Re: [Emc-users] Plasma Table

2013-09-06 Thread Marius Liebenberg
Jack
In this case Google is your friend. There are literally thousands of 
ideas from guys who have done their own thing. Two things I recommend 
that you don't do without.
1: You must fit a THC of sorts. Especially if you are going to cut 
thinner materials.
2: You must fit a water bed for your own health's sake. Also you can 
minimize the warping if you cut in water.

Do a table that can cut a full sheet. The cost will not be that much 
more. Most of the cost goes into the linear devices and the control 
system (drivers, motors etc)


On 2013/09/06 04:47 AM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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Re: [Emc-users] Servo motor watts VS torque?

2013-09-06 Thread Sven Wesley
2013/9/6 Gregg Eshelman g_ala...@yahoo.com

 On Thu, 9/5/13, Sven Wesley svenne.d...@gmail.com wrote:

 ...
  gantry weight around 80-90 kg and is driven by small Nidec
  servos rated at 80 V (really small).
 

 That's not even 200 pounds. The table on this mill is 10x50 - 25.4x127
 centimeters, 4 - 10cm at its thickest, of cast iron, plus the saddle.
 That's a lot of weight to move, which I'm not in the least interested in
 removing unless or until it absolutely needs to be.


You miss my point, in relation to the weight the motors are really small.
In fact, pretty many on this mailing list said it was not possible to run a
machine with such small motors. Still, I cut metal at high speed. It's not
the motors that are weak, it's the spindle.

Is the table five times the width in length? If it is solid 10 cm you have
258 kg moving weight. Lets say you want 10m/s, 0.3 seconds in acceleration
time, 5 mm pitch and 300 kg moving mass you will end up with a need of 0.5
Nm to drive the table at 500 N applied cutting force and 4.1 Nm to
accelerate. Assume you don't have linear guides (i.e. sliding guides) you
need 4.5 Nm to accelerate. That is a peak value.

I have a set of 4 Nm constant tourqe motors in the workshop rated 750 W,
they are beefy bastards. You don't need that. Of course you could have it
if you like speed and nasty accelerations (I'm the last to say else, I like
overkill), but then you also need a fat ball screw that doesn't bend and
preferably cooling on the ball nuts.

Go large if you want, it's not necessary though.

/Sven
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Re: [Emc-users] Plasma Table

2013-09-06 Thread Viesturs Lācis
2013/9/6 Marius Liebenberg mar...@mastercut.co.za

 Jack
 In this case Google is your friend. There are literally thousands of
 ideas from guys who have done their own thing. Two things I recommend
 that you don't do without.
 1: You must fit a THC of sorts. Especially if you are going to cut
 thinner materials.


This is easy and cost effective with THCAD card from Mesa.

2: You must fit a water bed for your own health's sake. Also you can
 minimize the warping if you cut in water.


Cutting in water will harden the material.
But I do agree that some kind of smoke removal is mandatory. Based on
geographical location and temperatures in winter, downdraft table and
simple ventilator that sucks the smoke and gases out of the workshop might
be a solution.

There are _lots_ of videos on youtube, where one can see, how others have
built their diy plasma machines. Since the question is about hints of
mechanical design, all the builds of Mach users also might worth looking at.
I did build a plasma table with 6x2 m work envelope with a downdraft table,
I could share something from the 3d model, but I consider it to be above
hobby level in terms of linear rails, motors, gearboxes, so I am not sure,
how useful could that be.

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Re: [Emc-users] BeagleBone Image Available

2013-09-06 Thread Gregg Eshelman
On Thu, 9/5/13, Jon Elson el...@pico-systems.com wrote:

 Subject: Re: [Emc-users] BeagleBone Image Available
 To: Ron Bean bucketwo...@rbean.users.panix.com, Enhanced Machine 
Controller (EMC) emc-users@lists.sourceforge.net
 Date: Thursday, September 5, 2013, 8:08 PM
 
 Ron Bean wrote:
  I still don't see a
  benefit in using a BB with a Bridgeport class machine
      
 
  I tend to assume that a single-board computer like the
 Beaglebone would 
  be more reliable than a desktop PC, just because it has
 fewer moving 
  parts.
    
 All Bridgeport mill and Romi lathes made since 1980 (maybe
 earlier) had desktop PC motherboards in them.  We have 3 at work like that.

