[Soekris] net6501, Linux, SSD/kernel/hardware failure?

2012-05-29 Thread Chris Wilson
Hi all,

I'm testing my first net6501 with an OCZ Petrol SSD. Everything seemed OK, got 
the OS installed, then I started getting checksum mismatches from rsync, then 
I/O errors, and then the drive stopped working completely.

The rsync errors started like this:
+ rsync -avP --delete --exclude /dev --exclude /proc --exclude /sys --exclude 
/tmp --exclude /var/tmp --exclude /var/log --exclude /var/run --exclude 
/var/lib/postfix 10.0.156.222::root/ /mnt/target/

media/hdb1/system-imager/image/usr/lib/locale/en_CA.utf8/LC_TIMEWARNING: 
media/hdb1/system-imager/image/usr/lib/locale/en_IE.utf8/LC_CTYPE failed 
verification -- update discarded (will try again).
WARNING: media/hdb1/system-imager/image/usr/lib/locale/en_NZ.utf8/LC_CTYPE 
failed verification -- update discarded (will try again).
WARNING: media/hdb1/system-imager/image/usr/lib/locale/en_PH.utf8/LC_CTYPE 
failed verification -- update discarded (will try again).

Nothing in dmesg at this point. Then it went like this:

rsync: 
readlink_stat(/mnt/target/media/hdb1/system-imager/image/usr/share/icons/Humanity/mimes/16/application-vnd.ms-powerpoint.svg)
 
failed: Input/output error (5)
rsync: recv_generator: failed to stat 
/mnt/target/media/hdb1/system-imager/image/usr/share/icons/Humanity/mimes/16/application-vnd.ms-powerpoint.svg:
 
Input/output error (5)
rsync: symlink 
/mnt/target/media/hdb1/system-imager/image/usr/share/icons/Humanity/mimes/48/application-x-tar.svg
 
- tar.svg failed: Input/output error (5)

I checked the drive for hardware errors using smartctl, and it status seemed 
good:

root@system-imager:~# smartctl -a /dev/sda
smartctl 5.40 2010-07-12 r3124 [i686-pc-linux-gnu] (local build)
Copyright (C) 2002-10 by Bruce Allen, http://smartmontools.sourceforge.net

=== START OF INFORMATION SECTION ===
Device Model: OCZ-PETROL
Serial Number:OCZ-25G7LV2577Z5OGG8
Firmware Version: 3.12
User Capacity:128,035,676,160 bytes
Device is:Not in smartctl database [for details use: -P showall]
ATA Version is:   8
ATA Standard is:  Exact ATA specification draft version not indicated
Local Time is:Wed Jan  2 05:47:24 1980 GMT
SMART support is: Available - device has SMART capability.
SMART support is: Enabled

=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED

General SMART Values:
Offline data collection status:  (0x00) Offline data collection activity
was never started.
Auto Offline Data Collection: Disabled.
Self-test execution status:  ( 249) Self-test routine in progress...
90% of test remaining.
Total time to complete Offline
data collection: (   0) seconds.
Offline data collection
capabilities:(0x1d) SMART execute Offline immediate.
No Auto Offline data collection 
support.
Abort Offline collection upon new
command.
Offline surface scan supported.
Self-test supported.
No Conveyance Self-test supported.
No Selective Self-test supported.
SMART capabilities:(0x0003) Saves SMART data before entering
power-saving mode.
Supports SMART auto save timer.
Error logging capability:(0x00) Error logging supported.
General Purpose Logging supported.
Short self-test routine
recommended polling time:(   0) minutes.
Extended self-test routine
recommended polling time:(   0) minutes.

SMART Attributes Data Structure revision number: 18
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME  FLAG VALUE WORST THRESH TYPE  UPDATED 
WHEN_FAILED RAW_VALUE
   1 Raw_Read_Error_Rate 0x   006   000   000Old_age   Offline - 
6
   3 Spin_Up_Time0x   100   100   000Old_age   Offline - 
0
   4 Start_Stop_Count0x   100   100   000Old_age   Offline - 
0
   5 Reallocated_Sector_Ct   0x   100   100   000Old_age   Offline - 
0
   9 Power_On_Hours  0x   100   100   000Old_age   Offline - 
5
  12 Power_Cycle_Count   0x   100   100   000Old_age   Offline - 
8
232 Available_Reservd_Space 0x   100   100   000Old_age   Offline - 
160
233 Media_Wearout_Indicator 0x   100   000   000Old_age   Offline - 
100

SMART Error Log Version: 0
No Errors Logged

So I thought filesystem corruption, and tried to unmount the drive for a 
fsck, which took forever, and then I started seeing errors in the system logs:

[15179.138794] ata1.00: exception Emask 0x0 SAct 0x1 SErr 0x0 action 0x6 frozen
[15179.142753] ata1.00: 

Re: [Soekris] net6501, Linux, SSD/kernel/hardware failure?

2012-05-29 Thread Philippe Vanhaesendonck
This probably does not help too much, but FYI I am running Debian Wheezy on my 
net6501 with an OCZ Vertex-3 SSD, and no problem encountered so far...

-- 
Philippe


On 29/05/12 18:41, Chris Wilson wrote:
 Hi all,

 I'm testing my first net6501 with an OCZ Petrol SSD. Everything seemed OK, got
 the OS installed, then I started getting checksum mismatches from rsync, then
 I/O errors, and then the drive stopped working completely.


snip

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Re: [Soekris] net6501, Linux, SSD/kernel/hardware failure?

2012-05-29 Thread Stephen J Alexander
As a matter of general troubleshooting, I'd recommend trying the drive in a
PC (or other machine) running Linux, trying the same thing with a different
hard drive with the Soekris board, and swapping out cables with new in both
scenarios... with those errors, seems likely that the drive controller is
fried, the bus controller is fried, or the cable is bad, and these tests
should isolate it... Good luck.

