Re: [Elecraft] Heat Sink Compound Question

2022-03-29 Thread Ray
Chuck……. Great information for the K3 Radio’s  
Ray WA6VAB   K3 


From: Charles K0MV
Sent: Tuesday, March 29, 2022 6:30 PM
To: elecraft@mailman.qth.net
Subject: Re: [Elecraft] Heat Sink Compound Question

Hi Tony,

I posted this reply last November.

This topic appeared on the list previously from last October "sticky 
thermal pads for K3 LPA Mosfets".

One of my LPA Mosfets went bad in my K3s.  I saw a comment on the 
reflector about these devices failing and I'm guessing the heat sink 
design is subject to production variation.  I used to design switching 
power supplies.  Reliability is a very strong function of device 
temperature so keeping cool is important.  I hate to take time to fix 
stuff, so try to fix it so it never fails again.  I replaced both of 
them but also improved the thermal design.  As Ray WA6VAB mentioned, I 
got mine from RF Parts.

The epitome of outstanding thermal design is the Intel I7 processor heat 
sinking.  The processor and the heat sink are polished, shiny, and very 
flat.  The best thermal compound is a silver based paste included with 
the heat sink.  It does 100 watts over a couple of square inches so very 
low thermal resistance (remarkable!). Any gaps compromise the performance.

There is a very good tutorial on this here: 
https://forum.digikey.com/t/thermal-interface-materials

I examined the bottom cover and found the surface of the metal to be 
uneven and this inhibits heat transfer (raises the thermal resistance). 
I also found the bottom cover may not be perfectly flat. Moreover, the 
typical flexible thermal pads are not as good as alternatives.

I polished the K3s bottom cover where the heat sink attachments are with 
a Dremel tool and polishing pad and automotive rubbing compound, a fine 
abrasive.  You can see it becomes more shiny and I verified that with a 
microscope.

I got a larger diameter flat washer for placing under the screw head on 
the outside of the K3s.  This places compression over a larger area to 
help heat transfer.  Digikey part number H734-ND.

Since Elecraft has different board revisions you should check that the 
tabs of the MOSFETs can be grounded.  If so, then there is a type of 
thermal pad that is very good.  From the data sheet: High-PERFORMANCE, 
cost effective thermal interface material Used where electrical 
isolation is not required, Tgon TM 800 is ideal for where electrical 
contact and thermal transfer are desired. High thermal conductivity of 5 
W/mK in Z axis and 240 W/mK in the X-Y axis.  This type not only has low 
thermal resistance across it, but also a low thermal resistance in the 
plane of the pad helping to spread the heat out.  Digikey part number 
926-1471-ND manf part number A15037-112.  Use just a very small amount 
of the silver based thermal compound.

I run FT8 so the duty cycle is 50%.  It's been several months and no 
problems (1000s of QSOs)--at least yet!

Good luck and 73,

Chuck K0MV
On 3/29/22 15:24, Tony wrote:
> All:
>
> It seems that thermal compounds are not all the same and I was 
> wondering which type is best to use for transceiver applications? I 
> understand Elecraft uses thermal pads these days, but what type of 
> compound was used prior to the switch?
>
> Just purchased a produced called MX-5 from Arctic which is commonly 
> used for CPU applications and was wondering if it can be used for HF 
> transceivers, kits etc.
>
> See: 
> https://www.amazon.com/gp/product/B08T64M68V/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8=1
>
> Thanks,
>
> Tony
>
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-- 
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Re: [Elecraft] K4 and Delivery Delays

2022-03-29 Thread Paul Van Dyke
Please do not start the Elecraft bashing again please, if you do not like
the way Elecraft works with all of us.
I wish you the best with your Flex 6600M and amplifier and that you have
all the fun with it as we are having with ours.

