[Emc-users] New Reprap name.

2013-12-10 Thread andy pugh
http://www.reprappro.com/new-electronics-new-reprap-new-distributor/

Apparently named after an entomologist. But the mechanism is very similar to:
http://www.lathes.co.uk/ormerodhandshaper/

More than coincidence?

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread andy pugh
On 10 December 2013 05:32, Gregg Eshelman g_ala...@yahoo.com wrote:
 A very nice surprise was the lot included a
 Kennametal Erickson quick change spindle from a Bridgeport. The guy had
 swapped it for an R8 spindle

That's just perverse!

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Re: [Emc-users] New Reprap name.

2013-12-10 Thread Kirk Wallace
On 12/10/2013 03:05 AM, andy pugh wrote:
 http://www.reprappro.com/new-electronics-new-reprap-new-distributor/

 Apparently named after an entomologist. But the mechanism is very similar to:
 http://www.lathes.co.uk/ormerodhandshaper/

 More than coincidence?


In thinking about a better RepRap I remembered Lindsay Books and visited 
the website -- crud, they are retired, that's sad.
http://www.lindsaybks.com/

Gingery seems to be active:
http://www.gingerybookstore.com/


-- 
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http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Delon Doubler

2013-12-10 Thread andy pugh
On 21 October 2013 18:21, Les Newell les.new...@fastmail.co.uk wrote:
 A trick to get around this is to use a 24V transformer to buck the mains
 down to 216V. Add the voltage doubler after that and your DC is spot on.

You seem to understand transforners :-)

I am wondering what I can do with this one, that I found in a skip.

Ideally I would like a 100V isolated supply, just to be a bit less
scary when messing about with servo motors.
(Rectified UK mains is 300V + )

This is the label on top:
https://drive.google.com/file/d/0BxjJW1-T6n7Cd2FrOWV5R3dRZnFhV2xrV0F3OHp3UW05X2NF/edit?usp=sharing


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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Dave Cole
On 12/10/2013 6:16 AM, andy pugh wrote:
 On 10 December 2013 05:32, Gregg Eshelman g_ala...@yahoo.com wrote:
 A very nice surprise was the lot included a
 Kennametal Erickson quick change spindle from a Bridgeport. The guy had
 swapped it for an R8 spindle
 That's just perverse!

I'd go a bit further and say that was crazy!

Dave

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Re: [Emc-users] Delon Doubler

2013-12-10 Thread Dave Cole
On 12/10/2013 11:58 AM, andy pugh wrote:
 On 21 October 2013 18:21, Les Newell les.new...@fastmail.co.uk wrote:
 A trick to get around this is to use a 24V transformer to buck the mains
 down to 216V. Add the voltage doubler after that and your DC is spot on.
 You seem to understand transforners :-)

 I am wondering what I can do with this one, that I found in a skip.

 Ideally I would like a 100V isolated supply, just to be a bit less
 scary when messing about with servo motors.
 (Rectified UK mains is 300V + )

 This is the label on top:
 https://drive.google.com/file/d/0BxjJW1-T6n7Cd2FrOWV5R3dRZnFhV2xrV0F3OHp3UW05X2NF/edit?usp=sharing


That could  work.

The bottom two bars with the numbers under them represent the Primary 
windings and the associated taps.

The top two bars represent the secondary windings.

The Verbdg is the connections needed to make to get the desired 
voltage out of the secondary when applying voltage to the primary.

So for instance, if you connect terminals 20 and 26, and 23 and 28 
together and apply 220 volts to those two nodes  (incoming power).
And connect 37 to 39 and 36 to 38 (wiring the secondary coils in 
parallel), then you will have 110 VAC power available at terminals 37 
and 36.

To further lower the secondary voltage you may be able to fully parallel 
the primary by connecting 20-25 and 24 to 28, but there may be some 
reason why that cannot be done.   The diagram does not show that.You 
could try it,  but I'd put a circuit breaker in each primary winding 
connection (you will need two)  just in case there is a problem doing 
that, then power up the transformer with no load and put a clamp on 
ammeter  on each primary winding to make sure you don't have some 
circulating currents.   The breakers are a just in case so the 
transformer doesn't melt down in case that is an incorrect connection.   
Having some circuit breakers on the primary feed is also a good idea in 
case this transformer was discarded due to failure.   Safety glasses are 
advised.  :-)

Dave


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Re: [Emc-users] New Reprap name.

2013-12-10 Thread Tim Voght
On 12/10/2013 11:11 AM, Kirk Wallace wrote:
 On 12/10/2013 03:05 AM, andy pugh wrote:
 http://www.reprappro.com/new-electronics-new-reprap-new-distributor/

 Apparently named after an entomologist. But the mechanism is very similar to:
 http://www.lathes.co.uk/ormerodhandshaper/

 More than coincidence?

