Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-08-19 Thread Ed Palmer
Is a heatpipe really appropriate for this application?  The heatpipe 
expects that the heat source wants to burn up and so there's lots of 
heat available to vaporize the liquid in the pipe.  It's not clear to me 
whether that situation exists with these Rb standards.  My tests with an 
FE-5680A showed a maximum temperature of about 62C without a heatsink.  
That's far lower than a CPU or GPU.  Some of them run at that 
temperature *with* the heatpipe.


I think that a heatsink/fan (maybe from a video card) equipped with a 
PWM controller might be a better fit.  Many of those combinations have a 
ducted fan to provide better control of the airflow.  That would reduce 
the effects of drafts and convection. One nuisance with using a video 
card heatsink is that the back side typically has a raised area that 
contacts the GPU.  For this application you'd have to have a flat back 
over the entire heatsink.


Ed

On 8/18/2014 6:58 PM, Angus wrote:

On Fri, 04 Jul 2014 02:35:41 +0100, you wrote:


Hi Bert,

I am thinking about testing a heat pipe on a fan cooled setup I use.
The first temp controlled chassis I did used a peltier and works very
well, but was a lot more work to do and is much more power hungry.

The main problem I find is not the temp controller itself, but rather
the change in the temperature across the chassis as the ambient
changes. However good the temp controller is, it only controls a
single point, but other points further away from the sensing
thermistor can vary a lot.
I noticed you posted a picture of a heat pipe cooler a couple of weeks
ago - did you happen to compare the temperature across the unit with
direct fan cooling and the heat pipe cooler, or with different heat
pipes?

Angus.


I finally got around to playing with a couple of laptop heat pipes,
fixed to a 25x50x75mm block of aluminium which is fixed to the 12mm
thick baseplate.
On a quick test of it, a sensor near the end of the baseplate showed
1.5-2x greater variation with temperature compared with just having a
fan blow directly onto the baseplate.
The oscillator also had to be allowed to run a few degrees C hotter
for the heatpipe coolers to work to the same max ambient temp.

One cooler had two heatpipes with about 12cm between the aluminium
block and the heatsink fins (cast in this case) The other had a
single, wider heat pipe with about 5cm between the block and the
heatsink (this time with a lot more fine fins)

The second cooler was rather more efficient, allowing a extra degreee
of cooling at the top end, but more problematic was that it entered
'bang-bang' mode with the analogue temperature controller even sooner,
and the temperature fluctuations there were greater. Both were rather
worse than with the fan just blowing onto the baseplate.

Using a PWM fan controller would help a good bit, but getting more
creative with a microcontroller would be better. That way you can give
the fan a minimum of a small kick every so often, and vary the
repetition rate as well as the duty cycle as more cooling is needed.
With feedback from the fan and even air temperature monitoring, you
could get a good idea of exactly how much cooling was being applied.

Another problem is that the overall temp control range is lower with
the coolers - barely 8-9 DegC compared with 12+ DegC with the fan
blowing directly on the baseplate. That's mainly the result of the
poorer cooling at the top end of the range.

The Rb osc fitted during this test was a SA.22c which takes a good bit
less power than a 5680A, and the fan blowing onto the baseplate was
normally a 60mm one fitted about 50mm away from it. The baseplate was
horizontal with the fan blowing onto it from below.

Maybe fitting a heatsink directly onto the base would help further
with the maximum temp, but it would increase the convection cooling at
the minimum temp, reducing the overall benefit. It could also be more
susceptible to drafts, and would make the fan control much more
delicate.

Anyway, that's the results I got with my setup. Other setups and more
fine tuning could change things a good bit, but I just wanted to get
an idea of how the two cooling methods compared on the same setup.

Angus



On Sat, 28 Jun 2014 12:37:37 -0400 (EDT), you wrote:


Will someone beside us use heat pipe. Would love to have an impendent
input. What does it take to get a test going. Scott has done a lot of work, how
about some one else step up to the plate. There are a lot of time nuts out
there  with the 5680A,many for the first time will have a very good
reference and some  of our experts with proper equipment can make a big 
difference.
Bert Kehren


In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight Time,
newell+timen...@n5tnl.com writes:

At 04:32  AM 6/28/2014, wb6bnq wrote:


monitoring process ?  In other  words have you traced out the
connections to see what is driving the  pin you think is the temperature

input ?

No. I've only traced back from  the ADC input to the voltage divider.


[time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-08-19 Thread EWKehren
There is no question that direct fan control in combination with a heat  
sink is the best solution and we use it on FRK and M 100 with proper thermal  
insulation we get 0.01 C on the back plate and better than 0.1 C on the 
front.  For us the FE 5680 A is not in that class so we looked for a solution 
that gives  us 0.1 C. 
The shape of the FE 5680 does not lend itself easily for fan cooling if you 
 want to mount it in a chassis horizontally, I did using two L shaped 
plates with  a back plate heat sink and fan. How ever few have access to metal 
work and it  gets quickly expensive. A picture is attached. I did extensive 
test with heat  pipes first with a power resistor on a Alu plate followed by 
tests with a FRS,  FE 5650 and FE 5680. You have to take in to consideration 
the function of the  heat pipe in other words set the temperature of the 
base plate above the boiling  point of the liquid. In my case 46 C was a good 
tradeoff between fan speed and  operating range of the fan. To much heat pipe 
can also be a problem. No question  a uprocessor controlled temperature 
control would be better, but till now  typical time nuts, all talk while we 
have working analog circuits and  boards.
If worried about temperature change across the unit it can not be totally  
be eliminated but if important enclose the unit totally in foam. Easy when 
you  use a heat pipe. I use a an 1/8 Alu base plate between the Rb and the 
heat pipe  so I can also tap threads in to it to hold the heat pipe and I did 
away with the  bottom plate of the FE 5680. Many options.
Bert Kehren
 
 
In a message dated 8/19/2014 3:02:49 A.M. Eastern Daylight Time,  
ed_pal...@sasktel.net writes:

Is a  heatpipe really appropriate for this application?  The heatpipe  
expects that the heat source wants to burn up and so there's lots of  
heat available to vaporize the liquid in the pipe.  It's not clear to  me 
whether that situation exists with these Rb standards.  My tests  with an 
FE-5680A showed a maximum temperature of about 62C without a  heatsink.  
That's far lower than a CPU or GPU.  Some of them run  at that 
temperature *with* the heatpipe.

I think that a  heatsink/fan (maybe from a video card) equipped with a 
PWM controller  might be a better fit.  Many of those combinations have a 
ducted fan  to provide better control of the airflow.  That would reduce 
the  effects of drafts and convection. One nuisance with using a video 
card  heatsink is that the back side typically has a raised area that 
contacts  the GPU.  For this application you'd have to have a flat back 
over  the entire heatsink.

Ed

On 8/18/2014 6:58 PM, Angus  wrote:
 On Fri, 04 Jul 2014 02:35:41 +0100, you  wrote:

 Hi Bert,

 I am thinking  about testing a heat pipe on a fan cooled setup I use.
 The first  temp controlled chassis I did used a peltier and works very
 well,  but was a lot more work to do and is much more power  hungry.

