Re: [MBZ] resoldering W123 ACC howto

2010-02-27 Thread MG
Try using a battery. Some of the newer battery chargers won't put 
out unless connected to a battery. I have one like that.
Also you need to trace the circuit with a meter set to read 
continuity see if there is a good connection between the the end 
of the plug to the respective brush ends on each wire. I have had 
a couple of motors over the years where there was an interruption 
of some kind in there. One was the flex wire attached to the 
brush. The brush was still good and long but wasn't getting a 
good connection all the time because the wire that was supposed 
to be on it had come out of the brush. Had to put a new brush in.


Allan Streib wrote:
 I'm using my battery charger as a power supply; it's good.

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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Allan Streib
LWB250 lwb...@yahoo.com writes:

 In photo MWC-023 you can see the solder joints between the bottom PC
 board and side boards.  These are the ones that develop cracks over
 the years and need to be reflowed.

 If you have any questions on how to do this, let me know.

Resoldered the ACC boards, and still no blower.  So my next suspect is
the blower motor brushes.

Allan
-- 
1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Douglas
I would first put 12 volts to the blower to see it the fan works. If it does 
then its something else if no go then pull it out.


Douglas



LWB250 lwb...@yahoo.com writes:


In photo MWC-023 you can see the solder joints between the bottom PC
board and side boards.  These are the ones that develop cracks over
the years and need to be reflowed.

If you have any questions on how to do this, let me know.


Resoldered the ACC boards, and still no blower.  So my next suspect is
the blower motor brushes.

Allan
--
1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Allan Streib
On Thu, 25 Feb 2010 06:12 -0800, Douglas jgi...@comcast.net wrote:

 I would first put 12 volts to the blower to see it the fan works. If
 it does then its something else if no go then pull it out.

I had the same idea this morning... and no, it does not run with 12V
applied directly to the leads.

Even if I spin the motor by hand it does not start.

The brushes are sort of curved... are they going to be something I could
find locally?  I don't know how far they can wear before trouble sets
in; visually, they seem to be making good contact.

The blower has been intermittent for some time, yesterday it finally
stopped working altogether, though it did come to life for a few seconds
one time when I went over a bump.

Allan

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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Jim Cathey

Resoldered the ACC boards, and still no blower.  So my next suspect is
the blower motor brushes.


If it responds favorably to bumps, or to kicking it
under the dash, then it's brushes.  (Or worse.)

The brushes are pushed by a spring at the other end.
That's where the failure starts.  Either they get too
short and the spring bottoms out, failing to put pressure
on the brushes, or the brushes get cocked in their guides
and jam.  (Either way, poor contact, no blow.)  Or worst,
the brushes chew on into the commutator!

-- Jim



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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Jim Cathey

Or worst, the brushes chew on into the commutator!


I meant, the _springs_ chew on into the commutator.

-- Jim



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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread andrew strasfogel
Just buy a good used blower motor.  I can sell you one for $50 plus actual
SH.


On Thu, Feb 25, 2010 at 10:17 AM, Jim Cathey j...@windwireless.net wrote:

  Or worst, the brushes chew on into the commutator!


 I meant, the _springs_ chew on into the commutator.


 -- Jim



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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread LWB250
You should be able to go to your local Ace or True Value hardware store that 
has the magic boxes of all sorts of obscure hardware and stuff.  One set they 
have is small appliance and tool motor brushes.  You can find brushes that are 
nearly identical to the originals in there for a couple of bucks a piece.

Dan BTDT



--- On Thu, 2/25/10, Allan Streib str...@cs.indiana.edu wrote:

 From: Allan Streib str...@cs.indiana.edu
 Subject: Re: [MBZ] resoldering W123 ACC howto
 To: Mercedes Discussion List mercedes@okiebenz.com
 Date: Thursday, February 25, 2010, 9:35 AM
 On Thu, 25 Feb 2010 06:12 -0800,
 Douglas jgi...@comcast.net
 wrote:
 
  I would first put 12 volts to the blower to see it the
 fan works. If
  it does then its something else if no go then pull it
 out.
 
