Re: [time-nuts] HP 10811A failure

2012-10-14 Thread Richard (Rick) Karlquist



On 10/13/2012 8:30 AM, Adrian wrote:


12V for the oven because inside the outer oven lives a 10811-60158 ( see
http://www.realhamradio.com/GPS-oven-journey.htm ) that, as by the specs
sheet, is specified 12 to 30 V DC, 11 W max. at turn on (mine draws some
9 W), and Steady state power drops to approximately 2 W at 25°C in still
air at 20 V (mine draws some 1.9 W at 12 V without powering the outer
oven).


This is surprising to me.  Can you give us a citation to this spec?
AFAIK, all 10811 ovens are the same, and the ones I have looked at
sort of work at 15V, but they don't really work properly on 12V.

One source of confusion is the case of the 5334A counter.  The power
supply IMHO is poorly designed and the voltage sags down to 12V
during 10811 warm up.  (All 10811's and 10544's are guaranteed not
to draw more current than a 47 ohm resistor).  It turns out that
you can count on the 10811 oven to function sufficiently at 12V to
turn on the heater transistors and get the oven warmed up.  After
the oven warms up, the current drops back and the 5334A power supply
voltage gets back up over 20V.  This is different than saying
that it is OK to just connect a 10811 heater to a constant 12V supply.

When I was project manager of the 5334B version (a cost reduction
exercise), I took the opportunity to redesign the power supply so
that it worked correctly, in my opinion, meaning that the voltage
did not have a huge sag.  I don't like design shenanigans.

Rick Karlquist N6RK

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Re: [time-nuts] HP 10811A failure

2012-10-14 Thread WarrenS
Sounds like another source of this confusion is that there is more than one 
version of the HP10811 inner heater circuit.
Where as most 10811's start loosing performance at around 15 volts on their 
inner oven.
I have one 10811, that was taken out of a dual oven version, that maintains 
full temperature regulation with under 10 volts on its inner oven circuit.


When I opened them up, the main difference I saw was:
On the unit that needs the higher heater voltage, the circuit is as shown in 
the manual's schematic,

U2 = 10 V and R17 = 10K. R17 is used to reduce the bridge voltage to ~  5V.

On the unit that works at lower heater voltages, R17 = 0 Ohms, and U2 has a 
5V output.
Both circuits give the same 5 volts across the bridge, and both where set to 
operate at approximately the same temperature and both had similar factory 
temperature trim resistors in them.


BTW the 10811's outer oven will work fine with under 10 Volts on it. I drive 
mine from a simple home built linear temperature controller.


ws

**
On 10/14/2012 1:19 PM 8:30 AM, Richard (Rick) Karlquist wrote:


12V for the oven because inside the outer oven lives a 10811-60158 ( see
http://www.realhamradio.com/GPS-oven-journey.htm ) that, as by the specs
sheet, is specified 12 to 30 V DC, 11 W max. at turn on (mine draws some
9 W), and Steady state power drops to approximately 2 W at 25°C in still
air at 20 V (mine draws some 1.9 W at 12 V without powering the outer
oven).



This is surprising to me.  Can you give us a citation to this spec?
AFAIK, all 10811 ovens are the same, and the ones I have looked at
sort of work at 15V, but they don't really work properly on 12V.

One source of confusion is the case of the 5334A counter.  The power
supply IMHO is poorly designed and the voltage sags down to 12V
during 10811 warm up.  (All 10811's and 10544's are guaranteed not
to draw more current than a 47 ohm resistor).  It turns out that
you can count on the 10811 oven to function sufficiently at 12V to
turn on the heater transistors and get the oven warmed up.  After
the oven warms up, the current drops back and the 5334A power supply
voltage gets back up over 20V.  This is different than saying
that it is OK to just connect a 10811 heater to a constant 12V supply.


...


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[time-nuts] HP 10811A failure

2012-10-13 Thread Adrian

Hi All,

both of my double oven 10811A's have been running flawlessly until now 
when I noticed that the output power has dropped by about 3 dB (measures 
only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone up by 
about 20 dB, while the frequency is still spot on.


I used them for various mesurements, so I can unfortunately not remember 
what might have caused the failure. Only the 12V linear lab power supply 
that fed the heaters had developed a completely dead filter cap, so the 
feeding voltage was a 100 Hz sawtooth rather than DC. The heaters appear 
to be still working though. I'm only using the internal heater. They 
draw some 700 mA at power up and drop to around 150 mA  each when warm. 
So the oscillators are unlikely to be cooked inside. Something must have 
happened to the 10 MHz output, possibly an ESD issue?


Before I start taking them apart, can anyone tell what has happened or 
what to look for first?


