Re: [RE-wrenches] Sol-Ark/Fortress charging issue

2022-11-17 Thread Jerry Shafer via RE-wrenches
Wrenches, Howie
As SOC climbs the rate of current will reduce current flow, what was the
SOC when you had both connected and configured master slave with in the
batteries
Fun times

On Wed, Nov 16, 2022 at 9:59 PM Howie Michaelson via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:

> Good Evening,
>
> I have a frustrating charging issue involving 2 Fortress eVault Maxs
> connected to a Sol-Ark 15k. Commissioned the system last week, replacing a
> legacy off-grid Dual Stack SunnyIsland 5048s and 2-volt Rolls battery
> system.  Initially, we connected one of the eVaults to the Sol-Ark,
> programmed it to Fortress' and Sol-Ark's specs, setup closed loop, and
> things seemed fine.  The battery charged at around 95 amps off the 20kW
> Kohler. The next day we connected the 2nd eVault, went through the
> procedures as Fortress suggested, made the necessary settings changes in
> the Sol-Ark, and that is when the issue started.
>
> Ever since we connected the 2nd eVault, we have not been able to get the
> charge rate much above a combined total of 35 amps.  Fortress has pretty
> much said that it can't be anything on their end (although the
> communication with them has been very much limited and frustrating). They
> say that nothing on their side would limit the charge rate to that low,
> especially if the batteries were in a lower state of charge.  We've talked
> to at least 3 different Sol-Ark technicians more than once.  We have
> changed the setting between closed loop, % SOC, and Battery Voltage
> multiple times.  We've tried dropping back to a single battery, both the
> first one we had connected and the second one (changing the battery setup
> and the Sol-Ark parameters, but have only seen at times a moderate increase
> in maximum charge rate (up to about 40 amps total).
>
> This small increase happened after a Fortress technician suggested that we
> turn on both the generator and the grid charging toggles (the generator is
> connected to the grid port on the Sol-Ark as per Sol-Ark's recommendation.
> Sol-Ark has run out of suggestions at the moment, and are having us cycle
> the batteries tonight and they will start another charge cycle in the
> morning to see if having a lower SOC along with the firmware reload will
> change anyhing (I don't think it will - it didn't the last several times.
>
> Has anybody seen this type of behavior before?  I don't think it is a
> settings issue, as several technicians have gone through them, I have gone
> over them many times using the Fortress/Sol-Ark integration white papers.
> Hoping to get higher level  tech involved ASAP, since I don't feel like the
> lower level techs know enough to provide useful ideas.
>
> Thanks,
> Howie
>
> *Howie Michaelson**Sun Catcher*
>
> *NABCEP Certified Solar PV Installer™*
>
> *Solar Electric Systems Sales & Service802-272-0004*
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Re: [RE-wrenches] Sol-Ark/Fortress charging issue

2022-11-17 Thread Kirk Herander via RE-wrenches
I'm thinking of Fortress to replace older Lead acid batts for a customer
right now. My LI - LFP experience is with Blue Planet - Blue Ion both high
and low voltage. Yes they are expensive. And IMO they easily overlooked a
simple, integrated display with just the basics for off-grid customers.
Namaka and even egauge is way overkill for the average off-gridder.

That said, I'm not encouraged by the Fortress comments I'm seeing here
either. I'd rather just use them with an OB radian, which I know best.
Thoughts on Radian with Fortress? Thanks.