73's
Paul Van Dyke
K4D #76

On Tue, Mar 29, 2022 at 10:38 PM Bill Cotter  wrote:

> I thought long and hard about a K4, but couldn't stand the idea of
> a two year wait for whatever reasons given. If design decisions and
> supply chain choices cause you to lose customers, it says that
> Elecraft needs to have a long moment to get their house in order.
> Or, they will fall into line with TenTec, Collins and many other
> American companies that have folded tent.
>
> We all went through the pandemic, and worked around it. So, I
> ordered a Flex 6600M and it was delivered in 8-days. No two year
> wait. They have something figured out. I was also assured the PGXL
> 1500W amplifier ships in the same time frame.
>
> Go figure.
>
> Bill N4LG
>
>
>
> >You may have missed the two-year long pandemic that, among other
> >things, has sickened multiple Elecraft employees, caused many to
> >work from home, and disrupted supply chains, to the extent that
> >nearly all the major carmakers can't get chips to put cars on
> >dealers lots. Elecraft is a small company, and they're swimming in
> >the same ocean as the rest of us. They're 20 miles down the road
> >from me, and I know several of their employees, as well as the two
> >owners.
> >
> >73, Jim K9YC
>
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[Elecraft] K4 and Delivery Delays

2022-03-29 Thread Bill Cotter
I thought long and hard about a K4, but couldn't stand the idea of 
a two year wait for whatever reasons given. If design decisions and 
supply chain choices cause you to lose customers, it says that 
Elecraft needs to have a long moment to get their house in order. 
Or, they will fall into line with TenTec, Collins and many other 
American companies that have folded tent.


We all went through the pandemic, and worked around it. So, I 
ordered a Flex 6600M and it was delivered in 8-days. No two year 
wait. They have something figured out. I was also assured the PGXL 
1500W amplifier ships in the same time frame.


Go figure.

Bill N4LG



You may have missed the two-year long pandemic that, among other 
things, has sickened multiple Elecraft employees, caused many to 
work from home, and disrupted supply chains, to the extent that 
nearly all the major carmakers can't get chips to put cars on 
dealers lots. Elecraft is a small company, and they're swimming in 
the same ocean as the rest of us. They're 20 miles down the road 
from me, and I know several of their employees, as well as the two 
owners.


73, Jim K9YC


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Re: [Elecraft] Heat Sink Compound Question

2022-03-29 Thread Charles K0MV

Hi Tony,

I posted this reply last November.

This topic appeared on the list previously from last October "sticky 
thermal pads for K3 LPA Mosfets".


One of my LPA Mosfets went bad in my K3s.  I saw a comment on the 
reflector about these devices failing and I'm guessing the heat sink 
design is subject to production variation.  I used to design switching 
power supplies.  Reliability is a very strong function of device 
temperature so keeping cool is important.  I hate to take time to fix 
stuff, so try to fix it so it never fails again.  I replaced both of 
them but also improved the thermal design.  As Ray WA6VAB mentioned, I 
got mine from RF Parts.


The epitome of outstanding thermal design is the Intel I7 processor heat 
sinking.  The processor and the heat sink are polished, shiny, and very 
flat.  The best thermal compound is a silver based paste included with 
the heat sink.  It does 100 watts over a couple of square inches so very 
low thermal resistance (remarkable!). Any gaps compromise the performance.


There is a very good tutorial on this here: 
https://forum.digikey.com/t/thermal-interface-materials


I examined the bottom cover and found the surface of the metal to be 
uneven and this inhibits heat transfer (raises the thermal resistance). 
I also found the bottom cover may not be perfectly flat. Moreover, the 
typical flexible thermal pads are not as good as alternatives.


I polished the K3s bottom cover where the heat sink attachments are with 
a Dremel tool and polishing pad and automotive rubbing compound, a fine 
abrasive.  You can see it becomes more shiny and I verified that with a 
microscope.


I got a larger diameter flat washer for placing under the screw head on 
the outside of the K3s.  This places compression over a larger area to 
help heat transfer.  Digikey part number H734-ND.


Since Elecraft has different board revisions you should check that the 
tabs of the MOSFETs can be grounded.  If so, then there is a type of 
thermal pad that is very good.  From the data sheet: High-PERFORMANCE, 
cost effective thermal interface material Used where electrical 
isolation is not required, Tgon TM 800 is ideal for where electrical 
contact and thermal transfer are desired. High thermal conductivity of 5 
W/mK in Z axis and 240 W/mK in the X-Y axis.  This type not only has low 
thermal resistance across it, but also a low thermal resistance in the 
plane of the pad helping to spread the heat out.  Digikey part number 
926-1471-ND manf part number A15037-112.  Use just a very small amount 
of the silver based thermal compound.


I run FT8 so the duty cycle is 50%.  It's been several months and no 
problems (1000s of QSOs)--at least yet!