Regards,
Adrian



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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread Tom Knox

Sounds like another dead cap.

Thomas Knox



 Date: Sat, 13 Oct 2012 14:51:54 +0200
 From: rfn...@arcor.de
 To: time-nuts@febo.com
 Subject: [time-nuts]  HP 10811A failure
 
 Hi All,
 
 both of my double oven 10811A's have been running flawlessly until now 
 when I noticed that the output power has dropped by about 3 dB (measures 
 only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone up by 
 about 20 dB, while the frequency is still spot on.
 
 I used them for various mesurements, so I can unfortunately not remember 
 what might have caused the failure. Only the 12V linear lab power supply 
 that fed the heaters had developed a completely dead filter cap, so the 
 feeding voltage was a 100 Hz sawtooth rather than DC. The heaters appear 
 to be still working though. I'm only using the internal heater. They 
 draw some 700 mA at power up and drop to around 150 mA  each when warm. 
 So the oscillators are unlikely to be cooked inside. Something must have 
 happened to the 10 MHz output, possibly an ESD issue?
 
 Before I start taking them apart, can anyone tell what has happened or 
 what to look for first?
 
 Regards,
 Adrian
 
 
 
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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread Azelio Boriani
And, why 12V for the oven? The 10811A manual states from 20V to 30V for the
oven. 12V for the oscillator itself.

On Sat, Oct 13, 2012 at 4:34 PM, Tom Knox act...@hotmail.com wrote:


 Sounds like another dead cap.

 Thomas Knox



  Date: Sat, 13 Oct 2012 14:51:54 +0200
  From: rfn...@arcor.de
  To: time-nuts@febo.com
  Subject: [time-nuts]  HP 10811A failure
 
  Hi All,
 
  both of my double oven 10811A's have been running flawlessly until now
  when I noticed that the output power has dropped by about 3 dB (measures
  only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone up by
  about 20 dB, while the frequency is still spot on.
 
  I used them for various mesurements, so I can unfortunately not remember
  what might have caused the failure. Only the 12V linear lab power supply
  that fed the heaters had developed a completely dead filter cap, so the
  feeding voltage was a 100 Hz sawtooth rather than DC. The heaters appear
  to be still working though. I'm only using the internal heater. They
  draw some 700 mA at power up and drop to around 150 mA  each when warm.
  So the oscillators are unlikely to be cooked inside. Something must have
  happened to the 10 MHz output, possibly an ESD issue?
 
  Before I start taking them apart, can anyone tell what has happened or
  what to look for first?
 
  Regards,
  Adrian
 
 
 
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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread Adrian
At least not a power supply cap. No change on a different PS. Do you 
mean the oscillator output coupling cap?


12V for the oven because inside the outer oven lives a 10811-60158 ( see 
http://www.realhamradio.com/GPS-oven-journey.htm ) that, as by the specs 
sheet, is specified 12 to 30 V DC, 11 W max. at turn on (mine draws some 
9 W), and Steady state power drops to approximately 2 W at 25°C in still 
air at 20 V (mine draws some 1.9 W at 12 V without powering the outer oven).


Adrian


Azelio Boriani schrieb:

And, why 12V for the oven? The 10811A manual states from 20V to 30V for the
oven. 12V for the oscillator itself.

On Sat, Oct 13, 2012 at 4:34 PM, Tom Knox act...@hotmail.com wrote:


Sounds like another dead cap.

Thomas Knox




Date: Sat, 13 Oct 2012 14:51:54 +0200
From: rfn...@arcor.de
To: time-nuts@febo.com
Subject: [time-nuts]  HP 10811A failure

Hi All,

both of my double oven 10811A's have been running flawlessly until now
when I noticed that the output power has dropped by about 3 dB (measures
only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone up by
about 20 dB, while the frequency is still spot on.

I used them for various mesurements, so I can unfortunately not remember
what might have caused the failure. Only the 12V linear lab power supply
that fed the heaters had developed a completely dead filter cap, so the
feeding voltage was a 100 Hz sawtooth rather than DC. The heaters appear
to be still working though. I'm only using the internal heater. They
draw some 700 mA at power up and drop to around 150 mA  each when warm.
So the oscillators are unlikely to be cooked inside. Something must have
happened to the 10 MHz output, possibly an ESD issue?

Before I start taking them apart, can anyone tell what has happened or
what to look for first?

Regards,
Adrian



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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread Tom Knox

I am sorry I assumed you had resolved your PS issues, I should have been 
clearer, I meant bad cap in the oscillator. I would temporarily solder a number 
of leads internally and check the different voltages for noise. Good luck on 
the repair.

