Re: [Emc-users] Power Tapping

2021-07-08 Thread Gerrit Visser
I'm in St Catharines, ON.

You can see my efforts on YT at
https://www.youtube.com/channel/UCVGnYkMO0yDPVG8buGy_u3w although no thread
milling there yet.

Gerrit

-Original Message-
From: John Dammeyer  
Sent: July 7, 2021 10:22 PM
To: 'Enhanced Machine Controller (EMC)' 
Subject: Re: [Emc-users] Power Tapping

Where are you located?




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Re: [Emc-users] Power Tapping

2021-07-07 Thread Gerrit Visser
I should have added YG-1's Canadian office info: http://yg1.ca/field.asp

I'm back to practicing  drilling and thread milling M6 in 1/2 aluminum plate
on Friday. My shop bult gantry mill/router has its swarf containment system
in place at last.

Gerrit

-Original Message-
From: John Dammeyer  
Sent: July 7, 2021 8:52 PM
To: 'Enhanced Machine Controller (EMC)' 
Subject: Re: [Emc-users] Power Tapping

Well in that case it's cheaper than the Swiss one. What I have found so far
is that the cheap metric  tap+die+handle was fine for the occasional hole
but really garbage for anything else.  I'm definitely headed in the
direction that the quality of the threaded hole is directly due to the
quality of the tap (or die).

I've ordered one of each of 10-24, 1/4-20 and 3/8-16.  Need to find some
reasonable metric ones yet too.

Give the last few days anguishing over HAL file parameters and Break Out
Board issues the experiment this afternoon watching the tap thread was quite
a treat.

John




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Re: [Emc-users] Power Tapping

2021-07-07 Thread Gerrit Visser
YG-1 is hardly no-name. 

https://www.yg1.kr/main.asp




Gerrit


-Original Message-
From: John Dammeyer  
Sent: July 7, 2021 7:37 PM
To: 'Enhanced Machine Controller (EMC)' 
Subject: Re: [Emc-users] Power Tapping

It's an Amazon Prime product so shipping is free but yes, in Canadian $ half 
the price of the Swiss one and probably should be 1/4 the price since it's no 
name.




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Re: [Emc-users] Machining question

2021-06-18 Thread Gerrit Visser
Reamers don't work well in nominal size holes. So always leave enough meat ofr 
it to do its work. The attached link gives good info on that topic.

Machine reamers cut on the leading edge only, there is no taper. Hand reamers 
have a taper, and won't cut to a shoulder.

If concentricity is the key goal, then drill well under size, bore to reamer 
alloance and then ream.

https://www.fltechnical.com/news/reamer-guide-basic-technical-information-for-reamers

Gerrit

-Original Message-
From: John Dammeyer  
Sent: June 18, 2021 11:49 AM
To: Enhanced Machine Controller (EMC) 
Subject: [Emc-users] Machining question

This isn't as much a LinuxCNC question but more of an approach to how to 
machine something.
 
The attached photo shows a coupler from a 3/8" encoder to 14mm Servo Motor so I 
can test on the bench the Pi4 closed loop encoder behavior.
 
This one didn't turn out very well.  I drilled all the way through and then 
used a reamer to bring it to 3/8".  It's a firm sliding fit on the encoder 
shaft.  Without removing it from the chuck I then drilled halfway to 13mm and 
then used a 14mm reamer to bring it to size, testing with the motor shaft.  
 
Problem was the reamer was slightly tapered at the front so it did a poor job.  
I finished it up with the boring tool but maybe a few thou too large.  However 
the wobble seems much worse than that.
 
I'm thinking the better approach would be to drill all the way through 
undersize 3/8" and then drill half way with 13mm.  Then only use the boring 
tool to bring the back half up to 3/8" and the front up to 14mm.  This way if 
the initial hole wasn't concentric with rotation the boring tool would ensure 
it is.
 
Make sense?  Or is there a better way?
 
Thanks
John
 



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Re: [Emc-users] all the MESA cards talk made me think

2021-06-13 Thread Gerrit Visser
Others will have more experience, mine is relatively recent.
The 7i92 in my setup interfaces to the BOB (PMDX132 in my case). It is driving 
4 axes on a shop made gantry-type mill. The actual stepper drivers on the 
PMDX132 are Gecko 201's, nothing stellar but it was almost free, and it works 

If you pick the right 7i92 version it has a DB25 as one of the 2 connectors. 
The Mesa board would directly connect to your PC using an ethernet cable.

