RE: [Vo]:Caveats to using SPICE for thermal analysis

2013-06-03 Thread Robert Ellefson

From: Alan Fletcher 
Sent: Sunday, June 02, 2013 12:27 PM
Subject: Re: [Vo]:Caveats to using SPICE for thermal analysis

David has been concentrating on the control aspects, I have been doing RC 
modelling similar to that described in your very helpful paper.

I did a detailed mesh model of a heat exchanger ... but gave it up because it 
was too sensitive to the parameter for heat transfer from water to metal. 

See http://lenr.qumbu.com/rossi_ecat_oct11_c.php   and 
http://lenr.qumbu.com/rossi_ecat_oct11_spice.php

I'm now working on an RC model of the eCat .. progressing from a lumped model 
to a ladder model.

Wow, I'm pretty impressed Alan, I don't think I've ever seen that a thermal 
SPICE model of such complexity.   Most of the significant thermal analysis work 
I've been involved with has been done by MEs using dedicated FEA applications, 
and the SPICE modeling was typically used only by EEs for heat-sink selections 
and other random little tasks.  I think about two or three dozen elements is 
the most I've seen actually used for thermal modeling before.  

Have you looked around at any open-source FEA tools that might be used for your 
project?   If there are any decent ones, I suspect they'd lighten your workload 
considerably as compared SPICE, but I'm not familiar with what's actually 
available, so this is just speculation.

Anyhow, best of luck with your efforts, and thanks for sharing.

-Robert




Re: [Vo]:Caveats to using SPICE for thermal analysis

2013-06-03 Thread Alan Fletcher
 From: Robert Ellefson vortex-h...@e2ke.com
 Sent: Monday, June 3, 2013 12:05:18 AM
 I did a detailed mesh model of a heat exchanger ... but gave it up
 because it was too sensitive to the parameter for heat transfer
 from water to metal.
 
 See http://lenr.qumbu.com/rossi_ecat_oct11_c.php   and
 http://lenr.qumbu.com/rossi_ecat_oct11_spice.php
 
 I'm now working on an RC model of the eCat .. progressing from a
 lumped model to a ladder model.
 
 Wow, I'm pretty impressed Alan, I don't think I've ever seen that a
 thermal SPICE model of such complexity.   Most of the significant
 thermal analysis work I've been involved with has been done by MEs
 using dedicated FEA applications, and the SPICE modeling was
 typically used only by EEs for heat-sink selections and other random
 little tasks.  I think about two or three dozen elements is the most
 I've seen actually used for thermal modeling before.
 
 Have you looked around at any open-source FEA tools that might be
 used for your project?   If there are any decent ones, I suspect
 they'd lighten your workload considerably as compared SPICE, but I'm
 not familiar with what's actually available, so this is just
 speculation.
 
 Anyhow, best of luck with your efforts, and thanks for sharing.

I installed Elmer, but couldn't get it to work. (My ignorance, I think).

The hotcat is easier, because it's radially symmetric -- just a cylinder in a 
cylinder in a ...
I'll go as far as I can with Spice (which works) and then give Elmer another 
try.




Re: [Vo]:Caveats to using SPICE for thermal analysis

2013-06-02 Thread Alan Fletcher
 From: Robert Ellefson vortex-h...@e2ke.com
 Sent: Saturday, June 1, 2013 8:59:31 PM
 Hello Vortex-L participants,
 
 First, I’d like to introduce myself, since this is my first time
 posting to the list.

Hi !  Welcome on board. 

 I have skimmed a few recent threads discussing thermal modeling using
 SPICE that David Roberson (and others?) has been posting about, and
 finally found a point I might add.

David has been concentrating on the control aspects, I have been doing RC 
modelling similar to that described in your very helpful paper.

I did a detailed mesh model of a heat exchanger ... but gave it up because it 
was too sensitive to the parameter for heat transfer from water to metal. 

See http://lenr.qumbu.com/rossi_ecat_oct11_c.php   and 
http://lenr.qumbu.com/rossi_ecat_oct11_spice.php

I'm now working on an RC model of the eCat .. progressing from a lumped model 
to a ladder model.

The heat from the resistors is indeed represented by a step function (actually, 
a quick rise, a 150 sec hold, and a quick fall with an off time of 300 seconds) 
the overall time constant being about 1000 seconds. 

Some elements of the model can be calibrated from data given by the 
experimenters -- others could be obtained from data they have, but have not 
released. (Basically, we need the rise time when the ecat is first turned on, 
and the fall time when it is turned off.)

My present results are interesting, but inconclusive ... I'll try and get some 
plots later today.

We all seem to be using ltspice  
http://www.linear.com/designtools/software/?gclid=COjAl8aKxrcCFSFyQgodoUUAHQ#LTspice

I'm happy to share my models/schematics  with anyone who wants them. (Warts and 
all)

If anyone wants a specific sub-task, it's writing a nonlinear model for the 
radiation component. 

Power is known to vary as (T1^4 - T0^4) : I have a model that works for a 
voltage source, but goes bananas (technical term : laymen don't have to use it) 
for a current source.


 There are limitations to using capacitive elements to represent
 thermal mass with transient inputs, particularly with discontinuous
 input functions. In addition, appropriate element sizing and
 granularity is important; too few elements or the wrong size
 elements will see results diverge from real responses.
 
 
 
 I found one decent appnote that discusses some of these points in
 detail, as applied to semiconductor packages:
 
 www.onsemi.com/pub/Collateral/AND8218-D.PDF
 
 If I find any more write-ups, I’ll post them. It’s been too long
 since I was directly involved in SPICE thermal modeling, but I do
 recall a number of warnings from experts about divergences, subtle
 and not.
 
 
 
 Hope this helps,
 
 Robert Ellefson