 I had the same idea this morning... and no, it does not run
 with 12V
 applied directly to the leads.
 
 Even if I spin the motor by hand it does not start.
 
 The brushes are sort of curved... are they going to be
 something I could
 find locally?  I don't know how far they can wear
 before trouble sets
 in; visually, they seem to be making good contact.
 
 The blower has been intermittent for some time, yesterday
 it finally
 stopped working altogether, though it did come to life for
 a few seconds
 one time when I went over a bump.
 
 Allan
 
 ___
 http://www.okiebenz.com
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 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 


  


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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread harry watkins

Resoldered the ACC boards, and still no blower.  So my next suspect is
the blower motor brushes.



Allan, I had the same problem with my SDL and it turned out to be a melted 
fuse holder in the fuse box.  The 300D can also have this problem.


Check out this thread at Peachparts. 
http://www.peachparts.com/shopforum/showthread.php?p=2384351#post2384351


Harry


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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Allan Streib
On Thu, 25 Feb 2010 10:18 -0800, LWB250 lwb...@yahoo.com wrote:

 You should be able to go to your local Ace or True Value hardware
 store that has the magic boxes of all sorts of obscure hardware and
 stuff. One set they have is small appliance and tool motor brushes.
 You can find brushes that are nearly identical to the originals in
 there for a couple of bucks a piece.

Checked at Tru Value, they had some brushes but nothing close to what's
on this motor.

Looking at the brushes, they aren't worn down all that far, IMO.  They
don't have internal springs, they are in a pivoting carrier that has a
spring holding it down against the commutator.   There is over 1cm of
the brush still remaining outside of the carrier.

So if the brushes are not worn out, what else could cause the motor to
not run at all?  I've got the motor out and supplying 12v directly, so
there are no fuses or switches or anything else in the equation.

Allan
--
1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread John Reames

Bearings?

open winding?

--
John W Reames
jwrea...@comcast.net
Home: +14106646986
Mobile: +14437915905

On Feb 25, 2010, at 18:29, Allan Streib str...@cs.indiana.edu wrote:


On Thu, 25 Feb 2010 10:18 -0800, LWB250 lwb...@yahoo.com wrote:


You should be able to go to your local Ace or True Value hardware
store that has the magic boxes of all sorts of obscure hardware and
stuff. One set they have is small appliance and tool motor brushes.
You can find brushes that are nearly identical to the originals in
there for a couple of bucks a piece.


Checked at Tru Value, they had some brushes but nothing close to  
what's

on this motor.

Looking at the brushes, they aren't worn down all that far, IMO.  They
don't have internal springs, they are in a pivoting carrier that has a
spring holding it down against the commutator.   There is over 1cm of
the brush still remaining outside of the carrier.

So if the brushes are not worn out, what else could cause the motor to
not run at all?  I've got the motor out and supplying 12v directly, so
there are no fuses or switches or anything else in the equation.

Allan
--
1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-25 Thread Craig McCluskey
On Thu, 25 Feb 2010 09:35:40 -0500 Allan Streib str...@cs.indiana.edu
wrote:

 The blower has been intermittent for some time, yesterday it finally
 stopped working altogether, though it did come to life for a few seconds
 one time when I went over a bump.

There's your clue: something is intermittent.


Craig

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[MBZ] resoldering W123 ACC howto

2010-02-24 Thread Allan Streib
Can anyone point me to a how-to on resoldering the pushbuttons on my
ACC?  It finally got to the point today where slapping the side of the
console will not keep the fan running.

I have the ACC with the horizontal buttons and the vertical fan speed
buttons, with a narrow translucent auto button between the high and
low speeds.

Thanks,

Allan
-- 
1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-24 Thread Allan Streib
To answer my own question, looks like there is (was) a nice write-up at
diymbrepair.com.  Anyone know who ran that domain?  It's not active any
longer but The Wayback Machine to the rescue!

http://web.archive.org/web/20071013022903rn_1/www.diymbrepair.com/Climate/



Allan Streib str...@cs.indiana.edu writes:

 Can anyone point me to a how-to on resoldering the pushbuttons on my
 ACC?  It finally got to the point today where slapping the side of the
 console will not keep the fan running.

