Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-18 Thread Noel Di
Hi all ! Now this is just a concept to provoke some thought. What about an open-frame machine? Say we make a wide railway line of chain on a large concrete floor - bolted down to the floor like (maybe raised 100mm or so on steel stand-offs). Then we construct a trolley style gantry the

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-18 Thread Lars Andersson
] Sent: den 18 mars 2009 19:22 To: emc-users@lists.sourceforge.net Subject: Re: [Emc-users] BIG CNC machine for making small airplane? Hi all ! Now this is just a concept to provoke some thought. What about an open-frame machine? Say we make a wide railway line of chain on a large concrete floor

[Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Peter Braroe
Hello all! Here are some thoughts: Precision Actually airplanes are a big like boats, not very precise. Consider a bunch of aluminum panels put together by hand with rivets, or wood spars with cloth covering. I fly two different Cessna 172s and they are supposed to be identical but have

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Stuart Stevenson
How would you hollow out the fuselage if you cut it out of one block of foam? On Tue, Mar 17, 2009 at 6:13 AM, Peter Braroe peter.bra...@newsmachine.com wrote: Hello all! Here are some thoughts: Precision Actually airplanes are a big like boats, not very precise. Consider a bunch of

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Sven Wesley
I don't want to be negative because I like when people try out new ideas, but... The rules are very clear, wings must have a tested beam and cross sections to be certified. Foam is for surfboards. Not even the lighest gliders are built with any type of foam. Beams and sections. Always. But it

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Jim Fleig - CNC Services
@lists.sourceforge.net Sent: Tuesday, March 17, 2009 7:13 AM Subject: [Emc-users] BIG CNC machine for making small airplane? Hello all! Here are some thoughts: Precision Actually airplanes are a big like boats, not very precise. Consider a bunch of aluminum panels put together by hand with rivets

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Tom
Peter Braroe peter.bra...@... writes: snip... Actually airplanes are a big like boats, not very precise... and I would be very surprised if they had millimeter precision! snip... wouldn't it be nice to just put a big block up and have instant airplane! Just add the skin. Has anyone

[Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Eric Taada
Burt Rutan figured this out in the 70's. with the Varieze and LongEze's. Tapered airfoils with twist can be made by running hot wires along numbered templates. CNC your templates then hotwire the wings in 4 foot sections. This will probably be too heavy a method for Sport Category craft. Scaled

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Brian Pitt
On Tuesday 17 March 2009 04:13, Peter Braroe wrote: The main thing I am thinking about is how to make something work over such a long distance as 6 meters. Perhaps a linear motor and a bicycle chain(s) with a tensioner could be used for the long axis? Those parts are plentiful! How to make an

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Roger
Tom kestrel...@... writes: snip OK... I am going to step in here at this point and say Whoa pardner! Yes, you can be a millimeter off in some areas with very little penalty, but in other respects a millimeter difference can defeat your ability to get off the ground ... or another

Re: [Emc-users] BIG CNC machine for making small airplane?

2009-03-17 Thread Belli Button
and measure any major dimension on a Cessna, if its within 2 its within spec. Greg - Original Message - From: Roger vrsculp...@hotmail.com To: emc-users@lists.sourceforge.net Sent: Tuesday, March 17, 2009 8:32 PM Subject: Re: [Emc-users] BIG CNC machine for making small airplane? Tom