Gerrit

-Original Message-
From: R C  
Sent: June 13, 2021 9:13 PM
To: emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] all the MESA cards talk made me think

I just looked up what a PMDX132 is,  part of my problem is that the parallel 
PCI card I used appears to be broken, and of course they are harder to get.  So 
I wouldn't mind switching to an ethernet based controller in the PC side (Dell 
T5500/T7500).

I have seen the 7i92  mentioned, and others,  can they do multiple stepper 
motors?  (right now I am using a parallel BOB,  that connects to  steopper 
drivers (ala DM542), which drive the actual steppers.)

thanks,

Ron

On 6/13/21 7:03 PM, Gerrit Visser wrote:
> I choose a 7i92 to connect my PC with a PMDX132 to run PathPilot (which has 
> LinuxCNC inside). Depending on your BOB it might be plug-play with pre-build 
> .bit files to configure the Mesa card.
> My reason for going with ethernet version was to reduce electrical grounding 
> issues. Had too many of those in the past with direct connected stuff. It 
> also expands the choice of PC to run LinuxCNC on, doesn't need a pci or pcie 
> slot this way.
>
> Gerrit
>
> -Original Message-
> From: R C 
> Sent: June 13, 2021 8:43 PM
> To: linuxcnc-users-list 
> Subject: [Emc-users] all the MESA cards talk made me think
>
> Hello,
>
>
> I have a 'desktop' mill and lathe (both Sherline),  and I am using a parallel 
> BOB and  printer ports to run  them.  Of course one of them just  gave up 
> (PCI printer card),  I do have a spare but they are harder to come by, 
> besides, the setup is not really ideal?
>
>
> What would be the best way to replace the BOB-LPT stuff?  (these things are 
> desktop CNC machines, I am playing/learning for fun, I am not trying to 
> reliably machine F22 raptor jet engine parts, I am mostly turning stock into 
> scrap).
>
>
> I see some cards that are in the $50 etc range,  and there are the 
> ones that use  ether/cat5 connections (are 'regular' ethernet cards 
> used with
> those?)
>
>
> I am looking at a lathe that has 2 steppers, and it has a quadrature encoder, 
>  the mill has 3 steppers, and planning on adding a quadrature encoder).
>
>
> thanks,
>
>
> Ron
>
>
>
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>
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Re: [Emc-users] all the MESA cards talk made me think

2021-06-13 Thread Gerrit Visser
I choose a 7i92 to connect my PC with a PMDX132 to run PathPilot (which has 
LinuxCNC inside). Depending on your BOB it might be plug-play with pre-build 
.bit files to configure the Mesa card.
My reason for going with ethernet version was to reduce electrical grounding 
issues. Had too many of those in the past with direct connected stuff. It also 
expands the choice of PC to run LinuxCNC on, doesn't need a pci or pcie slot 
this way.

Gerrit

-Original Message-
From: R C  
Sent: June 13, 2021 8:43 PM
To: linuxcnc-users-list 
Subject: [Emc-users] all the MESA cards talk made me think

Hello,


I have a 'desktop' mill and lathe (both Sherline),  and I am using a parallel 
BOB and  printer ports to run  them.  Of course one of them just  gave up (PCI 
printer card),  I do have a spare but they are harder to come by, besides, the 
setup is not really ideal?


What would be the best way to replace the BOB-LPT stuff?  (these things are 
desktop CNC machines, I am playing/learning for fun, I am not trying to 
reliably machine F22 raptor jet engine parts, I am mostly turning stock into 
scrap).


I see some cards that are in the $50 etc range,  and there are the ones that 
use  ether/cat5 connections (are 'regular' ethernet cards used with
those?)


I am looking at a lathe that has 2 steppers, and it has a quadrature encoder,  
the mill has 3 steppers, and planning on adding a quadrature encoder).


thanks,


Ron



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Re: [Emc-users] Touch screen for LinuxCNC

2021-06-02 Thread Gerrit Visser
Hi Gene
>From discussions with users of my now-archived Gui, they were using it for
anything from laser 'etching' wood with a lot of tiny moves to a Bridgeport
and 2" facemills.
Grbl is quite capable, people get hung up on the lack of some G codes and
tool changes but for the most part in small shops and hobbyists it makes
little difference. Even for thread milling and drilling there are other
options to generate gcode. Fusion360 has a post for Grbl so it is possible
to stay within its limits.