Regards,

Stephen J Alexander
MPBX, LLC
http://mpbx.com
832-713-6729


On Tue, May 29, 2012 at 11:41 AM, Chris Wilson
chris-soek...@aptivate.orgwrote:

 Hi all,

 I'm testing my first net6501 with an OCZ Petrol SSD. Everything seemed OK,
 got
 the OS installed, then I started getting checksum mismatches from rsync,
 then
 I/O errors, and then the drive stopped working completely.

 The rsync errors started like this:
 + rsync -avP --delete --exclude /dev --exclude /proc --exclude /sys
 --exclude
 /tmp --exclude /var/tmp --exclude /var/log --exclude /var/run --exclude
 /var/lib/postfix 10.0.156.222::root/ /mnt/target/

 media/hdb1/system-imager/image/usr/lib/locale/en_CA.utf8/LC_TIMEWARNING:
 media/hdb1/system-imager/image/usr/lib/locale/en_IE.utf8/LC_CTYPE failed
 verification -- update discarded (will try again).
 WARNING: media/hdb1/system-imager/image/usr/lib/locale/en_NZ.utf8/LC_CTYPE
 failed verification -- update discarded (will try again).
 WARNING: media/hdb1/system-imager/image/usr/lib/locale/en_PH.utf8/LC_CTYPE
 failed verification -- update discarded (will try again).

 Nothing in dmesg at this point. Then it went like this:

 rsync:

 readlink_stat(/mnt/target/media/hdb1/system-imager/image/usr/share/icons/Humanity/mimes/16/application-vnd.ms-powerpoint.svg)
 failed: Input/output error (5)
 rsync: recv_generator: failed to stat

 /mnt/target/media/hdb1/system-imager/image/usr/share/icons/Humanity/mimes/16/application-vnd.ms-powerpoint.svg:
 Input/output error (5)
 rsync: symlink

 /mnt/target/media/hdb1/system-imager/image/usr/share/icons/Humanity/mimes/48/application-x-tar.svg
 - tar.svg failed: Input/output error (5)

 I checked the drive for hardware errors using smartctl, and it status
 seemed
 good:

 root@system-imager:~# smartctl -a /dev/sda
 smartctl 5.40 2010-07-12 r3124 [i686-pc-linux-gnu] (local build)
 Copyright (C) 2002-10 by Bruce Allen, http://smartmontools.sourceforge.net

 === START OF INFORMATION SECTION ===
 Device Model: OCZ-PETROL
 Serial Number:OCZ-25G7LV2577Z5OGG8
 Firmware Version: 3.12
 User Capacity:128,035,676,160 bytes
 Device is:Not in smartctl database [for details use: -P showall]
 ATA Version is:   8
 ATA Standard is:  Exact ATA specification draft version not indicated
 Local Time is:Wed Jan  2 05:47:24 1980 GMT
 SMART support is: Available - device has SMART capability.
 SMART support is: Enabled

 === START OF READ SMART DATA SECTION ===
 SMART overall-health self-assessment test result: PASSED

 General SMART Values:
 Offline data collection status:  (0x00) Offline data collection activity
was never started.
Auto Offline Data Collection:
 Disabled.
 Self-test execution status:  ( 249) Self-test routine in progress...
90% of test remaining.
 Total time to complete Offline
 data collection: (   0) seconds.
 Offline data collection
 capabilities:(0x1d) SMART execute Offline immediate.
No Auto Offline data collection
 support.
Abort Offline collection upon new
command.
Offline surface scan supported.
Self-test supported.
No Conveyance Self-test supported.
No Selective Self-test supported.
 SMART capabilities:(0x0003) Saves SMART data before entering
power-saving mode.
Supports SMART auto save timer.
 Error logging capability:(0x00) Error logging supported.
General Purpose Logging supported.
 Short self-test routine
 recommended polling time:(   0) minutes.
 Extended self-test routine
 recommended polling time:(   0) minutes.

 SMART Attributes Data Structure revision number: 18
 Vendor Specific SMART Attributes with Thresholds:
 ID# ATTRIBUTE_NAME  FLAG VALUE WORST THRESH TYPE  UPDATED
 WHEN_FAILED RAW_VALUE
   1 Raw_Read_Error_Rate 0x   006   000   000Old_age   Offline -
 6
   3 Spin_Up_Time0x   100   100   000Old_age   Offline -
 0
   4 Start_Stop_Count0x   100   100   000Old_age   Offline -
 0
   5 Reallocated_Sector_Ct   0x   100   100   000Old_age   Offline -
 0
   9 

Re: [Soekris] net6501, Linux, SSD/kernel/hardware failure?

2012-05-29 Thread Chris Cappuccio
Chris Wilson [chris-soek...@aptivate.org] wrote:
 
 But after a power off (not just a hard reset) the drive is fine again!
 
 Some people are seeing issues with Debian kernels (like this one) and 
 multiple 
 drives appearing to fail at the same time, but working fine after a reboot: 
 http://bugs.debian.org/cgi-bin/bugreport.cgi?bug=625922
 
 So I suspect there's nothing wrong with the drive; it may be a firmware bug, 
 but I was unable to apply firmware fixes using OCZ's updater for Linux. Has 
 anyone seen anything like this? Anyone got a sense for whether it could be a 
 hardware bug with the AHCI controller or BIOS on the net6501?
 

The drive wasn't responding. It's likely to be the drive itself, not some 
failure on the controller or magic in the wire. SSDs are not the ultra-reliable 
machines they're made out to be, in my experience. The firmware probably 
crashed. And if that's what happened, it'll happen again under certain 
conditions -- that is until you get an update that breaks the firmware in some 
new and bizarre way.
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