 In thinking about a better RepRap I remembered Lindsay Books and visited
 the website -- crud, they are retired, that's sad.
 http://www.lindsaybks.com/

 Gingery seems to be active:
 http://www.gingerybookstore.com/



Lindsay books now being sold by:

http://www.youroldtimebookstore.com/

--Tim

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Stephen Dubovsky
Im not sure I'd go that far (and Im an owner of both).  NMTB/QC30 has
positive drive but a R8 power drawbar absolutely whoops QC30 in tool change
speed  ease.  Push button vs having to yank on a wrench both in and out.
Its not really an improvement.

SMD


On Tue, Dec 10, 2013 at 12:10 PM, Dave Cole linuxcncro...@gmail.com wrote:

 On 12/10/2013 6:16 AM, andy pugh wrote:
  On 10 December 2013 05:32, Gregg Eshelman g_ala...@yahoo.com wrote:
  A very nice surprise was the lot included a
  Kennametal Erickson quick change spindle from a Bridgeport. The guy had
  swapped it for an R8 spindle
  That's just perverse!

 I'd go a bit further and say that was crazy!

 Dave


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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread andy pugh
On 10 December 2013 17:56, Stephen Dubovsky smdubov...@gmail.com wrote:
 Im not sure I'd go that far (and Im an owner of both).  NMTB/QC30 has
 positive drive but a R8 power drawbar absolutely whoops QC30 in tool change
 speed  ease.

How long does it take to lower the table far enough to extract 4.5' of R8?

I admit I wasn't considering the possibility of it being a powered R8,
and was assuming that the 30-taper would be as convenient (or nearly
so) as my BT30 spindle.

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread tcninja12
well it might be faster for one tool jobs but 5 or 6 tools already touched off 
might make the qc a better choice

Terry

On Dec 10, 2013, at 11:56 AM, Stephen Dubovsky smdubov...@gmail.com wrote:

 Im not sure I'd go that far (and Im an owner of both).  NMTB/QC30 has
 positive drive but a R8 power drawbar absolutely whoops QC30 in tool change
 speed  ease.  Push button vs having to yank on a wrench both in and out.
 Its not really an improvement.
 
 SMD
 
 
 On Tue, Dec 10, 2013 at 12:10 PM, Dave Cole linuxcncro...@gmail.com wrote:
 
 On 12/10/2013 6:16 AM, andy pugh wrote:
 On 10 December 2013 05:32, Gregg Eshelman g_ala...@yahoo.com wrote:
 A very nice surprise was the lot included a
 Kennametal Erickson quick change spindle from a Bridgeport. The guy had
 swapped it for an R8 spindle
 That's just perverse!
 
 I'd go a bit further and say that was crazy!
 
 Dave
 
 
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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Dave Cole
I've got an Erickson QC30 on my Bridgeport CNC mill.
R8 does not maintain any accurate Z reference after a tool change.
So while you can change tools quickly, how much time does re-referencing 
the Z axis use on repetitive parts?

Dave

On 12/10/2013 12:56 PM, Stephen Dubovsky wrote:
 Im not sure I'd go that far (and Im an owner of both).  NMTB/QC30 has
 positive drive but a R8 power drawbar absolutely whoops QC30 in tool change
 speed  ease.  Push button vs having to yank on a wrench both in and out.
 Its not really an improvement.

 SMD


 On Tue, Dec 10, 2013 at 12:10 PM, Dave Cole linuxcncro...@gmail.com wrote:

 On 12/10/2013 6:16 AM, andy pugh wrote:
 On 10 December 2013 05:32, Gregg Eshelman g_ala...@yahoo.com wrote:
 A very nice surprise was the lot included a
 Kennametal Erickson quick change spindle from a Bridgeport. The guy had
 swapped it for an R8 spindle
 That's just perverse!
 I'd go a bit further and say that was crazy!

 Dave


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Re: [Emc-users] New Reprap name.

2013-12-10 Thread Dave Cole


On 12/10/2013 12:42 PM, Tim Voght wrote:
 On 12/10/2013 11:11 AM, Kirk Wallace wrote:
 On 12/10/2013 03:05 AM, andy pugh wrote:
 http://www.reprappro.com/new-electronics-new-reprap-new-distributor/

 Apparently named after an entomologist. But the mechanism is very similar 
 to:
 http://www.lathes.co.uk/ormerodhandshaper/

 More than coincidence?

 In thinking about a better RepRap I remembered Lindsay Books and visited
 the website -- crud, they are retired, that's sad.
 http://www.lindsaybks.com/

 Gingery seems to be active:
 http://www.gingerybookstore.com/


 Lindsay books now being sold by:

 http://www.youroldtimebookstore.com/

 --Tim

I ordered book reprints from Lindsay before he was on the internet.. as 
in before the internet.

He basically worshiped Dave Gingery in his catalog.. and he sold a ton 
of Gingery books.

http://www.lindsaybks.com/  - it appears that Lindsay retired.