On Thu, Nov 17, 2022 at 5:15 PM Ray Walters via RE-wrenches <
re-wrenches@lists.re-wrenches.org> wrote:

> I really think that the Fortress battery could easily be the top battery
> choice right now, if..they could vastly improve their customer
> support.  Tom has been great now that he contacted me, but it was weeks of
> frustration and no communication before that. Completely unacceptable,
> especially for a new emerging technology that we are going to have extra
> issues integrating into old systems.  I second your assessment of the
> integration guides as well.   I have a 4 hour round trip to change some
> voltage settings.RETURN TRIPS is LOSING $$$!!!
>
> However, once they cure those issues, the product itself is way beyond
> others such as Simpliphi or Blue Ion.
>
> Blue Ion = half a day of assembly and cell wiring, monitoring is by E-gage
> (AC only) through the customer's router, price way too high
>
> Fortress = remove crating material from pallet and roll into place, with
> built in color touch screen for monitoring, price much better.
>
> Simpliphi = no monitoring at all, have to parallel ridiculous qty of
> batteries to do a normal off grid home, but integration guides are the best.
>
> Ray Walters
> On 11/17/2022 1:16 PM, r...@solartechvt.com wrote:
>
> We’ve started to use Fortress batteries for off grid installations lately
> as well. The tech support has been very frustrating and the integration
> guides are ridiculous – the Magnum guide was the worst – absolute nonsense,
> I believe most of which has been pulled from the Fortress site now. The
> variation in charge parameters for the inverter vs the charge controller
> for the Outback guide doesn’t make sense either. Lack of generator
> start/stop parameters in the integration guides have resulted in trial and
> error programming on our part to zero in on what works best.
>
>
>
> Poor tech support on battery based systems is one of my biggest pet peeves
> in the industry………off grid customers rely on their equipment, unlike net
> metered installations it’s not just a matter of reducing their electrical
> bill it’s about keeping the lights on and the fridge working.
>
>
>
>
>
> *From:* RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org
> ] *On Behalf Of *Ray Walters
> via RE-wrenches
> *Sent:* Thursday, November 17, 2022 1:43 AM
> *To:* re-wrenches@lists.re-wrenches.org
> *Cc:* Ray Walters
> *Subject:* Re: [RE-wrenches] Sol-Ark/Fortress charging issue
>
>
>
> Talk to Thomas Honey.  He is the Fortress rep, nice guy, and knowledgeable
> wrench.   He has stepped in on my issue.
>
> Ray
>
> On 11/16/2022 10:58 PM, Howie Michaelson via RE-wrenches wrote:
>
> Good Evening,
>
>
>
> I have a frustrating charging issue involving 2 Fortress eVault Maxs
> connected to a Sol-Ark 15k. Commissioned the system last week, replacing a
> legacy off-grid Dual Stack SunnyIsland 5048s and 2-volt Rolls battery
> system.  Initially, we connected one of the eVaults to the Sol-Ark,
> programmed it to Fortress' and Sol-Ark's specs, setup closed loop, and
> things seemed fine.  The battery charged at around 95 amps off the 20kW
> Kohler. The next day we connected the 2nd eVault, went through the
> procedures as Fortress suggested, made the necessary settings changes in
> the Sol-Ark, and that is when the issue started.
>
>
>
> Ever since we connected the 2nd eVault, we have not been able to get the
> charge rate much above a combined total of 35 amps.  Fortress has pretty
> much said that it can't be anything on their end (although the
> communication with them has been very much limited and frustrating). They
> say that nothing on their side would limit the charge rate to that low,
> especially if the batteries were in a lower state of charge.  We've talked
> to at least 3 different Sol-Ark technicians more than once.  We have
> changed the setting between closed loop, % SOC, and Battery Voltage
> multiple times.  We've tried dropping back to a single battery, both the
> first one we had connected and the second one (changing the battery setup
> and the Sol-Ark parameters, but have only seen at times a moderate increase
> in maximum charge rate (up to about 40 amps total).
>
>
>
> This small increase happened after a Fortress technician suggested that we
> turn on both the generator and the grid charging toggles (the generator is
> connected to the grid port on the Sol-Ark as per Sol-Ark's recommen

Re: [RE-wrenches] Sol-Ark/Fortress charging issue

2022-11-17 Thread Ray Walters via RE-wrenches
I really think that the Fortress battery could easily be the top battery 
choice right now, if..they could vastly improve their customer 
support.  Tom has been great now that he contacted me, but it was weeks 
of frustration and no communication before that. Completely 
unacceptable, especially for a new emerging technology that we are going 
to have extra issues integrating into old systems.  I second your 
assessment of the integration guides as well.   I have a 4 hour round 
trip to change some voltage settings.RETURN TRIPS is 
LOSING $$$!!!