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;-)

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Re: [Emc-users] Plasma Table

2013-09-06 Thread Gregg Eshelman
On Thu, 9/5/13, Jack Coats j...@coats.org wrote:

 Subject: [Emc-users] Plasma Table
 To: Enhanced Machine Controller (EMC) Emc-users@lists.sourceforge.net
 Date: Thursday, September 5, 2013, 8:47 PM
 
 Has anyone done a DIY plasma table,
 or have suggestions I could find
 out about a DIY version?
 
 I am a rookie and just learning, wanting to find out if it
 could be practical for a hobby setup.
 
 TIA, Jack

Lots of people have built them from scratch and saved a lot of money. I was 
going to build one for a shop here but then one evening I decided to search 
Criagslist for CNC and found a 5x10 foot Torchmate 3 for $9,000 with a Thermal 
Dynamics Cutmaster 82, so the shop owner bought that instead.

No problem, I get to use it. ;-)

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Re: [Emc-users] Plasma Table

2013-09-06 Thread John Thornton
Yes, I built my own plasma table.

http://s47.photobucket.com/user/johnplctech/library/Plasma%20Cutter?sort=3page=1

In these videos I didn't have a THC
http://www.youtube.com/watch?v=e70jdiDm7yc
http://www.youtube.com/watch?v=knf3cPrZPrk
http://www.youtube.com/watch?v=3o84BzF90JM
http://www.youtube.com/watch?v=qlXCdfPsQUU
http://www.youtube.com/watch?v=EC1_TTlsOrM
http://www.youtube.com/watch?v=KvhvQu5Xxtk

And the latest
http://gnipsel.com/shop/plasma/plasma.xhtml

I designed the table to be 50 in X and 36 in Y and I can slide a sheet 
of up to 1/4 thick under the extruded aluminum to cut longer pieces. I 
usually get my stock in 4' x 4' so the first cuts it sticks out the 
front or rear some. I did this to save floor space. The last photos show 
the best water table position.

JT

On 9/5/2013 9:47 PM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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[Emc-users] Running simulator as a static

2013-09-06 Thread Sven Wesley
I have a few computers with a live OS (Porteus, great little distro). I've
tried to setup up the simulator but even though it looks to me that I have
the missing libs installed they are still missing. I want to run a few of
these with LinuxCNC for educational and testing purpose.

Has someone tried (successfully) to run LinuxCNC static?

/Sven
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Re: [Emc-users] Plasma Table

2013-09-06 Thread Marius Liebenberg
John
I take it that you used the Mesa THCAD with your current THC comp?

On 2013/09/06 12:55 PM, John Thornton wrote:
 Yes, I built my own plasma table.

 http://s47.photobucket.com/user/johnplctech/library/Plasma%20Cutter?sort=3page=1

 In these videos I didn't have a THC
 http://www.youtube.com/watch?v=e70jdiDm7yc
 http://www.youtube.com/watch?v=knf3cPrZPrk
 http://www.youtube.com/watch?v=3o84BzF90JM
 http://www.youtube.com/watch?v=qlXCdfPsQUU
 http://www.youtube.com/watch?v=EC1_TTlsOrM
 http://www.youtube.com/watch?v=KvhvQu5Xxtk

 And the latest
 http://gnipsel.com/shop/plasma/plasma.xhtml

 I designed the table to be 50 in X and 36 in Y and I can slide a sheet
 of up to 1/4 thick under the extruded aluminum to cut longer pieces. I
 usually get my stock in 4' x 4' so the first cuts it sticks out the
 front or rear some. I did this to save floor space. The last photos show
 the best water table position.

 JT

 On 9/5/2013 9:47 PM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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Re: [Emc-users] BeagleBone Image Available

2013-09-06 Thread Mark Wendt
On Fri, Sep 6, 2013 at 12:23 PM, Kirk Wallace
kwall...@wallacecompany.comwrote:

 On 09/05/2013 02:31 AM, Mark Wendt wrote:
 ... snip
  That's not a LinuxCNC/Axis error, that's an X error.  There should be
  something in the X logs that point to the problem.  Look in your home
  directory for the .xsession-errors file.  Should say in there what
  parameter caused the X window to barf.

 ... snip

 Thank you for your reply Mark. So far this log is Greek to me:
 http://www.wallacecompany.com/machine_shop/LinuxCNC/xsession-errors

 If you happen to have a guess at the problem, please let me know. I will
 be looking at it. I also set this up with a regular PC and got the same
 result, so it is not just a BBB thing.


