Re: [Emc-users] Plastic button routing

2013-04-18 Thread Steve Blackmore
On Wed, 17 Apr 2013 18:02:15 -0400, you wrote: I wrote my own script to handle the curved surface. I wrote a custom post processor for this as well, it works well enough for the button curve. I am using the Create Vector tool within vcarve. This is getting infilled with black enamel, and

[Emc-users] Machining a mold for a reflector?

2013-04-18 Thread Gregg Eshelman
How are molds for plastic reflectors machined? They have a large number of sharp edged corner cubes. Could be done with EDM, but how would the EDM electrode be machined? All those small facets have to be polished for the reflector to reflect light. Plastic reflectors have been made like this

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread andy pugh
On 18 April 2013 08:48, Gregg Eshelman g_ala...@yahoo.com wrote: How are molds for plastic reflectors machined? They have a large number of sharp edged corner cubes. Possibly forged with a pyramidal punch? -- atp If you can't fix it, you don't own it. http://www.ifixit.com/Manifesto

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
Hmm. I wonder how many folks who own a cnc router would let somebody else do something like this? My bro-in-law has a laser engraver, but to get a paintable depth would take a lot longer than the 20 seconds per but its taking me. So the suggestion is that a v bit is not going to curl the edges

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread Kent A. Reed
On 4/18/2013 7:26 AM, andy pugh wrote: On 18 April 2013 08:48, Gregg Eshelman g_ala...@yahoo.com wrote: How are molds for plastic reflectors machined? They have a large number of sharp edged corner cubes. Possibly forged with a pyramidal punch? Take a look at

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Marius Liebenberg
Make sure that your spindle speed is as slow as you can go with it. I found to get a neat clean cut with plastics, I have to turn the speed way down. The feed can be fast. You want to get nice chips. If you go too slow or the spindle speed is too high, the plastic tends to melt at the edges

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
I'll try that. I am currently cutting .015 deep, probably around 32000 rpm and 15 ipm. On Thu, Apr 18, 2013 at 7:36 AM, Marius Liebenberg mar...@mastercut.co.zawrote: Make sure that your spindle speed is as slow as you can go with it. I found to get a neat clean cut with plastics, I have to

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread Dave Caroline
I did a quick search in my archive and there are a couple of relevant pictures of the lens shape and a mold there may be more when I get around to doing more scanning http://www.collection.archivist.info/searchv13.php?searchstr=ps+lamp Dave On Thu, Apr 18, 2013 at 8:48 AM, Gregg Eshelman

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Ben Potter
That seems extremely slow. I can't see a mention of what the plastic you're cutting is but for Corian or acrylic with a 60 degree v-bit I tend to run at around 1800 mm/min, 3mm DOC, 16k to 20k on the spindle - I adjust that by ear. I would run faster - but my router caps out at 2000 mm/min. At

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
Yes, but.. a .020 snaps if you look at it wrong. On Thu, Apr 18, 2013 at 2:57 PM, Ben Potter b...@bpuk.org wrote: That seems extremely slow. I can't see a mention of what the plastic you're cutting is but for Corian or acrylic with a 60 degree v-bit I tend to run at around 1800 mm/min, 3mm

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Ben Potter
Oops, I missed that part. Your feed/speed make more sense now. I'd still be tempted to use a v-bit for that part and a 'V-Carve/Engraving' toolpath. While it's a bit on the small side, it *should* give nice clean corners too. It depends if your script will handle the Z motion correctly for that

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Steve Blackmore
On Thu, 18 Apr 2013 07:29:46 -0400, you wrote: Hmm. I wonder how many folks who own a cnc router would let somebody else do something like this? My bro-in-law has a laser engraver, but to get a paintable depth would take a lot longer than the 20 seconds per but its taking me. Must be a slow

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Peter Homann
Ye Steve is correct. I machine the soft plastic in these cases. The spindle speed is 1000rpm or less with a single flute 1/8 bit. http://homanndesigns.com/index.php?option=com_contentview=articleid=56:mp-03-cnc-pendant-kitcatid=34:cnc-projectsItemid=55

Re: [Emc-users] Plastic button routing

2013-04-18 Thread Erik Friesen
For 1/16 and larger plastic cuts I really like the onsrud single flute cutters, I am sold, even at $40 plus for larger ones. On Thu, Apr 18, 2013 at 7:10 PM, Peter Homann gro...@homanndesigns.comwrote: Ye Steve is correct. I machine the soft plastic in these cases. The spindle speed is

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread Peter Blodow
Am 18.04.2013 09:48, schrieb Gregg Eshelman: How are molds for plastic reflectors machined? They have a large number of sharp edged corner cubes. Could be done with EDM, but how would the EDM electrode be machined? All those small facets have to be polished for the reflector to reflect

[Emc-users] LinuxCNC would be very nice on the UDOO board.

2013-04-18 Thread Gregg Eshelman
The UDOO is a single board computer with a 1ghz quad core CPU plus an Arduino DUE. Same CPU as the Raspberry Pi but with 4 cores. Runs Linux and Android. http://www.kickstarter.com/projects/435742530/udoo-android-linux-arduino-in-a-tiny-single-board Note the much saner port arrangement than

Re: [Emc-users] LinuxCNC would be very nice on the UDOO board.

2013-04-18 Thread Przemek Klosowski
On Fri, Apr 19, 2013 at 12:26 AM, Gregg Eshelman g_ala...@yahoo.com wrote: The UDOO is a single board computer with a 1ghz quad core CPU plus an Arduino DUE. Same CPU as the Raspberry Pi but with 4 cores. Runs Linux and Android.

Re: [Emc-users] LinuxCNC would be very nice on the UDOO board.

2013-04-18 Thread Andrew
2013/4/19 Przemek Klosowski przemek.klosow...@gmail.com On Fri, Apr 19, 2013 at 12:26 AM, Gregg Eshelman g_ala...@yahoo.com wrote: The UDOO is a single board computer with a 1ghz quad core CPU plus an Arduino DUE. Same CPU as the Raspberry Pi but with 4 cores. Runs Linux and Android.

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread Gregg Eshelman
--- On Thu, 4/18/13, Kent A. Reed kentallanr...@gmail.com wrote: From: Kent A. Reed kentallanr...@gmail.com On 18 April 2013 08:48, Gregg Eshelman g_ala...@yahoo.com wrote: How are molds for plastic reflectors machined? They have a large number of sharp edged corner cubes. Possibly

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread TJoseph Powderly
On 04/19/2013 12:30 AM, Gregg Eshelman wrote: --- On Thu, 4/18/13, Kent A. Reed kentallanr...@gmail.com wrote: From: Kent A. Reed kentallanr...@gmail.com On 18 April 2013 08:48, Gregg Eshelman g_ala...@yahoo.com wrote: How are molds for plastic reflectors machined? They have a large number

Re: [Emc-users] Machining a mold for a reflector?

2013-04-18 Thread TJoseph Powderly
On 04/18/2013 06:37 AM, Kent A. Reed wrote: On 4/18/2013 7:26 AM, andy pugh wrote: Take a look at http://www.nissin-precision.com/english/Rrm.htm very impressive forms but if it _is_ electroforming, then the plated form is even smaller i wish nissin showed an unplated version to see what the