 The main problem I find is not the temp  controller itself, but rather
 the change in the temperature across  the chassis as the ambient
 changes. However good the temp  controller is, it only controls a
 single point, but other points  further away from the sensing
 thermistor can vary a  lot.
 I noticed you posted a picture of a heat pipe cooler a couple  of weeks
 ago - did you happen to compare the temperature across  the unit with
 direct fan cooling and the heat pipe cooler, or with  different heat
 pipes?

  Angus.

 I finally got around to playing with a couple of  laptop heat pipes,
 fixed to a 25x50x75mm block of aluminium which is  fixed to the 12mm
 thick baseplate.
 On a quick test of it, a  sensor near the end of the baseplate showed
 1.5-2x greater variation  with temperature compared with just having a
 fan blow directly onto  the baseplate.
 The oscillator also had to be allowed to run a few  degrees C hotter
 for the heatpipe coolers to work to the same max  ambient temp.

 One cooler had two heatpipes with about 12cm  between the aluminium
 block and the heatsink fins (cast in this case)  The other had a
 single, wider heat pipe with about 5cm between the  block and the
 heatsink (this time with a lot more fine  fins)

 The second cooler was rather more efficient, allowing a  extra degreee
 of cooling at the top end, but more problematic was that  it entered
 'bang-bang' mode with the analogue temperature controller  even sooner,
 and the temperature fluctuations there were greater. Both  were rather
 worse than with the fan just blowing onto the  baseplate.

 Using a PWM fan controller would help a good bit,  but getting more
 creative with a microcontroller would be better. That  way you can give
 the fan a minimum of a small kick every so often, and  vary the
 repetition rate as well as the duty cycle as more cooling is  needed.
 With feedback from the fan and even air temperature  monitoring, you
 could get a good idea of exactly how much cooling was  being applied.

 Another problem is that the 

Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-08-18 Thread Angus
On Fri, 04 Jul 2014 02:35:41 +0100, you wrote:


Hi Bert,

I am thinking about testing a heat pipe on a fan cooled setup I use.
The first temp controlled chassis I did used a peltier and works very
well, but was a lot more work to do and is much more power hungry. 

The main problem I find is not the temp controller itself, but rather
the change in the temperature across the chassis as the ambient
changes. However good the temp controller is, it only controls a
single point, but other points further away from the sensing
thermistor can vary a lot. 
I noticed you posted a picture of a heat pipe cooler a couple of weeks
ago - did you happen to compare the temperature across the unit with
direct fan cooling and the heat pipe cooler, or with different heat
pipes?

Angus.


I finally got around to playing with a couple of laptop heat pipes,
fixed to a 25x50x75mm block of aluminium which is fixed to the 12mm
thick baseplate. 
On a quick test of it, a sensor near the end of the baseplate showed
1.5-2x greater variation with temperature compared with just having a
fan blow directly onto the baseplate. 
The oscillator also had to be allowed to run a few degrees C hotter
for the heatpipe coolers to work to the same max ambient temp.

One cooler had two heatpipes with about 12cm between the aluminium
block and the heatsink fins (cast in this case) The other had a
single, wider heat pipe with about 5cm between the block and the
heatsink (this time with a lot more fine fins) 

The second cooler was rather more efficient, allowing a extra degreee
of cooling at the top end, but more problematic was that it entered
'bang-bang' mode with the analogue temperature controller even sooner,
and the temperature fluctuations there were greater. Both were rather
worse than with the fan just blowing onto the baseplate.

Using a PWM fan controller would help a good bit, but getting more
creative with a microcontroller would be better. That way you can give
the fan a minimum of a small kick every so often, and vary the
repetition rate as well as the duty cycle as more cooling is needed.
With feedback from the fan and even air temperature monitoring, you
could get a good idea of exactly how much cooling was being applied.

Another problem is that the overall temp control range is lower with
the coolers - barely 8-9 DegC compared with 12+ DegC with the fan
blowing directly on the baseplate. That's mainly the result of the
poorer cooling at the top end of the range.

The Rb osc fitted during this test was a SA.22c which takes a good bit
less power than a 5680A, and the fan blowing onto the baseplate was
normally a 60mm one fitted about 50mm away from it. The baseplate was
horizontal with the fan blowing onto it from below.

Maybe fitting a heatsink directly onto the base would help further
with the maximum temp, but it would increase the convection cooling at
the minimum temp, reducing the overall benefit. It could also be more
susceptible to drafts, and would make the fan control much more
delicate.

Anyway, that's the results I got with my setup. Other setups and more
fine tuning could change things a good bit, but I just wanted to get
an idea of how the two cooling methods compared on the same setup.

Angus



On Sat, 28 Jun 2014 12:37:37 -0400 (EDT), you wrote:

Will someone beside us use heat pipe. Would love to have an impendent  
input. What does it take to get a test going. Scott has done a lot of work, 
how  
about some one else step up to the plate. There are a lot of time nuts out 
there  with the 5680A,many for the first time will have a very good 
reference and some  of our experts with proper equipment can make a big 
difference.
Bert Kehren
 
 
In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight Time,  
newell+timen...@n5tnl.com writes:

At 04:32  AM 6/28/2014, wb6bnq wrote:

monitoring process ?  In other  words have you traced out the 
connections to see what is driving the  pin you think is the temperature 
input ?

No. I've only traced back from  the ADC input to the voltage divider.


The next big question is  have you monitored the frequency and its 
stability, externally, to  observe what effects are taking place when 
you disable this input to  the A/D ?

I have not.


That sounds complicated and messy  but may be easier than it 
appears.  An appropriate container  would be:

It does sound messy. I don't think I'm willing to dunk one of  my units.
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-07-04 Thread EWKehren
Good Morning Angus
Let me start out by saying the FE5680A project was intended for time nuts  
and the unit will not be part of our bench, so the work on it is limited. As 
far  as Rb's are concerned our focus is on FRK and HP5065. Looking back I 
would most  likely not suggested it, had I known how much time it took up. 
How ever it also  made us take an other look at Rb control, switching from 
analog to digital and  resulted in looking at the FE 405 B. So it is worth it.
Using heat pipe for the FE 5680 was the outcome of many test with heat  
sinks and other heat pipes. The big advantage of the heat pipe is the ease of  
removing the heat but it also has its limitation. Its biggest limitation is 
the  fact that it works on the principle of converting a liquid to a vapor a 
process  that takes a lot of heat. so you can not expect it to bring the 
temperature down  to 20 degrees. And to much heat pipe is not good either. In 
the one you see in  the picture I may have to deactivate one of the pipes. 
The ALU p;ate is 3/16  and the LM335 is on the back. I took out the bottom 
plate of the 5680 and  between the two mounting holes of the ALU spine is 
plenty of room to install a  SMD version of the 335. Temperature is 40C but not 
that critical but range is  limited by the function of a heat pipe.
You may want to experiment and if you are going to do some serious work  
contact me off list, not secrets, but the pictures can not be attached on this 
 list because of file size limitation.
When I first got the 5680 I did a crude temperature control using a fan a  
heat sink from an ATT Rb a LM335 along with a bang bang op amp circuit. I  
previously published picture and schematic. Temperature stability was better  
than 0.1 C. We have done extensive work on controlling the back plate  
temperature of a FRK and now get 0.01 C. We learned a lot and I like to share 
it 
 since it will also apply to the heat pipe. The biggest problem is the fan. 
We do  not have speed control but vary the speed by changing the fan 
voltage. We use a  linear controller also previously published but have to be 
concerned about fan  starting voltage. We want to be able to hold constant 
temperature over a 10C  ambient change. Found that 12 V fan is best and at the 
same time looked for low  noise. Learned also that more heat from the back 
plane helped with the operating  range. Now all voltage regulators and the fan 
power transistor are along with  heat sinks are mounted on the back plate. 
Side benefit is more stable voltage  out of the regulators.
This would be an ideal project for time nuts, since the results will apply  
to other Rb's not only the 5680 and benefit the community. I will stay out 
of  the discussion since we have our hands full.
Bert Kehren
 
