Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Steve Blackmore
On Fri, 16 Jan 2009 00:19:25 + (UTC), you wrote: Those are tapered walls. The contours for those pockets are about 50 thou inset at the bottom of the pocket, so the walls are that much thicker down there. It might be worth investigating using a 3/8 endmill with a 1/16 radius end. That would

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Tom
Greg Michalski emc2usrl...@... writes: snip... Aside from a 5 axis (drool..), would a tapered endmill (such as used for mold work) achieve the desired angle? Just spit-balling. Very nice work Tom - great to see stuff like this. Thanks Greg. I have not used tapered endmill yet, but it

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Kenneth Lerman
Get a tapered end mill. Ken Stephen Wille Padnos wrote: Tom wrote: Steve Blackmore st...@... writes: Hi Tom - can't you remove them with a full depth finishing cut? Distinct edges like that are stress magnets ;) Steve Blackmore Hi Steve, Those are tapered walls. The

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread John Kasunich
Tom wrote: Those are tapered walls. The contours for those pockets are about 50 thou inset at the bottom of the pocket, so the walls are that much thicker down there. It might be worth investigating using a 3/8 endmill with a 1/16 radius end. That would give some gradation to each Z level

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Andre B.
At 09:48 AM 1/16/2009, you wrote: One thing to keep in mind when considering the tapered end mill idea is chatter. The existing stepped design limits the depth of cut (width of cutting edge engaged) to the height of one step. If you use a tapered end mill, the cutting edge will be engaged in

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Jon Elson
John Kasunich wrote: One thing to keep in mind when considering the tapered end mill idea is chatter. The existing stepped design limits the depth of cut (width of cutting edge engaged) to the height of one step. If you use a tapered end mill, the cutting edge will be engaged in the cut

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-16 Thread Tom
Andre B. ablanch...@... writes: Yep, were it me I would put some bigger radii in the corners and run a carbide ball end mill finish pass with say 0.005 or less down steps. Wind it up as fast as it will turn and feed it as fast as it will go. In the video that squawking that John is

[Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Jorge Lourenço Jr .
Tom, bravo ! Are the parallel marks inside the part made on purpose or due to the multi layer milling ? Jorge L. -Mensagem original- De: Tom [mailto:kestrel...@yahoo.com] Enviada em: quinta-feira, 15 de janeiro de 2009 03:23 Para: emc-users@lists.sourceforge.net Assunto: [Emc-users]

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Tom
=?iso-8859-1?Q?Jorge_Louren=E7o_Jr.?= writes: Tom, bravo ! Are the parallel marks inside the part made on purpose or due to the multi layer milling ? Jorge L. Hi Jorge, Those marks are from multi layer milling. Tom

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Steve Blackmore
On Thu, 15 Jan 2009 18:40:59 + (UTC), you wrote: Are the parallel marks inside the part made on purpose or due to the multi layer milling ? Jorge L. Hi Jorge, Those marks are from multi layer milling. Hi Tom - can't you remove them with a full depth finishing cut? Distinct edges like

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Tom
Steve Blackmore st...@... writes: Hi Tom - can't you remove them with a full depth finishing cut? Distinct edges like that are stress magnets ;) Steve Blackmore Hi Steve, Those are tapered walls. The contours for those pockets are about 50 thou inset at the bottom of the pocket, so the

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Stephen Wille Padnos
Tom wrote: Steve Blackmore st...@... writes: Hi Tom - can't you remove them with a full depth finishing cut? Distinct edges like that are stress magnets ;) Steve Blackmore Hi Steve, Those are tapered walls. The contours for those pockets are about 50 thou inset at the bottom of the

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Greg Michalski
Hi Tom - can't you remove them with a full depth finishing cut? Distinct edges like that are stress magnets ;) Steve Blackmore Hi Steve, Those are tapered walls. The contours for those pockets are about 50 thou inset at the bottom of the pocket, so the walls are that much thicker down

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Chris Radek
On Thu, Jan 15, 2009 at 10:44:48PM -0500, Greg Michalski wrote: I saw the mention of EMC2 2.3...at the risk of getting the whole list drooling on keyboards and causing mass crashing of emc-users list member's computers, is 2.3 expected within the next ~3 months or so? I think this plan still

Re: [Emc-users] RES: Successful Emc2 conversion (happy dance...)

2009-01-15 Thread Jon Elson
Tom wrote: Hi Steve, Those are tapered walls. The contours for those pockets are about 50 thou inset at the bottom of the pocket, so the walls are that much thicker down there. It might be worth investigating using a 3/8 endmill with a 1/16 radius end. That would give some gradation to each