However, once they cure those issues, the product itself is way beyond 
others such as Simpliphi or Blue Ion.


Blue Ion = half a day of assembly and cell wiring, monitoring is by 
E-gage (AC only) through the customer's router, price way too high


Fortress = remove crating material from pallet and roll into place, with 
built in color touch screen for monitoring, price much better.


Simpliphi = no monitoring at all, have to parallel ridiculous qty of 
batteries to do a normal off grid home, but integration guides are the best.


Ray Walters

On 11/17/2022 1:16 PM, r...@solartechvt.com wrote:


We’ve started to use Fortress batteries for off grid installations 
lately as well. The tech support has been very frustrating and the 
integration guides are ridiculous – the Magnum guide was the worst – 
absolute nonsense, I believe most of which has been pulled from the 
Fortress site now. The variation in charge parameters for the inverter 
vs the charge controller for the Outback guide doesn’t make sense 
either. Lack of generator start/stop parameters in the integration 
guides have resulted in trial and error programming on our part to 
zero in on what works best.


Poor tech support on battery based systems is one of my biggest pet 
peeves in the industry………off grid customers rely on their equipment, 
unlike net metered installations it’s not just a matter of reducing 
their electrical bill it’s about keeping the lights on and the fridge 
working.


*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] 
*On Behalf Of *Ray Walters via RE-wrenches

*Sent:* Thursday, November 17, 2022 1:43 AM
*To:* re-wrenches@lists.re-wrenches.org
*Cc:* Ray Walters
*Subject:* Re: [RE-wrenches] Sol-Ark/Fortress charging issue

Talk to Thomas Honey.  He is the Fortress rep, nice guy, and 
knowledgeable wrench.   He has stepped in on my issue.


Ray

On 11/16/2022 10:58 PM, Howie Michaelson via RE-wrenches wrote:

Good Evening,

I have a frustrating charging issue involving 2 Fortress eVault
Maxs connected to a Sol-Ark 15k. Commissioned the system last
week, replacing a legacy off-grid Dual Stack SunnyIsland 5048s and
2-volt Rolls battery system.  Initially, we connected one of the
eVaults to the Sol-Ark, programmed it to Fortress' and Sol-Ark's
specs, setup closed loop, and things seemed fine.  The battery
charged at around 95 amps off the 20kW Kohler. The next day we
connected the 2nd eVault, went through the procedures as Fortress
suggested, made the necessary settings changes in the Sol-Ark, and
that is when the issue started.

Ever since we connected the 2nd eVault, we have not been able to
get the charge rate much above a combined total of 35 amps. 
Fortress has pretty much said that it can't be anything on their
end (although the communication with them has been very much
limited and frustrating). They say that nothing on their side
would limit the charge rate to that low, especially if the
batteries were in a lower state of charge.  We've talked to at
least 3 different Sol-Ark technicians more than once.  We have
changed the setting between closed loop, % SOC, and Battery
Voltage multiple times.  We've tried dropping back to a single
battery, both the first one we had connected and the second one
(changing the battery setup and the Sol-Ark parameters, but have
only seen at times a moderate increase in maximum charge rate (up
to about 40 amps total).

This small increase happened after a Fortress technician suggested
that we turn on both the generator and the grid charging toggles
(the generator is connected to the grid port on the Sol-Ark as per
Sol-Ark's recommendation.  Sol-Ark has run out of suggestions at
the moment, and are having us cycle the batteries tonight and they
will start another charge cycle in the morning to see if having a
lower SOC along with the firmware reload will change anyhing (I
don't think it will - it didn't the last several times.