 I have the ACC with the horizontal buttons and the vertical fan speed
 buttons, with a narrow translucent auto button between the high and
 low speeds.

 Thanks,

 Allan

-- 
1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-24 Thread E M
Thanks for posting, good to have.  Might pull it apart and have a look at
it, and give it a good clean.  I'm a big fan of dielectric grease.  I do
EVERY connection on my old porsche every few years, paying special attention
to all the grounds.  Never had an electrical problem in 20 years.  Good
winter project too.  Can dream of summer drives while tinkering.

Ed
300E

On 24 February 2010 19:34, Allan Streib str...@cs.indiana.edu wrote:

 To answer my own question, looks like there is (was) a nice write-up at
 diymbrepair.com.  Anyone know who ran that domain?  It's not active any
 longer but The Wayback Machine to the rescue!

 http://web.archive.org/web/20071013022903rn_1/www.diymbrepair.com/Climate/



 Allan Streib str...@cs.indiana.edu writes:

  Can anyone point me to a how-to on resoldering the pushbuttons on my
  ACC?  It finally got to the point today where slapping the side of the
  console will not keep the fan running.
 
  I have the ACC with the horizontal buttons and the vertical fan speed
  buttons, with a narrow translucent auto button between the high and
  low speeds.
 
  Thanks,
 
  Allan

 --
 1983 300D

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Re: [MBZ] resoldering W123 ACC howto

2010-02-24 Thread LWB250
Check out my photos on how to remove the ACC and resolder it - no text, but I 
think the photos will tell most of the story.

Once of these days I've got to do the write-up for this.

http://gallery.me.com/dpenoff#100140

Dan



--- On Wed, 2/24/10, Allan Streib str...@cs.indiana.edu wrote:

 From: Allan Streib str...@cs.indiana.edu
 Subject: Re: [MBZ] resoldering W123 ACC howto
 To: Mercedes Discussion List mercedes@okiebenz.com
 Date: Wednesday, February 24, 2010, 7:34 PM
 To answer my own question, looks like
 there is (was) a nice write-up at
 diymbrepair.com.  Anyone know who ran that
 domain?  It's not active any
 longer but The Wayback Machine to the rescue!
 
 http://web.archive.org/web/20071013022903rn_1/www.diymbrepair.com/Climate/
 
 
 
 Allan Streib str...@cs.indiana.edu
 writes:
 
  Can anyone point me to a how-to on resoldering the
 pushbuttons on my
  ACC?  It finally got to the point today where
 slapping the side of the
  console will not keep the fan running.
 
  I have the ACC with the horizontal buttons and the
 vertical fan speed
  buttons, with a narrow translucent auto button
 between the high and
  low speeds.
 
  Thanks,
 
  Allan
 
 -- 
 1983 300D
 
 ___
 http://www.okiebenz.com
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 To search list archives http://www.okiebenz.com/archive/
 
 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 


  


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Re: [MBZ] resoldering W123 ACC howto

2010-02-24 Thread LWB250
In photo MWC-023 you can see the solder joints between the bottom PC board and 
side boards.  These are the ones that develop cracks over the years and need to 
be reflowed.

If you have any questions on how to do this, let me know.

Dan



--- On Wed, 2/24/10, LWB250 lwb...@yahoo.com wrote:

 From: LWB250 lwb...@yahoo.com
 Subject: Re: [MBZ] resoldering W123 ACC howto
 To: Mercedes Discussion List mercedes@okiebenz.com
 Date: Wednesday, February 24, 2010, 8:03 PM
 Check out my photos on how to remove
 the ACC and resolder it - no text, but I think the photos
 will tell most of the story.
 
