Re: [MBZ] Why is my ac not working?

2013-07-14 Thread Peter Frederick
Jumpeingr 5 and 7 is what the relay does, so your compressor is good  
and the clutch coil conducts enough to at least spin it, but that does  
not mean the KLIMA is good.


As I said, the PBCU switches on the compressor by grounding the wire  
from the low pressure cutout switch, so if the KLIMA is good,  
grounding that wire indicates that the PBCU is bad for some reason.   
If there is no voltage present at the low pressure cutout switch,  
either the wiring or the KLIMA is bad, and if there is but you don't  
get the compressor to come on when you ground it, the KLIMA is bad.


You should also check the OVP relay, as I think the PBCU is protected,  
and a bad OVP relay will leave you with no or intermittent operation.


Peter

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Re: [MBZ] Why is my ac not working?

2013-07-14 Thread Kaleb C. Striplin
If the ovp relay was bad you would also not have any tach or electronic idle 
control, correct?

Sent from my iPhone

On Jul 14, 2013, at 8:09 AM, Peter Frederick psf...@earthlink.net wrote:

 Jumpeingr 5 and 7 is what the relay does, so your compressor is good and the 
 clutch coil conducts enough to at least spin it, but that does not mean the 
 KLIMA is good.
 
 As I said, the PBCU switches on the compressor by grounding the wire from the 
 low pressure cutout switch, so if the KLIMA is good, grounding that wire 
 indicates that the PBCU is bad for some reason.  If there is no voltage 
 present at the low pressure cutout switch, either the wiring or the KLIMA is 
 bad, and if there is but you don't get the compressor to come on when you 
 ground it, the KLIMA is bad.
 
 You should also check the OVP relay, as I think the PBCU is protected, and a 
 bad OVP relay will leave you with no or intermittent operation.
 
 Peter
 
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Re: [MBZ] Why is my ac not working?

2013-07-14 Thread Peter Frederick
More than one circuit in there, you can lose one but not the others, I  
think.


Good luck, I hate tracing down automotive electrical problems!

One last thought -- make sure the ground at the PBCU is good

Peter

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Re: [MBZ] Why is my ac not working?

2013-07-14 Thread Kaleb C. Striplin
So I ran a test wire from the plug on pressure switch to ground and compressor 
started up. So we either have a wiring issue to the pbu or a bunch of bad pbu's?

Sent from my iPhone

On Jul 14, 2013, at 8:09 AM, Peter Frederick psf...@earthlink.net wrote:

 Jumpeingr 5 and 7 is what the relay does, so your compressor is good and the 
 clutch coil conducts enough to at least spin it, but that does not mean the 
 KLIMA is good.
 
 As I said, the PBCU switches on the compressor by grounding the wire from the 
 low pressure cutout switch, so if the KLIMA is good, grounding that wire 
 indicates that the PBCU is bad for some reason.  If there is no voltage 
 present at the low pressure cutout switch, either the wiring or the KLIMA is 
 bad, and if there is but you don't get the compressor to come on when you 
 ground it, the KLIMA is bad.
 
 You should also check the OVP relay, as I think the PBCU is protected, and a 
 bad OVP relay will leave you with no or intermittent operation.
 
 Peter
 
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Re: [MBZ] Why is my ac not working?

2013-07-14 Thread Peter Frederick

That is what I would say.

Check the ground wire for the PBCU -- no ground = no operation.  I'd  
suspect the wiring on that age car though -- 95 was right in the  
middle of the magical disintegrating insulation period.  Every wire in  
the car is subject to that problem, not just the engine harness.


The rest of the W124s and W126s have crumbling insulation issues as  
well, just not anywhere near as bad.


Peter

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Re: [MBZ] Why is my ac not working?

2013-07-14 Thread Benz Hogs

I'll give you $500 for it.

Luther   KB5QHUForest Park, IL
'98 ML320 Max (168,xxx mi)

On 7/13/2013 9:40 PM, Kaleb C. Striplin wrote:

I had one clutch fail, but have had many klimas fail. This one has me baffled.

Sent from my iPhone



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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Peter Frederick
The KLIMA Is probably bad -- the signal goes from the PBCU to the  
KLIMA to the low pressure switch on the receiver/dryer.  If the KLIMA  
relay has burned contact, it won't switch the compressor on no matter  
what you do as the clutch current goes only through that relay contact  
set.


Check the resistance of the clutch coil as well -- a shorted clutch  
will simply burn out another KLIMA relay in sort order.


