steering damper and rebuilt the 
idler arm, and also investigated the source of the groaning noise at 
the right front of the car, which occurs when turning the steering 
wheel.  Also tried to fix or diagnose the stiff steering.

My conclusion is that at least on LBJ is bad (left has ripped boot) and 
one questionable.  Left has black boot, quite aged and torn.  Right has 
newer looking boot, brown in color, which is intact.  I injected about 
1 mL of ATF into the right side, which cured the noise IF that was the 
cause vice a tie rod end (replaced tie rods and injected at the same 
time, had the car up on jack stands and wheel off).  Stiffness seems a 
little better.  Right side LBJ has no play as far as I can tell.

My dilemma; how far do I go?  Whole hog rebuild of lower control arms 
including the inner bushings?  They are old and checkered looking, 
probably original with 275k miles on them.  I don't want to drive the 
car too much until the LBJ's are done, and I'm tempted to have a garage 
do the work, as I don't own the spring tool nor the LBJ press nor the 
special tool for the inner bushings. I'll bet the bill will be around 
$300 for just the LBJs, which I think is a fair price but I'm getting 
sick and tired of sinking money into this car.  Anyone know the book 
time for LBJ's and inner bushings on the lower control arms?

Very respectfully,
/s/
Max Dillon
'87 300TD 330k miles
'95 E300 275k miles (project)
'73 Balboa 20
Charleston SC



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