Gingery died.
http://gingerybooks.com/DaveGingeryEssay.html

I found some of his books interesting and some just downright silly.   
Like how to make a lathe out of , a scrap Detroit Diesel piston and 
three roller skates.

Or I could buy a scrap lathe frame for $20.. and start there.. Hmmm

Dave

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Kirk Wallace
On 12/10/2013 10:50 AM, Dave Cole wrote:
 I've got an Erickson QC30 on my Bridgeport CNC mill.
 R8 does not maintain any accurate Z reference after a tool change.
 So while you can change tools quickly, how much time does re-referencing
 the Z axis use on repetitive parts?

 Dave

 On 12/10/2013 12:56 PM, Stephen Dubovsky wrote:
 Im not sure I'd go that far (and Im an owner of both).  NMTB/QC30 has
 positive drive but a R8 power drawbar absolutely whoops QC30 in tool change
 speed  ease.  Push button vs having to yank on a wrench both in and out.
 Its not really an improvement.

 SMD

My random thoughts.

I have just started using the R8/Tormach toolholding system and find it 
far more convenient than plain R8. Changes are as fast as grab a wrench, 
loosen draw bar enough to slide tool holder out, put next holder in, 
tighten, done. It features repeatable Z offsets, and offsets can also be 
set off the machine without a special tool holder holder. A power draw 
bar really isn't needed unless one has an automatic tool changer. The 
only down side might be that R8 is not as strong as 30 taper, but the 
Tormach version is stronger than plain R8.

I would, given a large budget, prefer 30 or 40 taper with a power draw bar.

I believe a Quick Change spindle can be drilled to use normal (CAT, BT, 
NMTB) taper holders with a draw bar.


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http://www.wallacecompany.com/E45/

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Re: [Emc-users] Delon Doubler

2013-12-10 Thread Gene Heskett
On Tuesday 10 December 2013 14:55:24 andy pugh did opine:

 On 21 October 2013 18:21, Les Newell les.new...@fastmail.co.uk wrote:
  A trick to get around this is to use a 24V transformer to buck the
  mains down to 216V. Add the voltage doubler after that and your DC is
  spot on.
 
 You seem to understand transforners :-)
 
 I am wondering what I can do with this one, that I found in a skip.
 
 Ideally I would like a 100V isolated supply, just to be a bit less
 scary when messing about with servo motors.
 (Rectified UK mains is 300V + )
 
Or about 215 volts rms, 50hz I assume?

 This is the label on top:
 https://drive.google.com/file/d/0BxjJW1-T6n7Cd2FrOWV5R3dRZnFhV2xrV0F3OHp
 3UW05X2NF/edit?usp=sharing

This label can be a bunch ambiguous.  But with the top wired in parallel, 
feeding one side to terms 39 and 37, and the other side to 36-38, one would 
assume the secondaries can then be probed to see which could be used to 
obtain the voltage you need.

Basically two warnings apply.  Don't seriously overvoltage the primary 
else the iron will become saturated magnetically at the peak voltage and 
when that happens the input current rises dramatically and heating 
destruction can occur.  I see it has a 1050VA rating, or nominally 1 
kilowatt in round figures.  The iron saturation point isn't a generally 
published spec but can usually take a 15 to 25% overvoltage condition in 
well built transformers.  I ran my mill for years on an old tranny from a 
2 tape machine, feeding the 127 volt primary voltage we get here in the US 
of Hay, to the primary terminals labeled for a 90 volt feed, in order to 
get 29.5 volts for the motors out of the 24 volt winding when using a choke 
input filter.  No noticeable heating of that 50+yo well potted hunk of 
iron, but that is pushing the envelope looking for the smoke vent with 
more modern iron.

This transformer in the pix, can also handle a nominally 440 volt feed by 
shorting 37-38 together, and feeding the line rails to 36  39.  This would 
divide the secondary voltages by 2.

They could have labeled it better though, and I doubt if an English label 
would remove any of the ambiguity.  If that was available as surplus, I'd 
take a couple of them.

Cheers, Gene
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 soap, ballot, jury, and ammo. Please use in that order.
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Re: [Emc-users] Delon Doubler

2013-12-10 Thread Gene Heskett
On Tuesday 10 December 2013 15:19:27 Dave Cole did opine:

 On 12/10/2013 11:58 AM, andy pugh wrote:
  On 21 October 2013 18:21, Les Newell les.new...@fastmail.co.uk wrote:
  A trick to get around this is to use a 24V transformer to buck the
  mains down to 216V. Add the voltage doubler after that and your DC
  is spot on.
  
  You seem to understand transforners :-)
  
  I am wondering what I can do with this one, that I found in a skip.
  
  Ideally I would like a 100V isolated supply, just to be a bit less
  scary when messing about with servo motors.
  (Rectified UK mains is 300V + )
  
  This is the label on top:
  https://drive.google.com/file/d/0BxjJW1-T6n7Cd2FrOWV5R3dRZnFhV2xrV0F3O
  Hp3UW05X2NF/edit?usp=sharing
 
 That could  work.
 
