Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Peter Frederick
Leaking lift pump.

Peter

-Original Message-
From: Harry Watkins [EMAIL PROTECTED]
Sent: Jul 22, 2008 12:58 PM
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: [MBZ] OT Small diesel engine fuel problem

I keep getting air at the middle injector nut during bleeding.  The two
outside injectors bled the air and only fuel comes out.

This is a 3-cyl Mitsubishi and here is what I have tried.  Replaced the
delivery valve o-rings twice, once from my Harbor Freight box of o-rings,
then I ordered and installed the OEM o-rings.

I crack open the middle nut with the engine warm and running and the bubbles
never stop.

I did a hand pressure blue dye test on the fit between the fuel line and
delivery valve and got a solid transfer.

I placed the in-put fuel hose in a clear jug and ran the supply pump looking
for bubbles and got none.  It also passed the supply test of at least 8 oz
in 15 seconds, which includes going through the pump filter and the main
screw-on filter.

I'm not sure if this is a clue or not, but I get very little return
fuel.  At idle I saw none, but I had left the line off during a test drive
and it wet that area by the time I got back.

I have ordered delivery valve springs and copper seals for my next try.

Does anyone have suggestion on how a steady supply of air could get in?

Thanks
Harry
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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Harry Watkins
Peter wrote Leaking lift pump.

Peter, would that be an individual pump for that middle delivery valve?  In
other words are there three lift pumps?

Thanks
Harry

On Tue, Jul 22, 2008 at 12:34 PM, Peter Frederick [EMAIL PROTECTED]
wrote:

 Leaking lift pump.

 Peter

 -Original Message-
 From: Harry Watkins [EMAIL PROTECTED]
 Sent: Jul 22, 2008 12:58 PM
 To: Mercedes Discussion List mercedes@okiebenz.com
 Subject: [MBZ] OT Small diesel engine fuel problem
 
 I keep getting air at the middle injector nut during bleeding.  The two
 outside injectors bled the air and only fuel comes out.
 
 This is a 3-cyl Mitsubishi and here is what I have tried.  Replaced the
 delivery valve o-rings twice, once from my Harbor Freight box of o-rings,
 then I ordered and installed the OEM o-rings.
 
 I crack open the middle nut with the engine warm and running and the
 bubbles
 never stop.
 
 I did a hand pressure blue dye test on the fit between the fuel line and
 delivery valve and got a solid transfer.
 
 I placed the in-put fuel hose in a clear jug and ran the supply pump
 looking
 for bubbles and got none.  It also passed the supply test of at least 8 oz
 in 15 seconds, which includes going through the pump filter and the main
 screw-on filter.
 
 I'm not sure if this is a clue or not, but I get very little return
 fuel.  At idle I saw none, but I had left the line off during a test drive
 and it wet that area by the time I got back.
 
 I have ordered delivery valve springs and copper seals for my next try.
 
 Does anyone have suggestion on how a steady supply of air could get in?
 
 Thanks
 Harry
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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Mitch Haley
Peter Frederick wrote:
 Leaking lift pump.

And that would show up on only one cylinder?
I was thinking delivery valve or injector.
One could swap them around, see if the problem moves.
Mitch.

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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Harry Watkins
On Tue, Jul 22, 2008 at 12:43 PM, Mitch Haley [EMAIL PROTECTED] wrote:

 Peter Frederick wrote:
  Leaking lift pump.

 And that would show up on only one cylinder?
 I was thinking delivery valve or injector.
 One could swap them around, see if the problem moves.


**I'll give the swapping out a try if the new springs and seals fail to fix
it.  I know I can remove the spring, seal and valve but I'll have to see
about the valve seat, I don't want to mix those.**

Thanks
Harry


 Mitch.

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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Mitch Haley
Harry Watkins wrote:

 **I'll give the swapping out a try if the new springs and seals fail to fix
 it.  I know I can remove the spring, seal and valve but I'll have to see
 about the valve seat, I don't want to mix those.**

If you have a couple of spare injector tip seals, it shouldn't take long to 
swap 
injectors, then you'll know if you need to keep messing with the pump.

