Re: [MBZ] Cheap preglow relay fix

2010-11-04 Thread Mitch Haley

David  Kristin Gilmore wrote:


 Recently when I went to start my 83 SD I had no dash glow light 
and the engine wouldn't fire.  I traced the problem to the preglow 
relay (black plastic box about 3X3X2 on the fender behind driver's 
side headlight).  There was voltage accross the 80 amp strip fuse but 
nothing was getting to the glow plugs.



Manual override works, but it's a step down IMO.
IF there were two leaky capacitors on the board, you might have fixed the relay 
for the cost of a couple caps and a few minutes with a soldering iron.


Mitch.

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Re: [MBZ] Cheap preglow relay fix

2010-11-04 Thread Kaleb C. Striplin
Personally I would prefer to keep the car as it was intended, but 
thats just me.


On 11/2/2010 8:37 PM, David  Kristin Gilmore wrote:


 Recently when I went to start my 83 SD I had no dash glow 
light and the engine wouldn't fire.  I traced the problem to 
the preglow relay (black plastic box about 3X3X2 on the 
fender behind driver's side headlight).  There was voltage 
accross the 80 amp strip fuse but nothing was getting to the 
glow plugs.


  I took off the relay, removed the 4 screws at its edges 
and slid the contents out.  A solenoid and a circuit board which 
looked mostly OK except for two little canisters that had leaked 
out beige goo.  Brother Rusty prices this relay at $189.


 When I googledpregow relay bypass   I found some have 
replaced it with a fender mounted starter relay of the Ford type 
actuated by momentary contact button switch. The attached 
pictures show my adaptation of this approach - I left the 
original relay there to use the wiring connecters and 80 amp 
fuse.  (Before I put it back together I rigged it so it would 
always be on.)


 $14.99 for the solenoid, $4.99 for the switch, both from 
Autozone.  You lose the dash light function.  But it is easy to 
start counting seconds when you hear that SNACK sound.



 Dave Gilmore, Cameron WV


 Our waking dreams feature money everywhere
 but in our sleeping dreams it is strange and rare. 
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Re: [MBZ] Cheap preglow relay fix

2010-11-04 Thread Walt Zarnoch
I'll bet there are people who'd pay shipping to get the dud relay,
those things are easy enough to repair.

Walt

On Tue, Nov 2, 2010 at 9:37 PM, David  Kristin Gilmore
dandkgilm...@frontier.com wrote:

     Recently when I went to start my 83 SD I had no dash glow light and
 the engine wouldn't fire.  I traced the problem to the preglow relay (black
 plastic box about 3X3X2 on the fender behind driver's side headlight).
  There was voltage accross the 80 amp strip fuse but nothing was getting to
 the glow plugs.

      I took off the relay, removed the 4 screws at its edges and slid the
 contents out.  A solenoid and a circuit board which looked mostly OK except
 for two little canisters that had leaked out beige goo.  Brother Rusty
 prices this relay at $189.

     When I googled    pregow relay bypass   I found some have replaced it
 with a fender mounted starter relay of the Ford type actuated by momentary
 contact button switch. The attached pictures show my adaptation of this
 approach - I left the original relay there to use the wiring connecters and
 80 amp fuse.  (Before I put it back together I rigged it so it would always
 be on.)

     $14.99 for the solenoid, $4.99 for the switch, both from Autozone.  You
 lose the dash light function.  But it is easy to start counting seconds when
 you hear that SNACK sound.


     Dave Gilmore, Cameron WV


     Our waking dreams feature money everywhere
     but in our sleeping dreams it is strange and rare. -- next
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Re: [MBZ] Cheap preglow relay fix

2010-11-04 Thread Curt Raymond
My '78 240D has an even more simplified version of this in that the relay 
powers the glows directly (old series type plugs).

I actually spent some time eyeballing my '83 240D last night for what I'd need 
to pull to make the newer type relay work. I'm tired of holding the button for 
60+ seconds now that its getting cooler. I want new type plugs and an automatic 
relay.

-Curt

Date: Tue, 02 Nov 2010 21:37:31 -0400
From: David  Kristin Gilmore dandkgilm...@frontier.com
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: [MBZ] Cheap preglow relay fix
Message-ID:
    20101103013731.712a610f...@relay02.roch.ny.frontiernet.net
Content-Type: text/plain; charset=us-ascii; Format=flowed


      Recently when I went to start my 83 SD I had no dash glow 
 light and the engine wouldn't fire.  I traced the problem to the 
 preglow relay (black plastic box about 3X3X2 on the fender 
 behind driver's side headlight).  There was voltage accross the 80 
 amp strip fuse but nothing was getting to the glow plugs.

       I took off the relay, removed the 4 screws at its edges and 
slid the contents out.  A solenoid and a circuit board which looked 
mostly OK except for two little canisters that had leaked out beige 
goo.  Brother Rusty prices this relay at $189.

      When I googled    pregow relay bypass   I found some have 
replaced it with a fender mounted starter relay of the Ford type 
actuated by momentary contact button switch. The attached pictures 
show my adaptation of this approach - I left the original relay there 
to use the wiring connecters and 80 amp fuse.  (Before I put it back 
together I rigged it so it would always be on.)

      $14.99 for the solenoid, $4.99 for the switch, both from 
Autozone.  You lose the dash light function.  But it is easy to start 
counting seconds when you hear that SNACK sound.


      Dave Gilmore, Cameron WV


  
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Re: [MBZ] Cheap preglow relay fix

2010-11-04 Thread Fmiser
  David  Kristin Gilmore wrote:
  
   Recently when I went to start my 83 SD I had no dash
  glow light and the engine wouldn't fire.  I traced the
  problem to the preglow relay (black plastic box about
  3X3X2 on the fender behind driver's side headlight).
  There was voltage accross the 80 amp strip fuse but nothing
  was getting to the glow plugs.

 Mitch Haley wrote:
 
 Manual override works, but it's a step down IMO.
 IF there were two leaky capacitors on the board, you might
 have fixed the relay for the cost of a couple caps and a few
 minutes with a soldering iron.

I prefer the manual method.  Hold the button for as long a glow
as I need.  I did that to the series plug 123 I converted to
parallel - and have often considered doing it to the others.
But they are currently working, so I've not disturbed them (yet).

--Philip

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Re: [MBZ] Cheap preglow relay fix

2010-11-04 Thread Peter Frederick
Or you could go nuts and spend a couple bucks on new electrolytic  
capacitors and replace the bad ones.


Peter

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