Thomas Knox

 Date: Sat, 13 Oct 2012 17:30:27 +0200
 From: rfn...@arcor.de
 To: time-nuts@febo.com
 Subject: Re: [time-nuts] HP 10811A failure
 
 At least not a power supply cap. No change on a different PS. Do you 
 mean the oscillator output coupling cap?
 
 12V for the oven because inside the outer oven lives a 10811-60158 ( see 
 http://www.realhamradio.com/GPS-oven-journey.htm ) that, as by the specs 
 sheet, is specified 12 to 30 V DC, 11 W max. at turn on (mine draws some 
 9 W), and Steady state power drops to approximately 2 W at 25°C in still 
 air at 20 V (mine draws some 1.9 W at 12 V without powering the outer oven).
 
 Adrian
 
 
 Azelio Boriani schrieb:
  And, why 12V for the oven? The 10811A manual states from 20V to 30V for the
  oven. 12V for the oscillator itself.
 
  On Sat, Oct 13, 2012 at 4:34 PM, Tom Knox act...@hotmail.com wrote:
 
  Sounds like another dead cap.
 
  Thomas Knox
 
 
 
  Date: Sat, 13 Oct 2012 14:51:54 +0200
  From: rfn...@arcor.de
  To: time-nuts@febo.com
  Subject: [time-nuts]  HP 10811A failure
 
  Hi All,
 
  both of my double oven 10811A's have been running flawlessly until now
  when I noticed that the output power has dropped by about 3 dB (measures
  only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone up by
  about 20 dB, while the frequency is still spot on.
 
  I used them for various mesurements, so I can unfortunately not remember
  what might have caused the failure. Only the 12V linear lab power supply
  that fed the heaters had developed a completely dead filter cap, so the
  feeding voltage was a 100 Hz sawtooth rather than DC. The heaters appear
  to be still working though. I'm only using the internal heater. They
  draw some 700 mA at power up and drop to around 150 mA  each when warm.
  So the oscillators are unlikely to be cooked inside. Something must have
  happened to the 10 MHz output, possibly an ESD issue?
 
  Before I start taking them apart, can anyone tell what has happened or
  what to look for first?
 
  Regards,
  Adrian
 
 
 
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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread GandalfG8
Perhaps a silly question, but as I get the impression that both seem  to 
have failed simultaneously with the same fault I'm just wondering  if you're 
sure it isn't what you're checking them with that's  developed a problem?
 
Regards
 
Nigel
GM8PZR
 
 
In a message dated 13/10/2012 13:52:46 GMT Daylight Time, rfn...@arcor.de  
writes:

Hi  All,

both of my double oven 10811A's have been running flawlessly until  now 
when I noticed that the output power has dropped by about 3 dB  (measures 
only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone  up by 
about 20 dB, while the frequency is still spot on.

I used  them for various mesurements, so I can unfortunately not remember 
what  might have caused the failure. Only the 12V linear lab power supply 
that  fed the heaters had developed a completely dead filter cap, so the 
feeding  voltage was a 100 Hz sawtooth rather than DC. The heaters appear 
to be  still working though. I'm only using the internal heater. They 
draw some  700 mA at power up and drop to around 150 mA  each when warm. 
So the  oscillators are unlikely to be cooked inside. Something must have 
happened  to the 10 MHz output, possibly an ESD issue?

Before I start taking them  apart, can anyone tell what has happened or 
what to look for  first?

Regards,
Adrian



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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread Adrian

A very good point!

I checked the output amplitude with a spectrum analyzer, a power meter 
and a scope, the latter with a 50 ohm load to the input.
I re-checked the power supply connections and can confirm they are the 
same as before.
I used three different power supplies for the oscillators and two for 
the heaters, still no difference.

But...

To make it short, your comments helped to get me back on track. Both 
beauties escaped unnecessary dismantling and are now working as they should.


Actually, the problem was caused by a long-term misunderstanding. I was 
always wondering why 'HP used simple stranded wire' and not coaxial 
cable on the 10 MHz output and EFC.
As long as I connected them on the bench, I replaced the 'missing' 
ground connection with a short wired croc clamp between coax and ground. 
Today I realized that the thin blue wire IS actually coax cable, so I 
should have connected the coax shield to the BNC ground on my newly 
built 2x 10811 enclosure. With the new wiring, the output ground had 
just become much more inductive, up to a point where the nominal source 
impedance of 50 ohms had increased to over 120 ohms, causing the 
amplitude loss of some 3 dB and capturing noise.


Btw. the Sprague 6800 uF / 40 V from my RS NGA power supply has indeed 
died, but independently of the osc. problem.