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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Harry Watkins
On Tue, Jul 22, 2008 at 3:22 PM, Mitch Haley [EMAIL PROTECTED] wrote:


 If you have a couple of spare injector tip seals, it shouldn't take long to
 swap
 injectors, then you'll know if you need to keep messing with the pump.


** Good point Mitch, you're right.  I have the IP off now, so one at a time
(between testing), I'll install the new delivery valve parts, redo the banjo
fitting, try gravity feed fuel and switch injectors before going back to the
pump.**

Thanks
Harry



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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread MG
I think that the injector might need rebuilding. Compression from the 
cylinder coming back into the injector because of a problem with the 
nozzle not shutting or spring pressure too low. Try taking one from one 
of the other engines you have and use it. Shouldn't take very long to do 
that.

Manfred


Date: Tue, 22 Jul 2008 11:58:56 -0500
From: Harry Watkins [EMAIL PROTECTED]


I keep getting air at the middle injector nut during bleeding.  The two
outside injectors bled the air and only fuel comes out.

This is a 3-cyl Mitsubishi and here is what I have tried.  Replaced the
delivery valve o-rings twice, once from my Harbor Freight box of
  o-rings,
then I ordered and installed the OEM o-rings.

I crack open the middle nut with the engine warm and running and the
  bubbles
never stop.

I did a hand pressure blue dye test on the fit between the fuel line
  and
delivery valve and got a solid transfer.

I placed the in-put fuel hose in a clear jug and ran the supply pump
  looking
for bubbles and got none.  It also passed the supply test of at least 8
  oz
in 15 seconds, which includes going through the pump filter and the
  main
screw-on filter.

I'm not sure if this is a clue or not, but I get very little return
fuel.  At idle I saw none, but I had left the line off during a test
  drive
and it wet that area by the time I got back.

I have ordered delivery valve springs and copper seals for my next try.

Does anyone have suggestion on how a steady supply of air could get in?

Thanks
Harry

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Re: [MBZ] OT Small diesel engine fuel problem

2008-07-22 Thread Harry Watkins
On Tue, Jul 22, 2008 at 6:32 PM, MG [EMAIL PROTECTED] wrote:

 I think that the injector might need rebuilding. Compression from the
 cylinder coming back into the injector because of a problem with the
 nozzle not shutting or spring pressure too low. Try taking one from one
 of the other engines you have and use it. Shouldn't take very long to do
 that.

 Manfred


**Thanks Manfred, the other two Mitsubishi engines are a different model,
K3D, this one is a an L3E, so I have no extra injectors.  However, I'll
follow Mitch's advice and swap two injectors and if the problem moves, your
analysis will have been right.

I've got everything back together for bleeding tomorrow.  I would do it
tonight but then I couldn't resist starting it up and waking SWMBO.  That
kind of thinking has kept me sleeping with my first wife for almost 52
years.

Thanks
Harry




 Date: Tue, 22 Jul 2008 11:58:56 -0500
 From: Harry Watkins [EMAIL PROTECTED]


  I keep getting air at the middle injector nut during bleeding.  The two
 outside injectors bled the air and only fuel comes out.

 This is a 3-cyl Mitsubishi and here is what I have tried.  Replaced the
 delivery valve o-rings twice, once from my Harbor Freight box of
  o-rings,
 then I ordered and installed the OEM o-rings.

 I crack open the middle nut with the engine warm and running and the
  bubbles
 never stop.

 I did a hand pressure blue dye test on the fit between the fuel line
  and
 delivery valve and got a solid transfer.

 I placed the in-put fuel hose in a clear jug and ran the supply pump
  looking
 for bubbles and got none.  It also passed the supply test of at least 8
  oz
 in 15 seconds, which includes going through the pump filter and the
  main
 screw-on filter.

 I'm not sure if this is a clue or not, but I get very little return
 fuel.  At idle I saw none, but I had left the line off during a test
  drive
 and it wet that area by the time I got back.

 I have ordered delivery valve springs and copper seals for my next try.

 Does anyone have suggestion on how a steady supply of air could get in?

  Thanks
 Harry

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