 
In a message dated 7/3/2014 9:37:27 P.M. Eastern Daylight Time,  
not.ag...@btinternet.com writes:


Hi  Bert,

I am thinking about testing a heat pipe on a fan cooled setup I  use.
The first temp controlled chassis I did used a peltier and works  very
well, but was a lot more work to do and is much more power hungry.  

The main problem I find is not the temp controller itself, but  rather
the change in the temperature across the chassis as the  ambient
changes. However good the temp controller is, it only controls  a
single point, but other points further away from the  sensing
thermistor can vary a lot. 
I noticed you posted a picture of a  heat pipe cooler a couple of weeks
ago - did you happen to compare the  temperature across the unit with
direct fan cooling and the heat pipe  cooler, or with different heat
pipes?

Angus.



On Sat,  28 Jun 2014 12:37:37 -0400 (EDT), you wrote:

Will someone beside us  use heat pipe. Would love to have an impendent  
input. What does  it take to get a test going. Scott has done a lot of 
work, how   
about some one else step up to the plate. There are a lot of time nuts  
out 
there  with the 5680A,many for the first time will have a  very good 
reference and some  of our experts with proper  equipment can make a big 
difference.
Bert Kehren
 
  
In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight  Time,  
newell+timen...@n5tnl.com writes:

At  04:32  AM 6/28/2014, wb6bnq wrote:

monitoring process  ?  In other  words have you traced out the 
connections  to see what is driving the  pin you think is the temperature 
 
input ?

No. I've only traced back from  the ADC  input to the voltage divider.


The next big question  is  have you monitored the frequency and its 
stability,  externally, to  observe what effects are taking place when  
you disable this input to  the A/D ?

I have  not.


That sounds complicated and messy  but  may be easier than it 
appears.  An appropriate  container  would be:

It does sound messy. I don't think  I'm willing to dunk one of  my  units.
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-07-04 Thread Bob Camp
Hi

There is a bunch of stuff on the Wentzel site about their double wall mini-test 
chambers. It’s probably the best approach to the gradient issue. You still have 
a gradient around the inner chamber / box, but it’s consistent. You eliminate 
the coupling of the gradient to the ambient temperature. 

The downside is the higher thermal resistance of the structure. That may force 
you right back to thermo electric cooling. I’d try a conventional heat pipe 
designed for high power desktop CPU cooling first. The things are cheap, come 
with way more fan than you need and the plate that mates to the CPU is about 
the right size for this application. 

Bob


On Jul 3, 2014, at 9:35 PM, Angus not.ag...@btinternet.com wrote:

 
 Hi Bert,
 
 I am thinking about testing a heat pipe on a fan cooled setup I use.
 The first temp controlled chassis I did used a peltier and works very
 well, but was a lot more work to do and is much more power hungry. 
 
 The main problem I find is not the temp controller itself, but rather
 the change in the temperature across the chassis as the ambient
 changes. However good the temp controller is, it only controls a
 single point, but other points further away from the sensing
 thermistor can vary a lot. 
 I noticed you posted a picture of a heat pipe cooler a couple of weeks
 ago - did you happen to compare the temperature across the unit with
 direct fan cooling and the heat pipe cooler, or with different heat
 pipes?
 
 Angus.
 
 
 
 On Sat, 28 Jun 2014 12:37:37 -0400 (EDT), you wrote:
 
 Will someone beside us use heat pipe. Would love to have an impendent  
 input. What does it take to get a test going. Scott has done a lot of work, 
 how  
 about some one else step up to the plate. There are a lot of time nuts out 
 there  with the 5680A,many for the first time will have a very good 
 reference and some  of our experts with proper equipment can make a big 
 difference.
 Bert Kehren
 
 
 In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight Time,  
 newell+timen...@n5tnl.com writes:
 
 At 04:32  AM 6/28/2014, wb6bnq wrote:
 
 monitoring process ?  In other  words have you traced out the 
 connections to see what is driving the  pin you think is the temperature 
 input ?
 
 No. I've only traced back from  the ADC input to the voltage divider.
 
 
 The next big question is  have you monitored the frequency and its 
 stability, externally, to  observe what effects are taking place when 
 you disable this input to  the A/D ?
 
 I have not.
 
 
 That sounds complicated and messy  but may be easier than it 
 appears.  An appropriate container  would be:
 
 It does sound messy. I don't think I'm willing to dunk one of  my units.
 ___
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 To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-07-04 Thread Scott Newell

At 07:23 AM 7/4/2014, Bob Camp wrote:

There is a bunch of stuff on the Wentzel site about their double 
wall mini-test chambers. It's probably the best approach to the 
gradient issue. You still have a gradient around the inner chamber / 
box, but it's consistent. You eliminate the coupling of the gradient 
to the ambient temperature.


I dug around a bit and found this:
http://www.wenzel.com/wp-content/uploads/Sub-pico-Multiplier.pdf

Relevant?

--
newell  N5TNL 


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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-07-04 Thread Bob Camp
Hi

Yes, that’s one of the papers that shows their little chamber. I believe it’s 
mentioned in a couple of other places. Die cast boxes work pretty well for the 
enclosures. If you want to zero the gradient in the inner enclosure, put a 
small fan in there. That adds it’s own issues so it’s probably not really 
something you want to do. 

Bob

On Jul 4, 2014, at 12:46 PM, Scott Newell newell+timen...@n5tnl.com wrote:

 At 07:23 AM 7/4/2014, Bob Camp wrote:
 
 There is a bunch of stuff on the Wentzel site about their double wall 
 mini-test chambers. It's probably the best approach to the gradient issue. 
 You still have a gradient around the inner chamber / box, but it's 
 consistent. You eliminate the coupling of the gradient to the ambient 
 temperature.
 
 I dug around a bit and found this:
 http://www.wenzel.com/wp-content/uploads/Sub-pico-Multiplier.pdf
 
 Relevant?
 
 -- 
 newell  N5TNL 
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-07-03 Thread Angus

Hi Bert,

I am thinking about testing a heat pipe on a fan cooled setup I use.
The first temp controlled chassis I did used a peltier and works very
well, but was a lot more work to do and is much more power hungry. 

The main problem I find is not the temp controller itself, but rather
the change in the temperature across the chassis as the ambient
changes. However good the temp controller is, it only controls a
single point, but other points further away from the sensing
thermistor can vary a lot. 
I noticed you posted a picture of a heat pipe cooler a couple of weeks
ago - did you happen to compare the temperature across the unit with
direct fan cooling and the heat pipe cooler, or with different heat
pipes?