Has anybody seen this type of behavior before?  I don't think it
is a settings issue, as several technicians have gone through
them, I have gone over them many times using the Fortress/Sol-Ark
integration white papers. Hoping to get higher level  tech
involved ASAP, since I don't feel like the lower level techs know
enough to provide 

Re: [RE-wrenches] Sol-Ark/Fortress charging issue

2022-11-17 Thread Rich Nicol via RE-wrenches
We’ve started to use Fortress batteries for off grid installations lately as 
well. The tech support has been very frustrating and the integration guides are 
ridiculous – the Magnum guide was the worst – absolute nonsense, I believe most 
of which has been pulled from the Fortress site now. The variation in charge 
parameters for the inverter vs the charge controller for the Outback guide 
doesn’t make sense either. Lack of generator start/stop parameters in the 
integration guides have resulted in trial and error programming on our part to 
zero in on what works best.

 

Poor tech support on battery based systems is one of my biggest pet peeves in 
the industry………off grid customers rely on their equipment, unlike net metered 
installations it’s not just a matter of reducing their electrical bill it’s 
about keeping the lights on and the fridge working.

 

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of Ray Walters via RE-wrenches
Sent: Thursday, November 17, 2022 1:43 AM
To: re-wrenches@lists.re-wrenches.org
Cc: Ray Walters
Subject: Re: [RE-wrenches] Sol-Ark/Fortress charging issue

 

Talk to Thomas Honey.  He is the Fortress rep, nice guy, and knowledgeable 
wrench.   He has stepped in on my issue.  

Ray  

On 11/16/2022 10:58 PM, Howie Michaelson via RE-wrenches wrote:

Good Evening,

 

I have a frustrating charging issue involving 2 Fortress eVault Maxs connected 
to a Sol-Ark 15k. Commissioned the system last week, replacing a legacy 
off-grid Dual Stack SunnyIsland 5048s and 2-volt Rolls battery system.  
Initially, we connected one of the eVaults to the Sol-Ark, programmed it to 
Fortress' and Sol-Ark's specs, setup closed loop, and things seemed fine.  The 
battery charged at around 95 amps off the 20kW Kohler. The next day we 
connected the 2nd eVault, went through the procedures as Fortress suggested, 
made the necessary settings changes in the Sol-Ark, and that is when the issue 
started.  

 

Ever since we connected the 2nd eVault, we have not been able to get the charge 
rate much above a combined total of 35 amps.  Fortress has pretty much said 
that it can't be anything on their end (although the communication with them 
has been very much limited and frustrating). They say that nothing on their 
side would limit the charge rate to that low, especially if the batteries were 
in a lower state of charge.  We've talked to at least 3 different Sol-Ark 
technicians more than once.  We have changed the setting between closed loop, % 
SOC, and Battery Voltage multiple times.  We've tried dropping back to a single 
battery, both the first one we had connected and the second one (changing the 
battery setup and the Sol-Ark parameters, but have only seen at times a 
moderate increase in maximum charge rate (up to about 40 amps total).

 

This small increase happened after a Fortress technician suggested that we turn 
on both the generator and the grid charging toggles (the generator is connected 
to the grid port on the Sol-Ark as per Sol-Ark's recommendation.  Sol-Ark has 
run out of suggestions at the moment, and are having us cycle the batteries 
tonight and they will start another charge cycle in the morning to see if 
having a lower SOC along with the firmware reload will change anyhing (I don't 
think it will - it didn't the last several times.

 

Has anybody seen this type of behavior before?  I don't think it is a settings 
issue, as several technicians have gone through them, I have gone over them 
many times using the Fortress/Sol-Ark integration white papers. Hoping to get 
higher level  tech involved ASAP, since I don't feel like the lower level techs 
know enough to provide useful ideas.

 

Thanks,

Howie


Howie Michaelson
Sun Catcher
NABCEP Certified Solar PV Installer™
Image removed by sender.
Solar Electric Systems Sales & Service
802-272-0004





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