 The bottom two bars with the numbers under them represent the Primary
 windings and the associated taps.
 
 The top two bars represent the secondary windings.
 
 The Verbdg is the connections needed to make to get the desired
 voltage out of the secondary when applying voltage to the primary.
 
 So for instance, if you connect terminals 20 and 26, and 23 and 28
 together and apply 220 volts to those two nodes  (incoming power).
 And connect 37 to 39 and 36 to 38 (wiring the secondary coils in
 parallel), then you will have 110 VAC power available at terminals 37
 and 36.
 
 To further lower the secondary voltage you may be able to fully parallel
 the primary by connecting 20-25 and 24 to 28, but there may be some
 reason why that cannot be done.   The diagram does not show that.You
 could try it,  but I'd put a circuit breaker in each primary winding
 connection (you will need two)  just in case there is a problem doing
 that, then power up the transformer with no load and put a clamp on
 ammeter  on each primary winding to make sure you don't have some
 circulating currents.   The breakers are a just in case so the
 transformer doesn't melt down in case that is an incorrect connection.
 Having some circuit breakers on the primary feed is also a good idea in
 case this transformer was discarded due to failure.   Safety glasses are
 advised.  :-)
 
 Dave
 
 
 
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Dave, you probably have it better than I do.

Cheers, Gene
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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread andy pugh
On 10 December 2013 20:13, Kirk Wallace kwall...@wallacecompany.com wrote:

 I would, given a large budget, prefer 30 or 40 taper with a power draw bar.

My power draw-bar cost me £40, and half of that was because I decided
to anodise the parts.
(My mill was 30 INT as delivered, and is now using BT30 tooling)

The Tormach power drawbar system for TTS looks reasonably easy to copy.

I hated the time spent to operate the MT3 spindle on the previous mill
out of all proportion to the time it actually took.

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Gene Heskett
On Tuesday 10 December 2013 15:55:29 andy pugh did opine:

 On 10 December 2013 20:13, Kirk Wallace kwall...@wallacecompany.com 
wrote:
  I would, given a large budget, prefer 30 or 40 taper with a power draw
  bar.
 
 My power draw-bar cost me £40, and half of that was because I decided
 to anodise the parts.
 (My mill was 30 INT as delivered, and is now using BT30 tooling)
 
 The Tormach power drawbar system for TTS looks reasonably easy to copy.
 
 I hated the time spent to operate the MT3 spindle on the previous mill
 out of all proportion to the time it actually took.

Agreed Andy, my MT2 is a PIMA. And hell on spindle bearings since you have 
to seriously beat the drawbolt to loosen it.

Cheers, Gene
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Re: [Emc-users] Four cable CNC with LCNC. Someone finally did it.

2013-12-10 Thread Florian Rist
Hi Viesturs

 Paused at 0:57 and I see 7 ropes.

Right, I didn't notice this. Maybe the plan was to have 8 but one of the
drives died. :-)

  And at 3:17 I certainly do no understand,
 what kind of g-code is that, it seems to use G01 and G02, but the axis
 words seem strange. 

Indeed, looks strange.

 Are those meant to be some parameters?

Maybe taught points. Reminds me of a array of taught locations in a KRL
Kuka robot program.

cu
Flo

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Re: [Emc-users] Delon Doubler

2013-12-10 Thread Dave Cole
On 12/10/2013 3:18 PM, Gene Heskett wrote:
 On Tuesday 10 December 2013 14:55:24 andy pugh did opine:

 On 21 October 2013 18:21, Les Newell les.new...@fastmail.co.uk wrote:
 A trick to get around this is to use a 24V transformer to buck the
 mains down to 216V. Add the voltage doubler after that and your DC is
 spot on.
 You seem to understand transforners :-)

 I am wondering what I can do with this one, that I found in a skip.

 Ideally I would like a 100V isolated supply, just to be a bit less
 scary when messing about with servo motors.
 (Rectified UK mains is 300V + )

 Or about 215 volts rms, 50hz I assume?

 This is the label on top:
 https://drive.google.com/file/d/0BxjJW1-T6n7Cd2FrOWV5R3dRZnFhV2xrV0F3OHp
 3UW05X2NF/edit?usp=sharing
 This label can be a bunch ambiguous.  But with the top wired in parallel,
 feeding one side to terms 39 and 37, and the other side to 36-38, one would
 assume the secondaries can then be probed to see which could be used to
 obtain the voltage you need.