Angus.



On Sat, 28 Jun 2014 12:37:37 -0400 (EDT), you wrote:

Will someone beside us use heat pipe. Would love to have an impendent  
input. What does it take to get a test going. Scott has done a lot of work, 
how  
about some one else step up to the plate. There are a lot of time nuts out 
there  with the 5680A,many for the first time will have a very good 
reference and some  of our experts with proper equipment can make a big 
difference.
Bert Kehren
 
 
In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight Time,  
newell+timen...@n5tnl.com writes:

At 04:32  AM 6/28/2014, wb6bnq wrote:

monitoring process ?  In other  words have you traced out the 
connections to see what is driving the  pin you think is the temperature 
input ?

No. I've only traced back from  the ADC input to the voltage divider.


The next big question is  have you monitored the frequency and its 
stability, externally, to  observe what effects are taking place when 
you disable this input to  the A/D ?

I have not.


That sounds complicated and messy  but may be easier than it 
appears.  An appropriate container  would be:

It does sound messy. I don't think I'm willing to dunk one of  my units.
___
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and follow the instructions there.


Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-07-03 Thread Alexander Pummer
keep the heat sensing very close to the heating to avoid thermal control 
oscillation ! a thermal time constant is large and no to easy to deal 
with it

73
Alex

On 7/3/2014 6:35 PM, Angus wrote:

Hi Bert,

I am thinking about testing a heat pipe on a fan cooled setup I use.
The first temp controlled chassis I did used a peltier and works very
well, but was a lot more work to do and is much more power hungry.

The main problem I find is not the temp controller itself, but rather
the change in the temperature across the chassis as the ambient
changes. However good the temp controller is, it only controls a
single point, but other points further away from the sensing
thermistor can vary a lot.
I noticed you posted a picture of a heat pipe cooler a couple of weeks
ago - did you happen to compare the temperature across the unit with
direct fan cooling and the heat pipe cooler, or with different heat
pipes?

Angus.



On Sat, 28 Jun 2014 12:37:37 -0400 (EDT), you wrote:


Will someone beside us use heat pipe. Would love to have an impendent
input. What does it take to get a test going. Scott has done a lot of work, how
about some one else step up to the plate. There are a lot of time nuts out
there  with the 5680A,many for the first time will have a very good
reference and some  of our experts with proper equipment can make a big 
difference.
Bert Kehren


In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight Time,
newell+timen...@n5tnl.com writes:

At 04:32  AM 6/28/2014, wb6bnq wrote:


monitoring process ?  In other  words have you traced out the
connections to see what is driving the  pin you think is the temperature

input ?

No. I've only traced back from  the ADC input to the voltage divider.



The next big question is  have you monitored the frequency and its
stability, externally, to  observe what effects are taking place when
you disable this input to  the A/D ?

I have not.



That sounds complicated and messy  but may be easier than it
appears.  An appropriate container  would be:

It does sound messy. I don't think I'm willing to dunk one of  my units.

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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-29 Thread Chris Albertson
Scott,

Could I ask you to post that C crap someplace?  Would save me and
others some time.
This temperature thing is complex enough that I'd like to try some experiments.

I want to run an FE5680 in an unheated attic where the temperature
swings 40F and then plot some data.

On Fri, Jun 27, 2014 at 8:40 PM, Scott Newell newell+timen...@n5tnl.com wrote:


 What software are you using to communicate with the FE5680.  I'd like


 Just some C crap I tossed together. It's currently running under Cygwin.


 to try doe experiments.   1) see if we can take advantage some how of
 the existence of the temp sensor and 2) possibly use the analog input
 (a faked temp sensor) to control the FE5680.


 Servo controlling a fan based on the temp signal or VCXO sounds fun. I'm not
 sure you'd be happy with the fake temp signal--the unit is probably using a
 custom lookup table to correct the frequency vs temp.


-- 

Chris Albertson
Redondo Beach, California
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-29 Thread Scott Newell

At 11:01 AM 6/29/2014, Chris Albertson wrote:

Scott,

Could I ask you to post that C crap someplace?  Would save me and
others some time.


It was posted back in 2012:
http://n5tnl.com/time/fe-5680a/control/fe5680_logger.c

Beware that the comments may be inaccurate. We now know more about 
the commands than we did then. There's also a win32 .exe or two in 
that directory.



I'll post something newer. This version spits out the time, the 4 ADC 
values, the two internal DDS tuning words, the diff, and the user 
tuning word, such as:

11.141  2163216321774  1140963061 1140662413 0 214

Maybe you can use it as a starting point for your tests:
http://n5tnl.com/time/fe-5680a/control/fe5680_logger_4.c


I wonder if commands 0x57 and 0x59 might be the tempco lookup table. 
I've made a rough graph of the transfer function, but it's not good 
enough to compare. Really need a slow 0-2.5 VDC ramp generator.



--
newell  N5TNL 


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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread Magnus Danielson
Hi,

I fail to see what the benefit is of removing this unless a better temp 
compensation scheme is used. It is not likely to interfer with the external 
loop as it reduces the midterm noise that is systematic. It does add some 
higher rate noise but that is quantization errors of the systematics it 
reduces. I like to see measurement that support the claim and I am skeptic. As 
I see it you give the external loop more systematic noise to dampen and the 
tighter loop you make the more you will expose.

Cheers, 
Magnus

div Originalmeddelande /divdivFrån: Scott Newell 
newell+timen...@n5tnl.com /divdivDatum:28-06-2014  03:50  (GMT+01:00) 
/divdivTill: time-nuts@febo.com /divdivRubrik: [time-nuts] DIY FE-5680A 
lobotomy (disable temp compensation) /divdiv
/divBert asked me to send an update on the FE-5680 tempco mod progress.

It appears that the FE-5680A temperature signal (or maybe it's really 
a current sense signal?) can be disabled by removing a single 10k 
0805 surface mount resistor.

Using Elio Corbolante's terrific high-res scans, I've noted the 
resistor location: http://www.n5tnl.com/time/fe-5680a/lobotomy.png

Why would you want to disable temperature compensation? As we've 
seen, the unit's firmware will adjust the DDS frequency as the 
temperature signal changes. If you're using the '5680 inside a 
control loop, it's likely to conflict. By removing the resistor, that 
channel of the 12 bit ADC will be tied to ground through an existing 
2.21k resistor. The unit will see a constant 0 counts from the ADC 
and assume it's really cold.

I modified one unit and monitored it for a few hours over a range of 
temps, running it nice and hot with no heatsink, then blasting it 
with a fan and placing it on an ice-cold heatsink. I observed no 
change in the DDS tuning words.

It's a really easy mod--remove four screws, set aside the insulator 
sheet, and apply your hot leucotome/soldering iron.


I've also found a simple mod to replace the temperature signal with 
the output of the unused trimpot. This allows you to simulate any 
temperature you want. If there's any interest, I'll set up a test and 
monitor the DDS tuning words as the unit's firmware tries to adjust 
to the fake temp signal.