 --
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 http://www.wallacecompany.com/E45/



Kirk,

A little Google-fu on the error Major opcode of failed request: 109
(X_ChangeHosts) turned up this:

http://ubuntuforums.org/showthread.php?t=1480094

You did say you were running VNC, correct?  If so, check post #2 and #4.

Mark
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Re: [Emc-users] BeagleBone Image Available

2013-09-06 Thread Kirk Wallace
On 09/05/2013 02:31 AM, Mark Wendt wrote:
... snip
 That's not a LinuxCNC/Axis error, that's an X error.  There should be
 something in the X logs that point to the problem.  Look in your home
 directory for the .xsession-errors file.  Should say in there what
 parameter caused the X window to barf.

... snip

Thank you for your reply Mark. So far this log is Greek to me:
http://www.wallacecompany.com/machine_shop/LinuxCNC/xsession-errors

If you happen to have a guess at the problem, please let me know. I will 
be looking at it. I also set this up with a regular PC and got the same 
result, so it is not just a BBB thing.


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Re: [Emc-users] stepgen rate proportional to vector velocity

2013-09-06 Thread andy pugh
On 6 September 2013 16:54, Ralph Stirling ralph.stirl...@wallawalla.edu wrote:

  I suspect I need to create a stepgen in
 velocity mode for the syringe, and connect its velocity command
 to the product of hypot with the three velocity-fb pins and the gain
 parameter.

Yes, that is exactly what I was about to suggest when I read the title
of the email.

So, I am afraid I can be of no further help.

-- 
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[Emc-users] stepgen rate proportional to vector velocity

2013-09-06 Thread Ralph Stirling
I am setting up a dispensing application, and would like
to drive a stepgen at a rate proportional to the current
vector velocity.  I recall reading some discussion of this
kind of application a year or two ago, but can't find it in
the archives.  Basically, I have a little Haydon linear
stepper actuator driving the piston of a syringe.  I want
to start dispensing with an M code, and have the dispense
rate proportional to the velocity of the nozzle tip.  I will use
a parameter to set the proportionality.

Does anybody have a hal configuration that does something
like this?  I'm using a Mesa 7i43, so have hostmot2 stepgens
with velocity-fb pins.  I suspect I need to create a stepgen in
velocity mode for the syringe, and connect its velocity command
to the product of hypot with the three velocity-fb pins and the gain
parameter.  I can envision the details taking a few hours to figure
out though :-(.

Thanks,
-- Ralph
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Re: [Emc-users] stepgen rate proportional to vector velocity

2013-09-06 Thread Ralph Stirling
One more question on the way to a solution.  I've found
references on how to pass hal signals to ngc programs,
but not vice versa.  If I want to use a parameter from my
ngc program in my hal logic, how do I pass it?  Will I need
to hijack something like spindle speed or can I pass arbitrary
parameters via some mechanism?

Thanks again,
-- Ralph

From: andy pugh [bodge...@gmail.com]
Sent: Friday, September 06, 2013 9:17 AM
To: Enhanced Machine Controller (EMC)
Subject: Re: [Emc-users] stepgen rate proportional to vector velocity

On 6 September 2013 16:54, Ralph Stirling ralph.stirl...@wallawalla.edu wrote:

  I suspect I need to create a stepgen in
 velocity mode for the syringe, and connect its velocity command
 to the product of hypot with the three velocity-fb pins and the gain
 parameter.

Yes, that is exactly what I was about to suggest when I read the title
of the email.

So, I am afraid I can be of no further help.

--
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Re: [Emc-users] BeagleBone Image Available

2013-09-06 Thread Kirk Wallace
On 09/06/2013 10:05 AM, Kirk Wallace wrote:
 On 09/06/2013 09:32 AM, Mark Wendt wrote:

 ... snip
 You did say you were running VNC, correct?  If so, check post #2 and #4.

 ... snip

 I installed tightvnc on the LinuxCNC PC.

 For fun, I tried running glxgears through VNC and it failed.
 
 Xlib: extension GLX missing on display :1.0
 Error: couldn't get an RGB, Double-buffered visual
 


This seems to have fixed it:

sudo apt-get install libgl1-mesa-swx11


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Re: [Emc-users] BeagleBone Image Available

2013-09-06 Thread Kirk Wallace
On 09/06/2013 09:32 AM, Mark Wendt wrote:

... snip
 You did say you were running VNC, correct?  If so, check post #2 and #4.

... snip

I installed tightvnc on the LinuxCNC PC.

For fun, I tried running glxgears through VNC and it failed.