 Basically two warnings apply.  Don't seriously overvoltage the primary
 else the iron will become saturated magnetically at the peak voltage and
 when that happens the input current rises dramatically and heating
 destruction can occur.  I see it has a 1050VA rating, or nominally 1
 kilowatt in round figures.  The iron saturation point isn't a generally
 published spec but can usually take a 15 to 25% overvoltage condition in
 well built transformers.  I ran my mill for years on an old tranny from a
 2 tape machine, feeding the 127 volt primary voltage we get here in the US
 of Hay, to the primary terminals labeled for a 90 volt feed, in order to
 get 29.5 volts for the motors out of the 24 volt winding when using a choke
 input filter.  No noticeable heating of that 50+yo well potted hunk of
 iron, but that is pushing the envelope looking for the smoke vent with
 more modern iron.

 This transformer in the pix, can also handle a nominally 440 volt feed by
 shorting 37-38 together, and feeding the line rails to 36  39.  This would
 divide the secondary voltages by 2.

 They could have labeled it better though, and I doubt if an English label
 would remove any of the ambiguity.  If that was available as surplus, I'd
 take a couple of them.

 Cheers, Gene

Good point about saturating the iron via overvoltage.That probably 
explains why I melted some 14 gauge wire several years ago.. in a test 
connection.

Andy said he got the transformer out of a skip which I believe 
translates to dumpster.

As in  dumpster diving.  A sport in which I am well versed.  ;-)

Dave

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Stephen Dubovsky
On Tue, Dec 10, 2013 at 1:50 PM, Dave Cole linuxcncro...@gmail.com wrote:

 I've got an Erickson QC30 on my Bridgeport CNC mill.
 R8 does not maintain any accurate Z reference after a tool change.


Why?  R8 uses a taper angle of 16.85deg.  NMTB/QC30 uses 16.5943deg [both
from wikipedia].  Both of them the taper face is the gauge line (they don't
seat on a flat face or anything.)  Both have 1.25 max taper diameters.
They are basically identical.  So if you can get repeatable pull/torque
both should seat just as repeatably.

SMD
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Re: [Emc-users] C2000 vfd + AC inductor motor + LinuxCNC

2013-12-10 Thread Leonardo Marsaglia
Well. I have some good news at leat based on my experience tuning servos. I
mounted the motor and now is working moving the screw (this is a SAE 1045
steel screw with a nut made out of nylon 6). Doing a quick tuning today I
got a 0.2 mm of error and the oscillation stoped when the joint reached the
position.

The only thing is that I'm getting vibrations during the moving of the
joint. I know I need more tuning but may be there are some tips for this.
Also I'm working at 3000 mm/m wich is half the velocity I expect but I
don't have complains so far.

Thanks as always!




2013/12/6 Leonardo Marsaglia leonardomarsagli...@gmail.com

 I will try it with load tomorrow or next monday, because I'm finishing
 with the encoder coupling for the screw. I never tried the autotunning but
 it is supposed to tune all the motor parameters to get better torque. I
 hope that helps to improve the positioning. Anyway as I told before I don't
 need centesimal accuraty, but now I need to ged rid of that oscillation
 that doesn't stop. I will try and see what happens the I'll tell you. Off
 course I'll be uploading some videos when it's working :).

 Thanks as always!


 2013/12/6 Jon Elson el...@pico-systems.com

 On 12/05/2013 09:35 PM, Leonardo Marsaglia wrote:
  2013/12/5 Jon Elson el...@pico-systems.com
 
  Is this a flux vector drive, or a standard VFD?  A
  flux-vector drive can
  perform the computations to keep the rotor excited without
  moving
  it.  A standard VFD cannot, it has to move the motor to
  excite the
  induced field in the rotor.  So, it will keep dancing.
 
  It says that is a FOC (field oriented control) ac drive, so I guess it's
  not a standard VFD. Anyway it has a lot of options even an autotunning
  feature so may be I'ts not well configured to get the maximum out of it.
  Now I have set it to work only with +/- 10 volts and without any
  acceleration or breaking assistance, so all the acceleration a
 deceleration
  it's done by the PID of LinuxCNC.
 Ah, then do the autotune and turn off most of the PID
 features in LinuxCNC.
 Don't use any I, a low P value and just a little D, and no
 FFx.  Let the
 drive do most of the hard work.  You will probably need to redo
 the autotune when the motor is connected to a load.

 Jon



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Re: [Emc-users] Delon Doubler

2013-12-10 Thread Gene Heskett
On Tuesday 10 December 2013 17:28:10 Dave Cole did opine:

 On 12/10/2013 3:18 PM, Gene Heskett wrote:
  On Tuesday 10 December 2013 14:55:24 andy pugh did opine:
  On 21 October 2013 18:21, Les Newell les.new...@fastmail.co.uk 
wrote:
  A trick to get around this is to use a 24V transformer to buck the
  mains down to 216V. Add the voltage doubler after that and your DC
  is spot on.
  
  You seem to understand transforners :-)
  
  I am wondering what I can do with this one, that I found in a skip.
  
  Ideally I would like a 100V isolated supply, just to be a bit less
  scary when messing about with servo motors.
  (Rectified UK mains is 300V + )
  
  Or about 215 volts rms, 50hz I assume?
  