-- 
newell  N5TNL

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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread EWKehren
 
Because the 96K attachment needs moderator approval I am sending it again  
without attachment. It is the one I posted before and shows clearly the  
frequency jumps. So here is the rest of it.
Magnus
Sorry but I disagree with your statement. First and foremost we have to  
accept that these devices are not intended for time nuts (metrology). Already 
my  first 1985 FRK monitors the cell current and adjusts the C field  
accordingly. The HP 5065 does not since it is not intended for the same market, 
 
it relies on its temperature control of the total A12 assembly. A closer look 
at  FE specs you will notice the following statement  including frequency 
over  or undershoot at any fast or slow temperature slew rate. How do you 
think they  do it. In the case of units that have a DDS in the control loop 
they do it with  the DDS. How else do you explain the attached plot. Again my 
apologies for not  remembering who posted it. I noticed the jumps and 
mentioned them when I first  took a look at the 5680 I did use temperature 
control in a crude way using what  I call the Bang Bang fan control on an ATT 
FRS 
heatsink. My YSI did not register  any changes but the 5680 noticed and was 
visible using my Tracor 527 E.
The 5680 is not a unit that we will use it turned in to a distraction but  
we did the controller for time nuts. Our focus when it comes to temperature  
control is on the FRK that is why Juerg who focused on the 5680 only uses a 
heat  sink. Working out of a basement that is next to a garage data in the 
winter  looks a lot more stable than now. We monitor the tuning word which 
has a  resolution of 6.8 E-13 and when you see no change over long time 
periods in  January and changes now exceeding E-12 now to start asking why. The 
differences  are garage door is open more often and the sun shines part of 
the time directly  in to his basement lab.
When the loop is in the long time constant mode to take advantage of the  
GPS accuracy resolution which increases with time,  jumps by the 5680  DDS 
are no help. It all depends what ultimate accuracy time nuts want out of the  
5680. A good fan control along with a fixed setting the temperature ADC 
input  used for frequency control will yield best results. Work by time nuts  
will help we are not going to do it.
The reason is we are totally tied up with work on using the FE 405 B. I  
stumbled by accident on to it and bought some for testing. Initial tests show  
for me unbelievable performance specially when it comes to ADEV. It is 
perfect  for GPSDO applications since it is all digital control with a step 
resolution of  6 e-15. How ever it is also not all perfect since I did detected 
jumps that I  could not explain. Since our testing capabilities are limited 
I did make Tom  aware of the unit and he has now caught the bug.  
http://leapsecond.com/pages/fe405/  . We  think we have traced the problem to 
again 
frequency control using oven current  have disabled it and hope to have better 
data to prove that the 3 E-12 jumps are  due to the current monitor. Stay 
tuned. Hope it does not change the ADEV. Not  many of you have OCXO's with 
that low ADEV.
We are also using the controller for this device and results look very  
promising.
That is why we call it the Universal Controller. In the future it will  
control many other devices.
But for now please those of you that have the equpment and the expertize  
focus on the  FE 5680 A to make it a viable low cost house reference for a  
large # of time nuts.
Bert Kehren

 
 
In a message dated 6/28/2014 3:21:48 A.M. Eastern Daylight Time,  
mag...@rubidium.dyndns.org writes:

Hi,

I  fail to see what the benefit is of removing this unless a better temp  
compensation scheme is used. It is not likely to interfer with the external  
loop as it reduces the midterm noise that is systematic. It does add some  
higher rate noise but that is quantization errors of the systematics it  
reduces. I like to see measurement that support the claim and I am skeptic. As  
I see it you give the external loop more systematic noise to dampen and the  
tighter loop you make the more you will  expose.

Cheers, 
Magnus

div  Originalmeddelande /divdivFrån: Scott Newell  
newell+timen...@n5tnl.com  /divdivDatum:28-06-2014  03:50  (GMT+01:00)  
/divdivTill: time-nuts@febo.com /divdivRubrik:  [time-nuts] DIY 
FE-5680A lobotomy (disable temp compensation)  /divdiv
/divBert asked me to send an update on the  FE-5680 tempco mod progress.

It appears that the FE-5680A temperature  signal (or maybe it's really 
a current sense signal?) can be disabled by  removing a single 10k 
0805 surface mount resistor.

Using Elio  Corbolante's terrific high-res scans, I've noted the 
resistor location:  http://www.n5tnl.com/time/fe-5680a/lobotomy.png

Why would you want to  disable temperature compensation? As we've 
seen, the unit's firmware will  adjust the DDS frequency as the 
temperature signal changes. If you're  using

Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread wb6bnq

Hi Scott,

I reviewed the material at the N5TNL site and it leaves me wondering.  
There are at least three different and separate temperature controlling 
areas inside the FEI-5680.  One of which has cannot be messed with due 
to the fact that it is inherent in its design.  That would be the 
posistor (i.e., a PTC resistor) that is attached to the 60 MHz crystal 
that acts as a general heater.


The other two locations are on the physics package itself.  One for the 
lamp area and the other is for the cavity chamber.  SO.


The lamp area, I surmise is rather simple as it does not require tight 
temperature control like the cavity chamber area would need.  The lamp 
area just needs a temperature to change and maintain the Rb into a gas form.


The cavity chamber area is way more sensitive to temperature as it 
affects the pressure, frequency and stability of the Rb in the cavity.  
I suspect that the control mechanism for this area to be more complicated.


The block diagram, while pretty general in nature, does show that the 
system (i.e., internal computer) has an A/D  monitoring 4 inputs. Three 
of the A/D channels are observing system data and the fourth is 
temperature.  What it does not tell us is what temperature or system 
data it is monitoring.


SO... Here is the rub, the only temperature that is truly critical 
is the cavity temperature.  BUT, the system computer does not really 
control that temperature, except possibly monitor it, as indicated on 
the block diagram.


Thus the real question is, is that the temperature being referred to in 
the monitoring process ?  In other words have you traced out the 
connections to see what is driving the pin you think is the temperature 
input ?


   I would think that the temperature reading would have a steadily
   climbing curve from the application of power to some steady state
   (relative) value.  However, the curve that you selected as
   temperature seems to rise and become steady (relative) some period
   of time after application of power and seems associated with the
   unit going into a lock condition.  OR, so you indicate on some of
   your graphs.

The next big question is have you monitored the frequency and its 
stability, externally, to observe what effects are taking place when you 
disable this input to the A/D ?


I realize Bert is trying to take FEI to a tighter level, but I wonder if 
it would be better to add thermal mass to buffer external ambient 
changes rather than screw with the internal control mechanisms.  
Particularly seeing as how we have no knowledge of the what the internal 
firmware is doing.  By thermal mass I mean on all sides of the unit.  
The only way to really achieve that would be make a stirred oil bath 
container with the FEI suspended in the center of said bath.


That sounds complicated and messy but may be easier than it appears.  An 
appropriate container would be:


http://www.worldkitchen.com/en/snapware-food-storage/1098437.html

It is made out of polypropylene and can handle at least 130 degrees C 
and it holds just under two and half gallons of oil.  Light mineral oil 
runs around $15 a gallon, so two gallons would be the right amount 
leaving a little room at the top.  Wicking is a problem with wires and 
cables but using connectors attached to the lid solves that problem by 
breaking the wicking surface.  The final question is how much, if any, 
external oil cooling would be necessary.  That would have to be 
experimentally determined.  The mineral oil, by the way, has a higher 
flash point then the container and is electrically NON-conductive.