 Once of these days I've got to do the write-up for this.
 
 http://gallery.me.com/dpenoff#100140
 
 Dan
 
 
 
 --- On Wed, 2/24/10, Allan Streib str...@cs.indiana.edu
 wrote:
 
  From: Allan Streib str...@cs.indiana.edu
  Subject: Re: [MBZ] resoldering W123 ACC howto
  To: Mercedes Discussion List mercedes@okiebenz.com
  Date: Wednesday, February 24, 2010, 7:34 PM
  To answer my own question, looks like
  there is (was) a nice write-up at
  diymbrepair.com.  Anyone know who ran that
  domain?  It's not active any
  longer but The Wayback Machine to the rescue!
  
  http://web.archive.org/web/20071013022903rn_1/www.diymbrepair.com/Climate/
  
  
  
  Allan Streib str...@cs.indiana.edu
  writes:
  
   Can anyone point me to a how-to on resoldering
 the
  pushbuttons on my
   ACC?  It finally got to the point today where
  slapping the side of the
   console will not keep the fan running.
  
   I have the ACC with the horizontal buttons and
 the
  vertical fan speed
   buttons, with a narrow translucent auto button
  between the high and
   low speeds.
  
   Thanks,
  
   Allan
  
  -- 
  1983 300D
  
  ___
  http://www.okiebenz.com
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  To search list archives http://www.okiebenz.com/archive/
  
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
  
 
 
       
 
 
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 http://www.okiebenz.com
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 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 


  


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Re: [MBZ] resoldering W123 ACC howto

2010-02-24 Thread E M
Great photos Dan, I think you have the makings of an ace how to: writeup
there. :-)  Look forward to reading it when you finish it.

Ed
300E

On 24 February 2010 20:03, LWB250 lwb...@yahoo.com wrote:

 Check out my photos on how to remove the ACC and resolder it - no text, but
 I think the photos will tell most of the story.

 Once of these days I've got to do the write-up for this.

 http://gallery.me.com/dpenoff#100140

 Dan



 --- On Wed, 2/24/10, Allan Streib str...@cs.indiana.edu wrote:

  From: Allan Streib str...@cs.indiana.edu
  Subject: Re: [MBZ] resoldering W123 ACC howto
  To: Mercedes Discussion List mercedes@okiebenz.com
  Date: Wednesday, February 24, 2010, 7:34 PM
  To answer my own question, looks like
  there is (was) a nice write-up at
  diymbrepair.com.  Anyone know who ran that
  domain?  It's not active any
  longer but The Wayback Machine to the rescue!
 
 
 http://web.archive.org/web/20071013022903rn_1/www.diymbrepair.com/Climate/
 
 
 
  Allan Streib str...@cs.indiana.edu
  writes:
 
   Can anyone point me to a how-to on resoldering the
  pushbuttons on my
   ACC?  It finally got to the point today where
  slapping the side of the
   console will not keep the fan running.
  
   I have the ACC with the horizontal buttons and the
  vertical fan speed
   buttons, with a narrow translucent auto button
  between the high and
   low speeds.
  
   Thanks,
  
   Allan
 
  --
  1983 300D
 
  ___
  http://www.okiebenz.com
  For new and used parts go to www.okiebenz.com
  To search list archives http://www.okiebenz.com/archive/
 
  To Unsubscribe or change delivery options go to:
  http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com
 





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Re: [MBZ] resoldering W123 ACC howto

2010-02-24 Thread LWB250
Heh.  What can I say I used to write and develop technical manuals, so it 
comes from that

Thanks!

Dan


--- On Wed, 2/24/10, E M pokieba...@gmail.com wrote:

 From: E M pokieba...@gmail.com
 Subject: Re: [MBZ] resoldering W123 ACC howto
 To: Mercedes Discussion List mercedes@okiebenz.com
 Date: Wednesday, February 24, 2010, 8:16 PM
 Great photos Dan, I think you have
 the makings of an ace how to: writeup
 there. :-)  Look forward to reading it when you finish
 it.
 
 Ed
 300E
 
 On 24 February 2010 20:03, LWB250 lwb...@yahoo.com
 wrote:
 
  Check out my photos on how to remove the ACC and
 resolder it - no text, but
  I think the photos will tell most of the story.
 
  Once of these days I've got to do the write-up for
 this.
 
  http://gallery.me.com/dpenoff#100140
 
  Dan



  


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