Adrian


gandal...@aol.com schrieb:

Perhaps a silly question, but as I get the impression that both seem  to
have failed simultaneously with the same fault I'm just wondering  if you're
sure it isn't what you're checking them with that's  developed a problem?
  
Regards
  
Nigel

GM8PZR
  
  
In a message dated 13/10/2012 13:52:46 GMT Daylight Time, rfn...@arcor.de

writes:

Hi  All,

both of my double oven 10811A's have been running flawlessly until  now
when I noticed that the output power has dropped by about 3 dB  (measures
only 4...4.5 dBm at 50 Ohm load), and the noise floor has gone  up by
about 20 dB, while the frequency is still spot on.

I used  them for various mesurements, so I can unfortunately not remember
what  might have caused the failure. Only the 12V linear lab power supply
that  fed the heaters had developed a completely dead filter cap, so the
feeding  voltage was a 100 Hz sawtooth rather than DC. The heaters appear
to be  still working though. I'm only using the internal heater. They
draw some  700 mA at power up and drop to around 150 mA  each when warm.
So the  oscillators are unlikely to be cooked inside. Something must have
happened  to the 10 MHz output, possibly an ESD issue?

Before I start taking them  apart, can anyone tell what has happened or
what to look for  first?

Regards,
Adrian



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Re: [time-nuts] HP 10811A failure

2012-10-13 Thread GandalfG8
Hi Adrian
 
Glad to hear you're back on track and that all is now well
 
I can understand that very thin coax being quite  deceptive, it's certainly 
amongst the thinnest I've ever come across.
 
I've got a couple of double oven10811s bought from one of the usual Chinese 
 Ebay sellers a few years ago as potential spares for my Z3801As and both 
have  one of the coax connectors chopped off, can't remember now whether it's 
the  10MHz output or the EFC input.
Either way, should they ever be needed in anger I'm keeping my fingers  
crossed that the leads can be swapped over, cos fitting another connector sure  
don't look to be a very user friendly option:-)
 
Regards
 
Nigel
GM8PZR
 
 
In a message dated 14/10/2012 00:27:23 GMT Daylight Time, rfn...@arcor.de  
writes:

A very  good point!

I checked the output amplitude with a spectrum analyzer, a  power meter 
and a scope, the latter with a 50 ohm load to the input.
I  re-checked the power supply connections and can confirm they are the 
same  as before.
I used three different power supplies for the oscillators and  two for 
the heaters, still no difference.
But...

To make it  short, your comments helped to get me back on track. Both 
beauties escaped  unnecessary dismantling and are now working as they 
should.

Actually,  the problem was caused by a long-term misunderstanding. I was 
always  wondering why 'HP used simple stranded wire' and not coaxial 
cable on the  10 MHz output and EFC.
As long as I connected them on the bench, I replaced  the 'missing' 
ground connection with a short wired croc clamp between coax  and ground. 
Today I realized that the thin blue wire IS actually coax  cable, so I 
should have connected the coax shield to the BNC ground on my  newly 
built 2x 10811 enclosure. With the new wiring, the output ground had  
just become much more inductive, up to a point where the nominal source  
impedance of 50 ohms had increased to over 120 ohms, causing the  
amplitude loss of some 3 dB and capturing noise.

Btw. the Sprague  6800 uF / 40 V from my RS NGA power supply has indeed 
died, but  independently of the osc. problem.

Adrian


gandal...@aol.com  schrieb:
 Perhaps a silly question, but as I get the impression that  both seem  to
 have failed simultaneously with the same fault I'm  just wondering  if 
you're
 sure it isn't what you're checking them  with that's  developed a problem?
   
  Regards
   
 Nigel
 GM8PZR

   
 In a message dated 13/10/2012 13:52:46 GMT  Daylight Time, rfn...@arcor.de
 writes:

 Hi   All,

 both of my double oven 10811A's have been running  flawlessly until  now
 when I noticed that the output power has  dropped by about 3 dB  (measures
 only 4...4.5 dBm at 50 Ohm  load), and the noise floor has gone  up by
 about 20 dB, while the  frequency is still spot on.

 I used  them for various  mesurements, so I can unfortunately not remember
 what  might have  caused the failure. Only the 12V linear lab power supply
 that   fed the heaters had developed a completely dead filter cap, so the
  feeding  voltage was a 100 Hz sawtooth rather than DC. The heaters  
appear
 to be  still working though. I'm only using the internal  heater. They
 draw some  700 mA at power up and drop to around 150  mA  each when warm.
 So the  oscillators are unlikely to be  cooked inside. Something must have
 happened  to the 10 MHz  output, possibly an ESD issue?

 Before I start taking  them  apart, can anyone tell what has happened or
 what to look  for  first?

 Regards,
  Adrian



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