Grbl is certainly much easier to install than IinuxCNC so if it does enough
then that is a plus in my opinion. Grbl gets few updates because in the main
it is supported by 1 person who is busy with life. 

Gerrit

-Original Message-
From: Gene Heskett  
Sent: June 2, 2021 7:41 AM
And that is much more informative, Gerrit, thank you. 

For grbl based systems. But LCNC has progressed beyond grbl, or that is my
understanding.  I haven't actually seen a comparison of what each can do.
Does such exist? I suspect not, as it would be quickly rendered out of date
by the next github commit.

Cheers, Gene Heskett



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Re: [Emc-users] Touch screen for LinuxCNC

2021-06-02 Thread Gerrit Visser
That is totally on the person who put it on Github, there are plenty of ways
to illustrate and describe what a project is. That is what the Wiki section
is for. I find the terse method rather prevalent amongst FOSS projects. Just
like the 'who needs a manual, just read the code' approach.

This wiki e.g. shows (IMHO) at a glance what you are looking at:
https://github.com/gerritv/Grbl-Panel/wiki

Gerrit

-Original Message-
From: Gene Heskett  
Sent: June 2, 2021 1:58 AM

And this nicely demo's github's total lack of a way to see what this project
does 



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Re: [Emc-users] Touch screen for LinuxCNC

2021-06-01 Thread Gerrit Visser
I bought this last month for use with Pathpilot. Works great. Resistive
touch so not sensitive to wet fingers.
https://www.amazon.ca/gp/product/B083WF327D
CA$250 plus HST

Gerrit

-Original Message-
From: John Dammeyer  
Sent: June 1, 2021 7:07 PM
To: Enhanced Machine Controller (EMC) 
Subject: [Emc-users] Touch screen for LinuxCNC

If I wanted to set up a Pi4 with LinuxCNC and a touch screen is there any
particular one that jumps out as the best solution?
 
And with an LCD display/touch screen other than 'axis' what is a more usable
screen?
 
Thanks
John



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Re: [Emc-users] primitive code question from a C/C++ newbie

2021-04-14 Thread Gerrit Visser
Primitive in this context would mean 'most basic', 'lowest level'. 

Gerrit

-Original Message-
From: Stuart Stevenson  
Sent: April 13, 2021 7:23 PM
To: Enhanced Machine Controller (EMC) ;
Emc2-developers 
Subject: [Emc-users] primitive code question from a C/C++ newbie

Hi,
src/emc/rs274ngc/interp_convert.cc line 1897 has the term 'primitive code'

What is the definition of primitive code in this context?
Let me know if this is something I can search the internet to learn.

thanks
Stuart

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Re: [Emc-users] Probe recommendations.

2021-03-14 Thread Gerrit Visser
I am still at the 'tooling breakage' stage of cnc. So far only 1 Aliexpress tip 
broken (CA$12 cost). I have some more on the way because I expect it won't be 
the last broken one.
I have 2 Renishaw TP2's, they are surviving my inexperience so far. M2 threads.
Renishaw makes a sacrificial breakaway adapter, essentially a short piece of 
material with a groove. Male and female M4 threads at opposite ends. It however 
costs more than you were spending on just the probe.

Ken, this might be an option to try? 
https://www.aliexpress.com/item/1005001421085958.html . If you make the 
breakaway adapter then the more plentiful choices of M2 and M2.5 threaded ones 
can come into play as well.

gerrit


-Original Message-
From: ken.stra...@gmail.com  
Sent: March 14, 2021 3:37 PM
To: 'Enhanced Machine Controller (EMC)' 
Subject: Re: [Emc-users] Probe recommendations.

Yes, I use standard 4mm screw probes. Perhaps us$50 is "reasonable" but I'm 
just a hobbyist/retiree and I find that breakage due to stupidity annoying. I'd 
rather spend a similar amount on a decent bottle of wine!





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Re: [Emc-users] Probe recommendations.

2021-03-14 Thread Gerrit Visser
The store is in Belarus, if that helps.

-Original Message-
From: Gene Heskett  
Sent: March 14, 2021 1:09 PM
To: emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] Probe recommendations.


I went to the web site, very sparse with its data, but that is a decent
enough price, that I wonder what the shipping may be, and from where?

Thanks Andy.