Peter

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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Kaleb C. Striplin
I have also tried about or 5 different klimas also. One out of my other 95 and 
several out of 2.5 that I know work in those cars but do have the 12th pin for 
temp sensor cutout that the 95 does not. I pulled the Klima apart and I do not 
see anything that appears burned. In prep for the test it says turn key on, set 
temp to min and put pos of vm on battery, neg to both terminal one after 
another and check if battery voltage is present. I am not getting 12 volts at 
this step.

Sent from my iPhone

On Jul 13, 2013, at 3:19 PM, Peter Frederick psf...@earthlink.net wrote:

 The KLIMA Is probably bad -- the signal goes from the PBCU to the KLIMA to 
 the low pressure switch on the receiver/dryer.  If the KLIMA relay has burned 
 contact, it won't switch the compressor on no matter what you do as the 
 clutch current goes only through that relay contact set.
 
 Check the resistance of the clutch coil as well -- a shorted clutch will 
 simply burn out another KLIMA relay in sort order.
 
 Peter
 
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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Peter Frederick
The PBCU provides a ground to the voltage signal, so I suspect you  
don't have voltage at the switch due to a failed wire somewhere  
between the battery and the pressure switch.


I almost forgot -- some engines are equipped with a wide open throttle  
switch to disconnect the AC compressor at full throttle.  If that  
switch as failed, you won't get AC engagement and no voltage at the  
PBCU, just as if the low pressure switch was open.  I don't know where  
this switch is in the circuit, but the switch itself is on the  
throttle linkage.


Check for voltage at the pin socket for the KLIMA, this is supplied  
via the keyswitch.  If you don't have voltage at the KLIMA socket for  
that wire, the AC won't ever come on as the KLIMA relay cannot be  
energized.  You will have to check the KLIMA wiring, I'm not sure if  
that line is separate or internally connected to the switched positive  
supply.


If you have voltage at the switch but not the connector at the PBCU,  
you have a wiring failure between the pressure switch and the PBCU or  
a failed open pressure switch.  You can jumper the switch, but you've  
tried that, right?


The system works by the PBCU providing a ground for the relay in the  
KLIMA, which can be disconnected by an open pressure switch, a failed  
speed sensor signal (engine speed vs compressor speed) or in some  
cases a temperature or wide open throttle switch.


Peter





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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Dieselhead
The KLIMA Is probably bad -- the signal goes from the PBCU to the 
KLIMA to the low pressure switch on the receiver/dryer.  If the 
KLIMA relay has burned contact, it won't switch the compressor on no 
matter what you do as the clutch current goes only through that 
relay contact set.


Check the resistance of the clutch coil as well -- a shorted clutch 
will simply burn out another KLIMA relay in sort order.


Peter



Another disagreement I had with the esteemed Herr Doktor.  He argued 
that the Klima never fails.  I've had many fail.  I've not had a 
compressor clutch coil fail yet, but I'd never say they don't fail.


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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Peter Frederick
I've only seen one failed KLIMA so far, but it was in the car where  
the clutch coil shorted.  Burned the internal relay contacts.  They  
can also start to leak and get corroded, but failure is no more common  
than other failures in MB relays.


Peter

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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Kaleb C. Striplin
I checked for cont between the switch and pin 10 of Klima, it was good, pin 1 
and ground, it was good, switch and pin 7 I believe of pbu it was good. Pin 13 
at pbu is power I believe, if I put positive there and neg pin 7 I show less 
than a volt, like .6 or something. I even ran a test wire directly from switch 
to ground, pin 1 of Klima to ground etc thinking it was bad wire also but still 
no go. Between that and checking ohms on the wires I think the wires are good, 
there is something I am missing apparently 

Sent from my iPhone

On Jul 13, 2013, at 7:29 PM, Peter Frederick psf...@earthlink.net wrote:

 The PBCU provides a ground to the voltage signal, so I suspect you don't have 
 voltage at the switch due to a failed wire somewhere between the battery and 
 the pressure switch.
 
 I almost forgot -- some engines are equipped with a wide open throttle switch 
 to disconnect the AC compressor at full throttle.  If that switch as failed, 
 you won't get AC engagement and no voltage at the PBCU, just as if the low 
 pressure switch was open.  I don't know where this switch is in the circuit, 
 but the switch itself is on the throttle linkage.
 
 Check for voltage at the pin socket for the KLIMA, this is supplied via the 
 keyswitch.  If you don't have voltage at the KLIMA socket for that wire, the 
 AC won't ever come on as the KLIMA relay cannot be energized.  You will have 
 to check the KLIMA wiring, I'm not sure if that line is separate or 
 internally connected to the switched positive supply.
 
 If you have voltage at the switch but not the connector at the PBCU, you have 
 a wiring failure between the pressure switch and the PBCU or a failed open 
 pressure switch.  You can jumper the switch, but you've tried that, right?
 