  This is the label on top:
  https://drive.google.com/file/d/0BxjJW1-T6n7Cd2FrOWV5R3dRZnFhV2xrV0F3
  OHp 3UW05X2NF/edit?usp=sharing
  
  This label can be a bunch ambiguous.  But with the top wired in
  parallel, feeding one side to terms 39 and 37, and the other side to
  36-38, one would assume the secondaries can then be probed to see
  which could be used to obtain the voltage you need.
  
  Basically two warnings apply.  Don't seriously overvoltage the
  primary else the iron will become saturated magnetically at the peak
  voltage and when that happens the input current rises dramatically
  and heating destruction can occur.  I see it has a 1050VA rating, or
  nominally 1 kilowatt in round figures.  The iron saturation point
  isn't a generally published spec but can usually take a 15 to 25%
  overvoltage condition in well built transformers.  I ran my mill for
  years on an old tranny from a 2 tape machine, feeding the 127 volt
  primary voltage we get here in the US of Hay, to the primary
  terminals labeled for a 90 volt feed, in order to get 29.5 volts for
  the motors out of the 24 volt winding when using a choke input
  filter.  No noticeable heating of that 50+yo well potted hunk of
  iron, but that is pushing the envelope looking for the smoke vent
  with more modern iron.
  
  This transformer in the pix, can also handle a nominally 440 volt feed
  by shorting 37-38 together, and feeding the line rails to 36  39. 
  This would divide the secondary voltages by 2.
  
  They could have labeled it better though, and I doubt if an English
  label would remove any of the ambiguity.  If that was available as
  surplus, I'd take a couple of them.
  
  Cheers, Gene
 
 Good point about saturating the iron via overvoltage.That probably
 explains why I melted some 14 gauge wire several years ago.. in a test
 connection.
 
 Andy said he got the transformer out of a skip which I believe
 translates to dumpster.
 
 As in  dumpster diving.  A sport in which I am well versed.  ;-)
 
 Dave

Quite familiar with the technique.  My fav dumpster is about 80 acres 
worth, 25 miles east of me, belongs to an ex, now retired employee of the 
stations.  If he hasn't got it, its only because his pickup wasn't big 
enough to haul it when it was free.  Since I was his boss for nearly 20 
years, even refused to fire him on one occasion because he was a pretty 
good maker for me, I have to force him to take my money, usually for far 
less than its worth.  If I need some clean cherry or mahogany in 2' pieces, 
I've hauled off a ton or so for zip.  He gets it out of the burn piles at a 
couple furniture makers hidden here and there up unmarked gullies, trying 
to get it before they stick a pint of k2 and a match in it.  I've made a 
couple maple gunstocks, and some mahogany furniture for me, and the maple 
was all I paid for.  He'd bought a huge slab with the idea of making his 
own guitar, didn't know it needed waxed to slow the drying so it wouldn't 
split, but stuck it into the hot air exhaust of the transmitter for about a 
month.  Of course it split like crazy. So I gave him a 20, took it home  
stood it in the corner for about a decade.  Couldn't cut into it for 
splits, finally cut a good sized piece for a rifle stock, sealed it in a 
60 by 8 section of sewer pipe  pulled a hard vaccum on it for about 6 
months.  Couple hairline cracks I worked some superglue into, and now its 
thumbhole style with my TC black diamond BP rifle snoozing in it.  Gets 
ooohs and aahhs at the range when I bring it out.  That WAS the general 
idea.  That and a couple other details have made a 1.25 grouper at 50 
yards out of it, good considering that when I bought it originally, a 6 
group at 25 yards was a good day.

One of the toy's he has sitting out in the weather is the welded frame of a 
low band diplexer assembly, about 4 feet deep, 6 feet high and 5 feet wide, 
4 heliarc welded alu angle.  Looks like it would make one hell of a maker-
bot frame.  But I'd have to build a building for it and I'm darned near out 
of real estate I can put more roof over.  But I stand and stare at it 
drooling slightly, every time I go over to see what he has that I can use 
for one of my current projects.  He also has some huge, but probably peanut 

Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread ed
tcninj...@yahoo.com wrote:
 well it might be faster for one tool jobs but 5 or 6 tools already touched 
 off might make the qc a better choice

 Terry

   
I have a 200 Kwik Switch on my Wells Index, would not trade it for any 
amount of R8. Like the cat series it is a lot shorter for tool changes. 
The tool table is your friend.

Ed.


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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread ed
Stephen Dubovsky wrote:
 On Tue, Dec 10, 2013 at 1:50 PM, Dave Cole linuxcncro...@gmail.com wrote:
   
 Why?  R8 uses a taper angle of 16.85deg.  NMTB/QC30 uses 16.5943deg [both
 from wikipedia].  Both of them the taper face is the gauge line (they don't
 seat on a flat face or anything.)  Both have 1.25 max taper diameters.
 They are basically identical.  So if you can get repeatable pull/torque
 both should seat just as repeatably.