Good luck and 73,

Chuck K0MV
On 3/29/22 15:24, Tony wrote:

All:

It seems that thermal compounds are not all the same and I was 
wondering which type is best to use for transceiver applications? I 
understand Elecraft uses thermal pads these days, but what type of 
compound was used prior to the switch?


Just purchased a produced called MX-5 from Arctic which is commonly 
used for CPU applications and was wondering if it can be used for HF 
transceivers, kits etc.


See: 
https://www.amazon.com/gp/product/B08T64M68V/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8=1


Thanks,

Tony

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Re: [Elecraft] Heat Sink Compound Question

2022-03-29 Thread bill steffey

then there is INDIUM,,   which is wired thin metal thermal foil,

some believe the conductivity to be better than the paste

https://www.indium.com/products/thermal-interface-materials/


On 3/29/2022 6:56 PM, David Gilbert wrote:


Thermal pads are a compromise between heat conductivity and ease of 
use.  Thermal paste can be applied in a thinner layer, and if done 
uniformly will therefore have less thermal resistance.


You're good.

73,
Dave   AB7E



On 3/29/2022 2:24 PM, Tony wrote:

All:

It seems that thermal compounds are not all the same and I was 
wondering which type is best to use for transceiver applications? I 
understand Elecraft uses thermal pads these days, but what type of 
compound was used prior to the switch?


Just purchased a produced called MX-5 from Arctic which is commonly 
used for CPU applications and was wondering if it can be used for HF 
transceivers, kits etc.


See: 
https://www.amazon.com/gp/product/B08T64M68V/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8=1


Thanks,

Tony


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Re: [Elecraft] Heat Sink Compound Question

2022-03-29 Thread David Gilbert


Thermal pads are a compromise between heat conductivity and ease of 
use.  Thermal paste can be applied in a thinner layer, and if done 
uniformly will therefore have less thermal resistance.


You're good.

73,
Dave   AB7E



On 3/29/2022 2:24 PM, Tony wrote:

All:

It seems that thermal compounds are not all the same and I was 
wondering which type is best to use for transceiver applications? I 
understand Elecraft uses thermal pads these days, but what type of 
compound was used prior to the switch?


Just purchased a produced called MX-5 from Arctic which is commonly 
used for CPU applications and was wondering if it can be used for HF 
transceivers, kits etc.


See: 
https://www.amazon.com/gp/product/B08T64M68V/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8=1


Thanks,

Tony


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Re: [Elecraft] Heat Sink Compound Question

2022-03-29 Thread Don Wilhelm

Tony,

Elecraft has always used the thermal pads.

73,
Don W3FPR

On 3/29/2022 5:24 PM, Tony wrote:

All:

It seems that thermal compounds are not all the same and I was 
wondering which type is best to use for transceiver applications? I 
understand Elecraft uses thermal pads these days, but what type of 
compound was used prior to the switch?


Just purchased a produced called MX-5 from Arctic which is commonly 
used for CPU applications and was wondering if it can be used for HF 
transceivers, kits etc.


See: 
https://www.amazon.com/gp/product/B08T64M68V/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8=1


Thanks,

Tony

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[Elecraft] Heat Sink Compound Question

2022-03-29 Thread Tony

All:

It seems that thermal compounds are not all the same and I was wondering 
which type is best to use for transceiver applications? I understand 
Elecraft uses thermal pads these days, but what type of compound was 
used prior to the switch?


Just purchased a produced called MX-5 from Arctic which is commonly used 
for CPU applications and was wondering if it can be used for HF 
transceivers, kits etc.


See: 
https://www.amazon.com/gp/product/B08T64M68V/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8=1


Thanks,

Tony

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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread jerry

On 2022-03-29 12:01, Jim Brown wrote:


You may have missed the two-year long pandemic that, among other
things, has sickened multiple Elecraft employees, caused many to work
from home, and disrupted supply chains,


*** In this environment, it took me two years to get
an apartment turned over.  I think the kitchen cabinets took 10 months.

  - Jerry KF6VB
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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread Jim Brown

On 3/29/2022 6:04 AM, Bob Schwerdlin wrote:
So many issues came up during that wait period, but I also feel like the 
radio was announced and sold before it was truly ready for production.