Xlib: extension GLX missing on display :1.0
Error: couldn't get an RGB, Double-buffered visual


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Re: [Emc-users] stepgen rate proportional to vector velocity

2013-09-06 Thread andy pugh
On 6 September 2013 18:33, Ralph Stirling ralph.stirl...@wallawalla.edu wrote:
 If I want to use a parameter from my
 ngc program in my hal logic, how do I pass it?

http://www.linuxcnc.org/docs/html/gcode/m-code.html#sec:M67-Analog-Output

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Re: [Emc-users] Creating Screw Compensation

2013-09-06 Thread Russell Brown

Well that was interesting.

I created a, modest, screw compensation file and I'm most impressed by
the effect.

I added a limit switch for X home in the middle of the table (to get
some repeatability of the axis screw position) and did:

HOME reset DRO X-Axis
G0 X100  take reading from DRO
X0   take reading from DRO

Here's the results without any backlack or screw compensation in the
.ini file.

99.905   0.155
99.905   0.155
99.910   0.165
99.900   0.150
99.910   0.155

Kind of what I expected as the table's being driven in the positive
direction to get to X0 after tripping the home switch so there's no
initial backlash for the positive move to X100.  The return trip in the
negative direction shows my typical backlash.

Adding a screw compensation table (type 0 with entries for every 10mm
over a 150mm run) and repeating the above I got:

99.995   0.010
99.995   0.005
99.995   0.010
99.995   0.010
   100.000   0.010

That's a lot better and pushed the error down an order of magnitude into
the limits of my DRO's accuracy :-)

Remembering the negating effect of the homing sequence on the positive
backlash I thought I'd be sneaky and drive the table in the negative
direction before the test to maximise the backlash effect.

HOME
G0 X10
X0 reset DRO X-Axis to zero
X100   take reading from DRO
X0 take reading from DRO

Here's what happened:

100.005   0.000
100.000   0.000
100.010   0.000
100.010   0.000
100.010   0.000

I don't quite understand how Linuxcnc managed that but I'm not going to
examine the gift horse's gnashers too closely!  I'll just conclude that
the time to produce a screw compensation table is time well spent.

I'm planning on doing a bit of nut tweakery to minimise the backlash and
then doing a proper high-as-I-can-resolution compensation table run
across the whole of the X  Y axis.

When I'm done I'll update the wiki page with my experience for other
newbies.

-- 
 Regards,
 Russell
 
| Russell Brown  | MAIL: russ...@lls.com PHONE: 01780 471800 |
| Lady Lodge Systems | WWW Work: http://www.lls.com  |
| Peterborough, England  | WWW Play: http://www.ruffle.me.uk |
 

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Re: [Emc-users] Plasma Table

2013-09-06 Thread John Thornton
Correct my current setup is Mesa 5i25, 7i76, THCAD and Gecko 203v's with 
Nema 23 triple stack steppers.

JT

On 9/6/2013 9:34 AM, Marius Liebenberg wrote:
 John
 I take it that you used the Mesa THCAD with your current THC comp?

 On 2013/09/06 12:55 PM, John Thornton wrote:
 Yes, I built my own plasma table.

 http://s47.photobucket.com/user/johnplctech/library/Plasma%20Cutter?sort=3page=1

 In these videos I didn't have a THC
 http://www.youtube.com/watch?v=e70jdiDm7yc
 http://www.youtube.com/watch?v=knf3cPrZPrk
 http://www.youtube.com/watch?v=3o84BzF90JM
 http://www.youtube.com/watch?v=qlXCdfPsQUU
 http://www.youtube.com/watch?v=EC1_TTlsOrM
 http://www.youtube.com/watch?v=KvhvQu5Xxtk

 And the latest
 http://gnipsel.com/shop/plasma/plasma.xhtml

 I designed the table to be 50 in X and 36 in Y and I can slide a sheet
 of up to 1/4 thick under the extruded aluminum to cut longer pieces. I
 usually get my stock in 4' x 4' so the first cuts it sticks out the
 front or rear some. I did this to save floor space. The last photos show
 the best water table position.

 JT

 On 9/5/2013 9:47 PM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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Re: [Emc-users] Modbus TCP? Latency?

2013-09-06 Thread Przemek Klosowski
On Mon, Sep 2, 2013 at 1:06 PM, John Morris j...@zultron.com wrote:

 Best of all is to use a dedicated NIC and crossover cable for each device.

Practically all modern network cards have polarity autonegotiation
Auto-MDIX. I think this is at hardware level.

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