 SMD
   
If you use solid tool holders instead of collets then you will have 
repeatability. The disadvantage then is the length of the tool holder in 
toolchange situations.

Ed.


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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Dave Cole
On 12/10/2013 4:55 PM, Stephen Dubovsky wrote:
 On Tue, Dec 10, 2013 at 1:50 PM, Dave Cole linuxcncro...@gmail.com wrote:

 I've got an Erickson QC30 on my Bridgeport CNC mill.
 R8 does not maintain any accurate Z reference after a tool change.

 Why?  R8 uses a taper angle of 16.85deg.  NMTB/QC30 uses 16.5943deg [both
 from wikipedia].  Both of them the taper face is the gauge line (they don't
 seat on a flat face or anything.)  Both have 1.25 max taper diameters.
 They are basically identical.  So if you can get repeatable pull/torque
 both should seat just as repeatably.

 SMD
 --

Oops..  you are exactly correct.   I was thinking about something else. 
   Thanks for the correction.

I was happy to get the Ericson spindle on my Bridgeport since I didn't 
want to have to climb to the top to get to a drawbar.

Being able to stay on the floor is an advantage and no need for a power 
drawbar.  One less thing to screw up.

Dave






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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Gregg Eshelman
On Tue, 12/10/13, Kirk Wallace kwall...@wallacecompany.com wrote:

 My random thoughts.
 
 I have just started using the R8/Tormach toolholding system and find it 
 far more convenient than plain R8. Changes are as fast as grab a wrench, 
 loosen draw bar enough to slide tool holder out, put next holder in, 
 tighten, done. It features repeatable Z offsets, and offsets can also be 
 set off the machine without a special tool holder holder. A  power draw 
 bar really isn't needed unless one has an automatic tool changer. The 
 only down side might be that R8 is not as strong as 30 taper, but the 
 Tormach version is stronger than plain R8.
 
 I would, given a large budget, prefer 30 or 40 taper with a power draw bar.
 
 I believe a Quick Change spindle can be drilled to use normal (CAT, BT, 
 NMTB) taper holders with a draw bar.


The quick change spindle I got is drilled for a drawbar so the QC nut can be 
removed to use holders that don't have the right flange. It also has screws 
around the sides which are supposed to protrude in enough so the nut can't back 
off too far, which makes it easier to insert and remove holders. Put the wrench 
on, pull about 1/3 turn to the stop, swap tool then flip the wrench around and 
push it back. I'll need to replace those screws if I want that to work. Works 
OK without the stop.

The neat bit of an NMTB taper is any other 30 (or 40 or 5) taper holder will 
work if you have a drawbar with the right thread. Even collets for a Kearney 
and Treker 2D would work, though they don't have notches for the drive lugs.


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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Gregg Eshelman
On Tue, 12/10/13, Gene Heskett ghesk...@wdtv.com wrote:

 Agreed Andy, my MT2 is a PIMA. And hell on spindle bearings
 since you have 
 to seriously beat the drawbolt to loosen it.
 
 Cheers, Gene
 -- 

That's why I use a ball joint separator (AKA pickle fork) on my little 
Chinese drill/mill. Fits between the spindle nose and the endmill holder. Takes 
little effort to pop it loose, of course with the drawbar loosened first.

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Gregg Eshelman
On Tue, 12/10/13, Stephen Dubovsky smdubov...@gmail.com wrote:

 Subject: Re: [Emc-users] Acra CNC refit progress.
 To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
 Date: Tuesday, December 10, 2013, 2:55 PM
 
 On Tue, Dec 10, 2013 at 1:50 PM, Dave
 Cole linuxcncro...@gmail.com
 wrote:
 
  I've got an Erickson QC30 on my Bridgeport CNC mill.
  R8 does not maintain any accurate Z reference after a
 tool change.
 
 
 Why?  R8 uses a taper angle of 16.85deg. 
 NMTB/QC30 uses 16.5943deg [both
 from wikipedia].  Both of them the taper face is the
 gauge line (they don't
 seat on a flat face or anything.)  Both have 1.25 max
 taper diameters.
 They are basically identical.  So if you can get
 repeatable pull/torque
 both should seat just as repeatably.
 
 SMD

R8 is mainly used for collets instead of tool holders. If you're doing all one 
off stuff or will use a single setup for a production run then it's not a big 
deal. If you're constantly swapping tools then collets are a pain.

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Gene Heskett
On Tuesday 10 December 2013 20:13:46 Gregg Eshelman did opine:

 On Tue, 12/10/13, Gene Heskett ghesk...@wdtv.com wrote:
 
  Agreed Andy, my MT2 is a PIMA. And hell on spindle bearings
  since you have
  to seriously beat the drawbolt to loosen it.
 