You may have missed the two-year long pandemic that, among other things, 
has sickened multiple Elecraft employees, caused many to work from home, 
and disrupted supply chains, to the extent that nearly all the major 
carmakers can't get chips to put cars on dealers lots. Elecraft is a 
small company, and they're swimming in the same ocean as the rest of us. 
They're 20 miles down the road from me, and I know several of their 
employees, as well as the two owners.


73, Jim K9YC


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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread G4GNX
I have two. I purchased the 1st one when I ordered upgrade items for a K3. The 
2nd one (AFAICR) came free with the K3S. I sold the K3, but the hat didn’t go 
with it! 

I still have the K3S and I wore the one of the hats today for a hospital 
appointment, as the WX was slightly cold today.

73,
Alan - G4GNX



> On 29 Mar 2022, at 18:02, Mike Flowers  wrote:
> 
> Some years ago, Elecraft offered some hats on their website.   Part number
> was KHAT, of course.  I bought mine then.
> 
> I run a K3, P3, KAT500 and KPA500 and occasionally a KX3 ... while wearing
> my hat.
> 
> - 73 and good DX de Mike, K6MKF, NCDXC Vice-President 2021-2022
> 

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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread Mike Flowers
Some years ago, Elecraft offered some hats on their website.   Part number
was KHAT, of course.  I bought mine then.

I run a K3, P3, KAT500 and KPA500 and occasionally a KX3 ... while wearing
my hat.

- 73 and good DX de Mike, K6MKF, NCDXC Vice-President 2021-2022


> -Original Message-
> From: elecraft-boun...@mailman.qth.net  boun...@mailman.qth.net> On Behalf Of Nate Bargmann
> Sent: Tuesday, March 29, 2022 09:52
> To: elecraft@mailman.qth.net
> Subject: Re: [Elecraft] A hat was saved (totally apropos of nothing)
> 
> Don't feel too bad, Bob, you're not the only one.
> 
> I bought my K3 in autumn 2010 and have optioned it up over the years, the
> last big upgrade being the second receiver in late 2017.  I ordered
everything
> with the expectation that I would receive what I had ordered and I did,
> nothing more, nothing less, except that I was pleased that the filters I
received
> for the second receiver were matched very close to the filters I had
originally
> ordered for the K3.  Kudos to the staff for maintaining that database even
> though over seven years had elapsed.
> The filters are close enough that I have no issues with diversity receive.
> 
> A friend was at Dayton some years back (I was last there in '06) and gave
me a
> K3 button he picked up.  That is the only "swag" I have from Elecraft.  I
have
> numerous Yaesu caps, a few Icom caps (I don't wear either brand), and a DX
> Engineering cap even though DXE has probably gotten less of my money over
> the years than Elecraft!
> 
> It is what it is, as they say.
> 
> 73, Nate, N0NB
> 
> --
> "The optimist proclaims that we live in the best of all possible worlds.
The
> pessimist fears this is true."
> Web: https://www.n0nb.us
> Projects: https://github.com/N0NB
> GPG fingerprint: 82D6 4F6B 0E67 CD41 F689 BBA6 FB2C 5130 D55A 8819
> 
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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread Nate Bargmann
Don't feel too bad, Bob, you're not the only one.

I bought my K3 in autumn 2010 and have optioned it up over the years,
the last big upgrade being the second receiver in late 2017.  I ordered
everything with the expectation that I would receive what I had ordered
and I did, nothing more, nothing less, except that I was pleased that
the filters I received for the second receiver were matched very close
to the filters I had originally ordered for the K3.  Kudos to the staff
for maintaining that database even though over seven years had elapsed.
The filters are close enough that I have no issues with diversity
receive.

A friend was at Dayton some years back (I was last there in '06) and
gave me a K3 button he picked up.  That is the only "swag" I have from
Elecraft.  I have numerous Yaesu caps, a few Icom caps (I don't wear
either brand), and a DX Engineering cap even though DXE has probably
gotten less of my money over the years than Elecraft!

It is what it is, as they say.

73, Nate, N0NB

-- 
"The optimist proclaims that we live in the best of all
possible worlds.  The pessimist fears this is true."
Web: https://www.n0nb.us
Projects: https://github.com/N0NB
GPG fingerprint: 82D6 4F6B 0E67 CD41 F689 BBA6 FB2C 5130 D55A 8819

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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread Bill Weaver
This was a while back - early 2019 with the K3S order. I’m still waiting for 
the K4.