Food for thought,

BillWB6BNQ


Scott Newell wrote:


Bert asked me to send an update on the FE-5680 tempco mod progress.

It appears that the FE-5680A temperature signal (or maybe it's really 
a current sense signal?) can be disabled by removing a single 10k 0805 
surface mount resistor.


Using Elio Corbolante's terrific high-res scans, I've noted the 
resistor location: http://www.n5tnl.com/time/fe-5680a/lobotomy.png


Why would you want to disable temperature compensation? As we've seen, 
the unit's firmware will adjust the DDS frequency as the temperature 
signal changes. If you're using the '5680 inside a control loop, it's 
likely to conflict. By removing the resistor, that channel of the 12 
bit ADC will be tied to ground through an existing 2.21k resistor. The 
unit will see a constant 0 counts from the ADC and assume it's really 
cold.


I modified one unit and monitored it for a few hours over a range of 
temps, running it nice and hot with no heatsink, then blasting it with 
a fan and placing it on an ice-cold heatsink. I observed no change in 
the DDS tuning words.


It's a really easy mod--remove four screws, set aside the insulator 
sheet, and apply your hot leucotome/soldering iron.



I've also found a simple mod to replace the temperature signal with 
the output of the unused trimpot. This allows you to simulate any 

Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread Bob Camp
Hi

Most of these lightweight Rb’s do the same thing. They watch the oven current 
on one or the other section and try to guess the external temperature. Based on 
that guess they do a simple temperature correction on the unit. The older 
analog units feed a DC signal into the EFC. The newer digital units feed a 
signal into the DDS.

In both cases (analog and digital), the ADEV of the units can be improved by 
disabling this “feature”. That of course assumes you are at a constant (as in 
very constant) abient temperature. In the case of the analog part, it’s the 
noise on the heater current that gets you. In the case of the digital approach, 
it’s the tuning granularity of the DDS that messes things up (and possibly 
heater current noise as well). 

How constant is “very constant”? That depends on the Rb you have. A good bet is 
that your device runs better than 2 to 4 ppb over a 100C range without the 
compensation turned on. That gives you 20 to 40 ppt per degree C. To hit 1 ppt 
you would need to control the device to better than 0.05 C. If you simply want 
to hit the 0.1 ppb temperature spec, then you only need a two degree control. 
If you look at the temperature compensation data words (ddd steps), some Rb’s 
in a batch are much better than others, so there is no easy way to be sure of 
the results ahead of time. 

Bob
 
On Jun 28, 2014, at 3:21 AM, Magnus Danielson mag...@rubidium.dyndns.org 
wrote:

 Hi,
 
 I fail to see what the benefit is of removing this unless a better temp 
 compensation scheme is used. It is not likely to interfer with the external 
 loop as it reduces the midterm noise that is systematic. It does add some 
 higher rate noise but that is quantization errors of the systematics it 
 reduces. I like to see measurement that support the claim and I am skeptic. 
 As I see it you give the external loop more systematic noise to dampen and 
 the tighter loop you make the more you will expose.
 
 Cheers, 
 Magnus
 
 div Originalmeddelande /divdivFrån: Scott Newell 
 newell+timen...@n5tnl.com /divdivDatum:28-06-2014  03:50  (GMT+01:00) 
 /divdivTill: time-nuts@febo.com /divdivRubrik: [time-nuts] DIY 
 FE-5680A lobotomy (disable temp compensation) /divdiv
 /divBert asked me to send an update on the FE-5680 tempco mod progress.
 
 It appears that the FE-5680A temperature signal (or maybe it's really 
 a current sense signal?) can be disabled by removing a single 10k 
 0805 surface mount resistor.
 
 Using Elio Corbolante's terrific high-res scans, I've noted the 
 resistor location: http://www.n5tnl.com/time/fe-5680a/lobotomy.png
 
 Why would you want to disable temperature compensation? As we've 
 seen, the unit's firmware will adjust the DDS frequency as the 
 temperature signal changes. If you're using the '5680 inside a 
 control loop, it's likely to conflict. By removing the resistor, that 
 channel of the 12 bit ADC will be tied to ground through an existing 
 2.21k resistor. The unit will see a constant 0 counts from the ADC 
 and assume it's really cold.
 
 I modified one unit and monitored it for a few hours over a range of 
 temps, running it nice and hot with no heatsink, then blasting it 
 with a fan and placing it on an ice-cold heatsink. I observed no 
 change in the DDS tuning words.
 
 It's a really easy mod--remove four screws, set aside the insulator 
 sheet, and apply your hot leucotome/soldering iron.
 
 
 I've also found a simple mod to replace the temperature signal with 
 the output of the unused trimpot. This allows you to simulate any 
 temperature you want. If there's any interest, I'll set up a test and 
 monitor the DDS tuning words as the unit's firmware tries to adjust 
 to the fake temp signal.
 
 
 -- 
 newell  N5TNL
 
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread Brian Lloyd
On Sat, Jun 28, 2014 at 4:32 AM, wb6bnq wb6...@cox.net wrote:

 wicking surface.  The final question is how much, if any, external oil
 cooling would be necessary.  That would have to be experimentally
 determined.  The mineral oil, by the way, has a higher flash point then the
 container and is electrically NON-conductive.


But it does have a dielectric constant different from air. How much effect
would it have at microwave frequencies? Also, what would its effect be on
the optical path from the Rb lamp and through the Rb cell?

-- 
Brian Lloyd
Lloyd Aviation
706 Flightline Drive
Spring Branch, TX 78070
br...@lloyd.com
+1.916.877.5067
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread EWKehren
Thanks Bob for putting it in perspective, 0.05 C is very doable, looks like 
 it is also used in some OCXO's.
Bert Kehren
PS  on a related subject I just pulled PROCEEDINGS OF THE ANNUAL  SYMPOSIUM 
ON FREQUENCY CONLTROL ATLANTIC CITY in the late 70's did attend a few  
because of my involvement in GPS but then did not understand half of it and now 
 
want to check what I have learned since. Very interesting reading.
 
 
In a message dated 6/28/2014 9:36:32 A.M. Eastern Daylight Time,  
kb...@n1k.org writes:

Hi

Most of these lightweight Rb’s do the same thing. They  watch the oven 
current on one or the other section and try to guess the  external temperature. 
Based on that guess they do a simple temperature  correction on the unit. 
The older analog units feed a DC signal into the EFC.  The newer digital units 
feed a signal into the DDS.

In both cases  (analog and digital), the ADEV of the units can be improved 
by disabling this  “feature”. That of course assumes you are at a constant 
(as in very constant)  abient temperature. In the case of the analog part, it
’s the noise on the  heater current that gets you. In the case of the 
digital approach, it’s the  tuning granularity of the DDS that messes things up 
(and possibly heater  current noise as well). 