Cheers, Gene Heskett




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Re: [Emc-users] lathe paths with linux cnc and CAD software

2021-02-03 Thread Gerrit Visser


The hobby/free non-commercial download is on LH side of this page.
https://www.autodesk.com/products/fusion-360/free-trial

Renew it every year, free but of course limited to non-commercial use and no
4th axis etc.

Gerrit
-Original Message-
From: Thomas J Powderly [mailto:tjt...@gmail.com] 
Sent: February 3, 2021 11:03 AM
To: emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] lathe paths with linux cnc and CAD software

Hi Chris

Fusion360 looks very nice.

I see Fusion360 can run 'under linux',

that is it can run in a VM.

https://all3dp.com/2/fusion-360-for-linux-how-to-install-it/

but

what did you download?

What I see on the website
[snipped]



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Re: [Emc-users] EDM from scratch

2021-02-01 Thread Gerrit Visser
Thank you Thomas, filed your excellent info for my project.

Just finishing up a shop built cnc gantry machine (uses Pathpilot), then
onto the next project which I think will be a WEDM machine.

Gerrit

-Original Message-
From: Thomas J Powderly [mailto:tjt...@gmail.com] 
Sent: February 1, 2021 12:57 AM
To: emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] EDM from scratch

Hi Gerrit

the difference between senkung and draht erodien generator

is the pulse width

in wedm 1-10uS is the entire spectrum

in sink edm 1-3000uS is the spectrum

in any edm that uses the very sort pulse,

it is important that the current shut-off be complete and very fast ( all
inductanc ein system must be watched)

if you can turn the power OFF very very quickly, you will increase the metal
removal a LOT.

the reason is

the metal removel is the expulsion of a tiny crate pool of molten material

if the thermal change ( from current supplied an heating the pool)

to the time hwne current is removed and the thermal mass of the surrounding
environment ( oil water gas )

that makes for a more IMplosive force on the hot plasma bubble channel over
the pool.

The quickness of the bubble collapse cause more of the puddle to be ejected

a slower deflating lets most of the melted material to cool back on the
surface

look for Dr. Schumakers description from AGie

i cant find it now but it was an excellent presentation of how a spark
removes material

the 9 or so pictures are a whole edm education

but try this instead

https://core.ac.uk/download/pdf/34635871.pdf

best of luck with the wedm

(btw it will be a good hole drill spark generaor if it works for wed, just
needs up to 100uS max on time )

tomp

On 2/1/21 12:53 AM, Gerrit Visser wrote:
> Another source of information about pulse generator design: 
> https://langfordw.pages.cba.mit.edu/desktopWEDM/electronics/
>
> https://www.cnc.info.pl/drazenie-metoda-domowa-moje-proby-t11692-20.ht
> ml (Google translate helps here:-))
>
> Again, my focus is on wire EDM but there must be similarities
>
> Gerrit
>
>
>
>
>
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Re: [Emc-users] EDM from scratch

2021-01-31 Thread Gerrit Visser
Issue 168, Oct 2010 is the first installment

Gerrit

-Original Message-
From: John Dammeyer [mailto:jo...@autoartisans.com] 
Sent: January 31, 2021 1:31 PM
To: 'Enhanced Machine Controller (EMC)' 
Subject: Re: [Emc-users] EDM from scratch

Andy,
Check out this page:
http://mikesworkshop.weebly.com/a-spark-erosion-apparatus.html

Also Model Engineer's workshop had a 4 part series on building one.  I'll go 
through my archives and see if I can find them.  I'm pretty sure I had all 4.  
An online search doesn't pinpoint which issues.

John Dammeyer





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Re: [Emc-users] EDM from scratch

2021-01-31 Thread Gerrit Visser
Another source of information about pulse generator design: 
https://langfordw.pages.cba.mit.edu/desktopWEDM/electronics/ 

https://www.cnc.info.pl/drazenie-metoda-domowa-moje-proby-t11692-20.html 
(Google translate helps here:-))

Again, my focus is on wire EDM but there must be similarities 

Gerrit





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Re: [Emc-users] EDM from scratch

2021-01-31 Thread Gerrit Visser
There might be some gems in this video? I have an interest (presently on hold) 
to make a wire edm so have been collecting information etc.

https://www.youtube.com/watch?v=9IWWa0xCd04=9s

There is also a Polish forum where someone describes their power supply as well 
as details on how they use LinuxCNC to run a wire edm. There might be 
similarities to what you are looking for.

Gerrit




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