73,
Bill WE5P

Comfortably Numb

> On Mar 29, 2022, at 09:05, Bob Schwerdlin  wrote:
> 
> Wow!  At least you got a hat with your radio.
> 
> I put down my $1500 deposit on a K4 at the 2019 Hamvention and waited almost 
> 2 and a half years to finally receive the radio.  My very first Elecraft 
> purchase ever.  When Madelyn emailed me to say the radio is ready to ship, I 
> asked for at least a K4 lapel pin button, like the ones given away at that 
> hamfest, or possibly a baseball cap to be thrown in with the shipment.  The 
> radio was shipped with nothing but exactly what I ordered.  I guess I should 
> be pleased with that, after the EXTREMELY LONG WAIT.  Unfortunately, I was 
> never made aware of any K4 lapel pins while at that hamfest, and it was never 
> mentioned and I never saw anyone handing them out. I was kinda disappointed.  
> I realize it was not all Elecraft's fault.  So many issues came up during 
> that wait period, but I also feel like the radio was announced and sold 
> before it was truly ready for production.  All that money and EXTENDED wait, 
> and not even a "Sorry about the long wait... here's a little token of our 
> appreciation"  That would have been appreciated.
> 
> Flame off.
> 
> Bob, WG9L
> K4 #304
> 
> 
>> On 3/27/2022 8:21 PM, Bill Weaver wrote:
>> My Elecraft hat cost $5700 but the free radio that came with it was a nice 
>> touch! 藍
>> 
>> 73,
>> Bill WE5P
>> 
>> Comfortably Numb
>> 
 On Mar 27, 2022, at 21:07, Rich WC3T  wrote:
>>> 
>>> My wife in cleaning a junk bin this weekend found a “...filthy, dirty hat. 
>>>  Can I throw it out?”  She brandished my Elecraft hat.
>>> 
>>> I screamed.  “I’ve been looking for that hat for months!!!  You may NOT 
>>> throw it out and if you do I’ll buy two more to replace it!”She gave me 
>>> a long suffering glance and relinquished it.  It’s now safely in my part of 
>>> the closet.I thought I was going insane because I couldn’t find it.
>>> 
>>> 72,
>>> Rich Hurd / WC3T / DMR: 3142737
>>> Grid: FN20is
>>> __
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>>> Home: http://mailman.qth.net/mailman/listinfo/elecraft
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>>> 
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Re: [Elecraft] A hat was saved (totally apropos of nothing)

2022-03-29 Thread Bob Schwerdlin

Wow!  At least you got a hat with your radio.

I put down my $1500 deposit on a K4 at the 2019 Hamvention and waited 
almost 2 and a half years to finally receive the radio.  My very first 
Elecraft purchase ever.  When Madelyn emailed me to say the radio is 
ready to ship, I asked for at least a K4 lapel pin button, like the ones 
given away at that hamfest, or possibly a baseball cap to be thrown in 
with the shipment.  The radio was shipped with nothing but exactly what 
I ordered.  I guess I should be pleased with that, after the EXTREMELY 
LONG WAIT.  Unfortunately, I was never made aware of any K4 lapel pins 
while at that hamfest, and it was never mentioned and I never saw anyone 
handing them out. I was kinda disappointed.  I realize it was not all 
Elecraft's fault.  So many issues came up during that wait period, but I 
also feel like the radio was announced and sold before it was truly 
ready for production.  All that money and EXTENDED wait, and not even a 
"Sorry about the long wait... here's a little token of our 
appreciation"  That would have been appreciated.


Flame off.

Bob, WG9L
K4 #304


On 3/27/2022 8:21 PM, Bill Weaver wrote:

My Elecraft hat cost $5700 but the free radio that came with it was a nice 
touch! 藍

73,
Bill WE5P

Comfortably Numb


On Mar 27, 2022, at 21:07, Rich WC3T  wrote:

My wife in cleaning a junk bin this weekend found a “...filthy, dirty hat.  
Can I throw it out?”  She brandished my Elecraft hat.

I screamed.  “I’ve been looking for that hat for months!!!  You may NOT throw 
it out and if you do I’ll buy two more to replace it!”She gave me a long 
suffering glance and relinquished it.  It’s now safely in my part of the 
closet.I thought I was going insane because I couldn’t find it.

72,
Rich Hurd / WC3T / DMR: 3142737
Grid: FN20is
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