 The system works by the PBCU providing a ground for the relay in the KLIMA, 
 which can be disconnected by an open pressure switch, a failed speed sensor 
 signal (engine speed vs compressor speed) or in some cases a temperature or 
 wide open throttle switch.
 
 Peter
 
 
 
 
 
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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Kaleb C. Striplin
I had one clutch fail, but have had many klimas fail. This one has me baffled. 

Sent from my iPhone

On Jul 13, 2013, at 8:59 PM, Dieselhead 126die...@gmail.com wrote:

 The KLIMA Is probably bad -- the signal goes from the PBCU to the KLIMA to 
 the low pressure switch on the receiver/dryer.  If the KLIMA relay has 
 burned contact, it won't switch the compressor on no matter what you do as 
 the clutch current goes only through that relay contact set.
 
 Check the resistance of the clutch coil as well -- a shorted clutch will 
 simply burn out another KLIMA relay in sort order.
 
 Peter
 
 
 Another disagreement I had with the esteemed Herr Doktor.  He argued that the 
 Klima never fails.  I've had many fail.  I've not had a compressor clutch 
 coil fail yet, but I'd never say they don't fail.
 
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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Kaleb C. Striplin
I was something online about a failed Klima, having a couple of small relays 
inside the box, remove the cover and clean the contacts. I pulled the cover off 
this one and I do not see anything that looks like mini relays, it's all 
computer circuit.

Sent from my iPhone

On Jul 13, 2013, at 9:36 PM, Peter Frederick psf...@earthlink.net wrote:

 I've only seen one failed KLIMA so far, but it was in the car where the 
 clutch coil shorted.  Burned the internal relay contacts.  They can also 
 start to leak and get corroded, but failure is no more common than other 
 failures in MB relays.
 
 Peter
 
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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Peter Frederick
You might try grounding the low pressure switch wire that goes to the  
KLIMA with the engine running.  This should engage the compressor if  
the KLIMA is good as the only signal to the KLIMA from the PBCU is a  
ground.  If it does not come on, there is something wrong with the  
KLIMA or circuit to the clutch.  You can also test the clutch itself   
-- if the coil is OPEN, it won't engage no matter what.


Obviously you must have power to the PBCU to get it to operate, but  
since all it does to operate the compressor is ground the signal wire  
to the KLIMA, the PBCU unit being dead is like likely that some other  
failure.  Do check the fuse -- you usually get no fan and full heat if  
it's bad since the monovalve will be open all the time.


Peter

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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Kaleb C. Striplin
I will give that a try tomorrow. If it runs I assume it indicates what? The pbu 
or wire between it and the switch is bad or wire to Klima is bad or what?

Sent from my iPhone

On Jul 13, 2013, at 10:55 PM, Peter Frederick psf...@earthlink.net wrote:

 You might try grounding the low pressure switch wire that goes to the KLIMA 
 with the engine running.  This should engage the compressor if the KLIMA is 
 good as the only signal to the KLIMA from the PBCU is a ground.  If it does 
 not come on, there is something wrong with the KLIMA or circuit to the 
 clutch.  You can also test the clutch itself  -- if the coil is OPEN, it 
 won't engage no matter what.
 
 Obviously you must have power to the PBCU to get it to operate, but since all 
 it does to operate the compressor is ground the signal wire to the KLIMA, the 
 PBCU unit being dead is like likely that some other failure.  Do check the 
 fuse -- you usually get no fan and full heat if it's bad since the monovalve 
 will be open all the time.
 
 Peter
 
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Re: [MBZ] Why is my ac not working?

2013-07-13 Thread Kaleb C. Striplin
Ps with the wire jumpers between 5 and 7 at the Klima compressor runs.

Sent from my iPhone

On Jul 13, 2013, at 10:55 PM, Peter Frederick psf...@earthlink.net wrote:

 You might try grounding the low pressure switch wire that goes to the KLIMA 
 with the engine running.  This should engage the compressor if the KLIMA is 
 good as the only signal to the KLIMA from the PBCU is a ground.  If it does 
 not come on, there is something wrong with the KLIMA or circuit to the 
 clutch.  You can also test the clutch itself  -- if the coil is OPEN, it 
 won't engage no matter what.
 
 Obviously you must have power to the PBCU to get it to operate, but since all 
 it does to operate the compressor is ground the signal wire to the KLIMA, the 
 PBCU unit being dead is like likely that some other failure.  Do check the 
 fuse -- you usually get no fan and full heat if it's bad since the monovalve 
 will be open all the time.
 
 Peter
 
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