How constant is “very constant”? That depends  on the Rb you have. A good 
bet is that your device runs better than 2 to 4 ppb  over a 100C range 
without the compensation turned on. That gives you 20 to 40  ppt per degree C. 
To 
hit 1 ppt you would need to control the device to better  than 0.05 C. If 
you simply want to hit the 0.1 ppb temperature spec, then you  only need a 
two degree control. If you look at the temperature compensation  data words 
(ddd steps), some Rb’s in a batch are much better than others, so  there is no 
easy way to be sure of the results ahead of time.  

Bob

On Jun 28, 2014, at 3:21 AM, Magnus Danielson  mag...@rubidium.dyndns.org 
wrote:

 Hi,
 
 I  fail to see what the benefit is of removing this unless a better temp  
compensation scheme is used. It is not likely to interfer with the external 
 loop as it reduces the midterm noise that is systematic. It does add some  
higher rate noise but that is quantization errors of the systematics it  
reduces. I like to see measurement that support the claim and I am skeptic. As 
 I see it you give the external loop more systematic noise to dampen and 
the  tighter loop you make the more you will expose.
 
 Cheers,  
 Magnus
 
 div Originalmeddelande  /divdivFrån: Scott Newell  
newell+timen...@n5tnl.com  /divdivDatum:28-06-2014  03:50  (GMT+01:00) 
 /divdivTill: time-nuts@febo.com /divdivRubrik:  [time-nuts] DIY 
FE-5680A lobotomy (disable temp compensation)  /divdiv
 /divBert asked me to send an update on  the FE-5680 tempco mod progress.
 
 It appears that the FE-5680A  temperature signal (or maybe it's really 
 a current sense signal?) can  be disabled by removing a single 10k 
 0805 surface mount  resistor.
 
 Using Elio Corbolante's terrific high-res scans,  I've noted the 
 resistor location:  http://www.n5tnl.com/time/fe-5680a/lobotomy.png
 
 Why would you  want to disable temperature compensation? As we've 
 seen, the unit's  firmware will adjust the DDS frequency as the 
 temperature signal  changes. If you're using the '5680 inside a 
 control loop, it's likely  to conflict. By removing the resistor, that 
 channel of the 12 bit ADC  will be tied to ground through an existing 
 2.21k resistor. The unit  will see a constant 0 counts from the ADC 
 and assume it's really  cold.
 
 I modified one unit and monitored it for a few hours  over a range of 
 temps, running it nice and hot with no heatsink, then  blasting it 
 with a fan and placing it on an ice-cold heatsink. I  observed no 
 change in the DDS tuning words.
 
 It's a  really easy mod--remove four screws, set aside the insulator 
 sheet,  and apply your hot leucotome/soldering iron.
 
 
 I've  also found a simple mod to replace the temperature signal with 
 the  output of the unused trimpot. This allows you to simulate any 
  temperature you want. If there's any interest, I'll set up a test and 
  monitor the DDS tuning words as the unit's firmware tries to adjust 
  to the fake temp signal.
 
 
 -- 
 newell   N5TNL
 
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread Scott Newell

At 04:32 AM 6/28/2014, wb6bnq wrote:

monitoring process ?  In other words have you traced out the 
connections to see what is driving the pin you think is the temperature input ?


No. I've only traced back from the ADC input to the voltage divider.


The next big question is have you monitored the frequency and its 
stability, externally, to observe what effects are taking place when 
you disable this input to the A/D ?


I have not.


That sounds complicated and messy but may be easier than it 
appears.  An appropriate container would be:


It does sound messy. I don't think I'm willing to dunk one of my units.


--
newell  N5TNL 


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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread EWKehren
I can only answer some of your questions. The tuning word is modified by  
the temperature but if it came back to the same oven current it will again 
have  the same tuning word to the DDS.
Since we have not fount a temperature sensor they most likely use oven  
current that Bob mentioned.
If you do not plan to use it with a controller I would not recommend  
disconnecting it but if you have good temperature control you should not see a  
difference.
The controller can not selectively enable or disable the temperature sensor 
 and it would not make sense since the controller has no info as to 
temperature  and enabling the frequency control do to temperature would most 
likely 
cause a  frequency step.. The answer is use a laptop heat pipe it will do a 
great job  when portable and takes little power, Just received some more 
recharable lithium  12 V 9.8 A batteries. Light weight and low cost 
Bert Kehren
 
In a message dated 6/27/2014 11:04:31 P.M. Eastern Daylight Time,  
albertson.ch...@gmail.com writes:

So the  FE5680A will actually change the DDS tuning word based on an
internal  temperature sensor?

I could see why you might ant to disable this or  maybe not depending
on how it works.  Does the FE5680 first read the  user programmed word,
apply a delta then write it back or does it ignore  user settings.   I
can't believe it would overwrite a user  programmed running word.

But this also means there is a sensitive  temperature sensor inside the
FE5680.  Is there any way to read this  sensor via the serial port?

What software are you using to communicate  with the FE5680.  I'd like
to try doe experiments.   1) see  if we can take advantage some how of
the existence of the temp sensor and  2) possibly use the analog input
(a faked temp sensor) to control the  FE5680.


The problem with disconnecting the temperature sensor is  much worse
performance when the GPS is not available in hold over  mode.   GPS
rarely fails but I'm sure some people disconnect the  GPS to use the Rb
as a portable frequency reference.   It would  be good if it were
temperature compensated while in holdover.

One  experiment comes to mind:  If the resister is removed, can there
GPSDO  controller selectively enable and disable  temperature
compensation?

What software are you using to support  your testing?



On Fri, Jun 27, 2014 at 6:50 PM, Scott Newell  newell+timen...@n5tnl.com 
wrote:
 Bert asked me to send an  update on the FE-5680 tempco mod progress.

 It appears that the  FE-5680A temperature signal (or maybe it's really a
 current sense  signal?) can be disabled by removing a single 10k 0805 
surface
 mount  resistor.

 Using Elio Corbolante's terrific high-res scans,  I've noted the resistor
 location:  http://www.n5tnl.com/time/fe-5680a/lobotomy.png

 Why would you  want to disable temperature compensation? As we've seen, 
the
 unit's  firmware will adjust the DDS frequency as the temperature signal
  changes. If you're using the '5680 inside a control loop, it's likely  to
 conflict. By removing the resistor, that channel of the 12 bit ADC  will 
be
 tied to ground through an existing 2.21k resistor. The unit  will see a
 constant 0 counts from the ADC and assume it's really  cold.

 I modified one unit and monitored it for a few hours  over a range of 
temps,
 running it nice and hot with no heatsink, then  blasting it with a fan and
 placing it on an ice-cold heatsink. I  observed no change in the DDS 
tuning
 words.

 It's a  really easy mod--remove four screws, set aside the insulator 
sheet,
  and apply your hot leucotome/soldering iron.


 I've also  found a simple mod to replace the temperature signal with the
 output  of the unused trimpot. This allows you to simulate any temperature
 you  want. If there's any interest, I'll set up a test and monitor the DDS
  tuning words as the unit's firmware tries to adjust to the fake temp  
signal.