  Cheers, Gene
 
 That's why I use a ball joint separator (AKA pickle fork) on my little
 Chinese drill/mill. Fits between the spindle nose and the endmill
 holder. Takes little effort to pop it loose, of course with the drawbar
 loosened first.
 
There is not enough of the mT2 collet below the spindle to allow a pickle 
fork to gain a purchase.  A flange on the end would make the pickle fork 
tines too thin to survive the music.  Its a toy...

 
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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Kirk Wallace
On 12/10/2013 12:28 PM, andy pugh wrote:
 On 10 December 2013 20:13, Kirk Wallace kwall...@wallacecompany.com wrote:

 I would, given a large budget, prefer 30 or 40 taper with a power draw bar.

 My power draw-bar cost me £40, and half of that was because I decided
 to anodise the parts.
 (My mill was 30 INT as delivered, and is now using BT30 tooling)

 The Tormach power drawbar system for TTS looks reasonably easy to copy.

 I hated the time spent to operate the MT3 spindle on the previous mill
 out of all proportion to the time it actually took.


My thinking is the cost would be in getting or making a 30 taper spindle 
to replace the R8.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Jon Elson
On 12/10/2013 12:50 PM, Dave Cole wrote:
 I've got an Erickson QC30 on my Bridgeport CNC mill.
 R8 does not maintain any accurate Z reference after a tool change.
 So while you can change tools quickly, how much time does re-referencing
 the Z axis use on repetitive parts?


Why do you say that?  You can get end mill holders for R8, 
and they
are as repeatable as any other tool holder.  Yes, collets 
won't give
you repeatable length, of course.  I have a whole tray of 
end mill
holders, and rarely use the collets.

Jon

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread tcninja12
This discussion reminded me That I have one of these if someone wants to try it

http://i1028.photobucket.com/albums/y342/tcninja12/Mobile%20Uploads/image_zps00648bad.jpg

On Dec 10, 2013, at 7:20 PM, Kirk Wallace kwall...@wallacecompany.com wrote:

 On 12/10/2013 12:28 PM, andy pugh wrote:
 On 10 December 2013 20:13, Kirk Wallace kwall...@wallacecompany.com wrote:
 
 I would, given a large budget, prefer 30 or 40 taper with a power draw bar.
 
 My power draw-bar cost me £40, and half of that was because I decided
 to anodise the parts.
 (My mill was 30 INT as delivered, and is now using BT30 tooling)
 
 The Tormach power drawbar system for TTS looks reasonably easy to copy.
 
 I hated the time spent to operate the MT3 spindle on the previous mill
 out of all proportion to the time it actually took.
 
 My thinking is the cost would be in getting or making a 30 taper spindle 
 to replace the R8.
 
 -- 
 Kirk Wallace
 http://www.wallacecompany.com/machine_shop/
 http://www.wallacecompany.com/E45/
 
 --
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 organizations don't have a clear picture of how application performance 
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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Kirk Wallace
On 12/10/2013 07:21 PM, Jon Elson wrote:
 On 12/10/2013 12:50 PM, Dave Cole wrote:
 I've got an Erickson QC30 on my Bridgeport CNC mill.
 R8 does not maintain any accurate Z reference after a tool change.
 So while you can change tools quickly, how much time does re-referencing
 the Z axis use on repetitive parts?


 Why do you say that?  You can get end mill holders for R8,
 and they
 are as repeatable as any other tool holder.  Yes, collets
 won't give
 you repeatable length, of course.  I have a whole tray of
 end mill
 holders, and rarely use the collets.

 Jon

For many years, I only used collets in my Bridgeport because I didn't 
know any better. It also took working for someone else find out about 
lathe soft jaws and the spider for trimming them. By the time I get the 
hang of this CNC stuff, it will be time to go.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Dave Cole
On 12/10/2013 10:21 PM, Jon Elson wrote:
 On 12/10/2013 12:50 PM, Dave Cole wrote:
 I've got an Erickson QC30 on my Bridgeport CNC mill.
 R8 does not maintain any accurate Z reference after a tool change.
 So while you can change tools quickly, how much time does re-referencing
 the Z axis use on repetitive parts?


 Why do you say that?  You can get end mill holders for R8,
 and they
 are as repeatable as any other tool holder.  Yes, collets
 won't give
 you repeatable length, of course.  I have a whole tray of
 end mill
 holders, and rarely use the collets.

 Jon

I refuse to explain my erroneous thinking.  ;-)

Kurts right.

Dave

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Re: [Emc-users] Acra CNC refit progress.

2013-12-10 Thread Gregg Eshelman
On 12/10/2013 8:46 PM, tcninj...@yahoo.com wrote:
 This discussion reminded me That I have one of these if someone wants to try 
 it

 http://i1028.photobucket.com/albums/y342/tcninja12/Mobile%20Uploads/image_zps00648bad.jpg

What is the taper on those holders?


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