 --
 newell  N5TNL

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Redondo  Beach,  California
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-28 Thread EWKehren
Will someone beside us use heat pipe. Would love to have an impendent  
input. What does it take to get a test going. Scott has done a lot of work, how 
 
about some one else step up to the plate. There are a lot of time nuts out 
there  with the 5680A,many for the first time will have a very good 
reference and some  of our experts with proper equipment can make a big 
difference.
Bert Kehren
 
 
In a message dated 6/28/2014 12:20:12 P.M. Eastern Daylight Time,  
newell+timen...@n5tnl.com writes:

At 04:32  AM 6/28/2014, wb6bnq wrote:

monitoring process ?  In other  words have you traced out the 
connections to see what is driving the  pin you think is the temperature 
input ?

No. I've only traced back from  the ADC input to the voltage divider.


The next big question is  have you monitored the frequency and its 
stability, externally, to  observe what effects are taking place when 
you disable this input to  the A/D ?

I have not.


That sounds complicated and messy  but may be easier than it 
appears.  An appropriate container  would be:

It does sound messy. I don't think I'm willing to dunk one of  my units.


-- 
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[time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-27 Thread Scott Newell

Bert asked me to send an update on the FE-5680 tempco mod progress.

It appears that the FE-5680A temperature signal (or maybe it's really 
a current sense signal?) can be disabled by removing a single 10k 
0805 surface mount resistor.


Using Elio Corbolante's terrific high-res scans, I've noted the 
resistor location: http://www.n5tnl.com/time/fe-5680a/lobotomy.png


Why would you want to disable temperature compensation? As we've 
seen, the unit's firmware will adjust the DDS frequency as the 
temperature signal changes. If you're using the '5680 inside a 
control loop, it's likely to conflict. By removing the resistor, that 
channel of the 12 bit ADC will be tied to ground through an existing 
2.21k resistor. The unit will see a constant 0 counts from the ADC 
and assume it's really cold.


I modified one unit and monitored it for a few hours over a range of 
temps, running it nice and hot with no heatsink, then blasting it 
with a fan and placing it on an ice-cold heatsink. I observed no 
change in the DDS tuning words.


It's a really easy mod--remove four screws, set aside the insulator 
sheet, and apply your hot leucotome/soldering iron.



I've also found a simple mod to replace the temperature signal with 
the output of the unused trimpot. This allows you to simulate any 
temperature you want. If there's any interest, I'll set up a test and 
monitor the DDS tuning words as the unit's firmware tries to adjust 
to the fake temp signal.



--
newell  N5TNL

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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-27 Thread Chris Albertson
So the FE5680A will actually change the DDS tuning word based on an
internal temperature sensor?

I could see why you might ant to disable this or maybe not depending
on how it works.  Does the FE5680 first read the user programmed word,
apply a delta then write it back or does it ignore user settings.   I
can't believe it would overwrite a user programmed running word.

But this also means there is a sensitive temperature sensor inside the
FE5680.  Is there any way to read this sensor via the serial port?

What software are you using to communicate with the FE5680.  I'd like
to try doe experiments.   1) see if we can take advantage some how of
the existence of the temp sensor and 2) possibly use the analog input
(a faked temp sensor) to control the FE5680.


The problem with disconnecting the temperature sensor is much worse
performance when the GPS is not available in hold over mode.   GPS
rarely fails but I'm sure some people disconnect the GPS to use the Rb
as a portable frequency reference.   It would be good if it were
temperature compensated while in holdover.

One experiment comes to mind:  If the resister is removed, can there
GPSDO controller selectively enable and disable temperature
compensation?

What software are you using to support your testing?



On Fri, Jun 27, 2014 at 6:50 PM, Scott Newell newell+timen...@n5tnl.com wrote:
 Bert asked me to send an update on the FE-5680 tempco mod progress.

 It appears that the FE-5680A temperature signal (or maybe it's really a
 current sense signal?) can be disabled by removing a single 10k 0805 surface
 mount resistor.

 Using Elio Corbolante's terrific high-res scans, I've noted the resistor
 location: http://www.n5tnl.com/time/fe-5680a/lobotomy.png

 Why would you want to disable temperature compensation? As we've seen, the
 unit's firmware will adjust the DDS frequency as the temperature signal
 changes. If you're using the '5680 inside a control loop, it's likely to
 conflict. By removing the resistor, that channel of the 12 bit ADC will be
 tied to ground through an existing 2.21k resistor. The unit will see a
 constant 0 counts from the ADC and assume it's really cold.

 I modified one unit and monitored it for a few hours over a range of temps,
 running it nice and hot with no heatsink, then blasting it with a fan and
 placing it on an ice-cold heatsink. I observed no change in the DDS tuning
 words.

 It's a really easy mod--remove four screws, set aside the insulator sheet,
 and apply your hot leucotome/soldering iron.


 I've also found a simple mod to replace the temperature signal with the
 output of the unused trimpot. This allows you to simulate any temperature
 you want. If there's any interest, I'll set up a test and monitor the DDS
 tuning words as the unit's firmware tries to adjust to the fake temp signal.


 --
 newell  N5TNL

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 and follow the instructions there.



-- 

Chris Albertson
Redondo Beach, California
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-27 Thread Scott Newell

At 10:03 PM 6/27/2014, Chris Albertson wrote:

So the FE5680A will actually change the DDS tuning word based on an
internal temperature sensor?


It appears so. (Again, assuming it's actually a temperature sensor. I 
guess it could be measuring heater current?)




on how it works.  Does the FE5680 first read the user programmed word,
apply a delta then write it back or does it ignore user settings.   I


I've not done extensive testing with a user programmed frequency, but 
it does appear to apply the tempco correction to the user frequency.




But this also means there is a sensitive temperature sensor inside the
FE5680.  Is there any way to read this sensor via the serial port?


Yes. The temp signal goes to a 10k:2.21k divider, filtered by a cap, 
and then to pin 4 of the 4 channel 12 bit ADC. Command 0x22 returns 
the ADC readings as four 16 bit values. (There's also a VCXO related 
value, the trimpot, and what I thought was a rail or reference, but 
now I'm unsure on that one.)




What software are you using to communicate with the FE5680.  I'd like


Just some C crap I tossed together. It's currently running under Cygwin.



to try doe experiments.   1) see if we can take advantage some how of
the existence of the temp sensor and 2) possibly use the analog input
(a faked temp sensor) to control the FE5680.


Servo controlling a fan based on the temp signal or VCXO sounds fun. 
I'm not sure you'd be happy with the fake temp signal--the unit is 
probably using a custom lookup table to correct the frequency vs temp.


For example, I just spun the trimpot down from fullscale to 0. Here's 
the fake temp signal, the VCXO signal, and the two DDS tuning words 
as the unit tries to apply tempco correction:


40941870  1140962691 1140662043
40941859  1140962691 1140662043
21853  1140962974 1140662326
01845  1140962974 1140662326


--
newell N5TNL 
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Re: [time-nuts] DIY FE-5680A lobotomy (disable temp compensation)

2014-06-27 Thread Scott Newell

At 10:40 PM 6/27/2014, Scott Newell wrote:


to pin 4 of the 4 channel 12 bit ADC. Command 0x22 returns the ADC readings


Doh! Correction: command 0x5A reads the ADC, command 0x22 reads the 
DDS tuning words. Sorry for the confusion.



--
newell  N5TNL  


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