Re: [EVDL] Loud boom.! Ford F150 bricked at Electrify AMERICA

2022-12-02 Thread Lawrence Winiarski via EV
Don't know anymore details, I'm in Oregon and I saw this happened in "Newport 
Oregon" which is directly on the Oregon Coast.   I think thesechargers are 
within spitting distance of the ocean.

Lot's of rain/salt/wind here especially .  Tough environment for outside 
electrical connections especially probably aluminum ones.   Also (and I speak 
fromexperience), URD (underground rated) has a much thicker heavier insulation 
on it, and it's difficult to get that insulation off WITHOUT 
accidentally"nicking" the aluminum wires which are much more brittle than 
copper and mechanically weakens them alot.   I'm fairly careful, but I've 
screwed upand seen a connection I thought was good turn out that half the 
strands broke later.

One thing that seemed to help was to use one of those little "close cutter pipe 
cutters" to take off the insulation.

underground Aluminum feeder wire is MUCH cheaper for high amperage connections 
so it's everywhere.  





-- If we don't halt population growth with justice and compassion, it will be 
done for us by nature, brutally and without pity - and will leave a ravaged 
world. Nobel Laureate Dr. Henry W. Kendall 
 

On Friday, December 2, 2022 at 11:03:56 AM PST, Lee Hart via EV 
 wrote:  
 
 Peter Eckhoff via EV wrote:
> I found this link yesterday (Sandy Munro's channel):
> https://youtu.be/tDp9PhPJhUI
> 
> It shows what can happen with a Level 2 installation and voices
> concerns for the need for better standards of home installations of
> EVSEs.

It's a good video showing what can go wrong. But it's worth noting that 
even these drastic failures did NOT cause a fire or shock hazard. The 
safety standards did what they are supposed to do.

The examples all appeared to use aluminum wire. It's much harder to make 
a reliable connection with it. Aluminum wire should only be used with 
connectors explicitly rated for it. Aluminum is also less conductive 
than copper, so you have to de-rate the devices accordingly.

Another aspect is the duty cycle. When UL rates something as "60 amps", 
that's the maximum current; not the average current rating. Electrical 
items should not be used continuously at more than 80% of its max rating.

Finally, there was no failure analysis as to whether these items were 
actually UL listed, and installed correctly in the first place. I've 
seen a lot of things that claim to be UL listed but are in fact cheap 
offshore junk with fake UL markings. And I've often found electrical 
installations with undersized wire or connectors, or where the screws 
were never fully tightened, etc. I think these are the real problems.

(It also irked me that they continuously referred to the EVSE 
connections as the "charger". But that's just me.)

Lee Hart

-- 
"#3 pencils and quadrille pads." -- Seymour Cray, when asked
what CAD tools he used to design the Cray I supercomputer
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com

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[EVDL] F150 bricked at Electrify America Charging station

2022-12-02 Thread Mark Hanson via EV
Hi folks
It’s a level 3, not level 2 charging station in the article. Level 2 (single 
phase 240V) EVSE should only use copper wire per Tesla Level 2 installation 
instructions.  With outside temperature variations, aluminum wire tends to 
creep away from the terminals over time (get loose ) and can then cause a fire 
under high current operation.  I’ve seen garage aluminum connections loose 
after 5-10 years but inside the house at constant temperature, connections are 
still tight (proper terminal torque settings).  I avoid aluminum wiring due to 
the thermal creep problem.  Sometimes it’s required for long 200’ solar 
installation runs and increase size for derating and voltage drop. 
Best regards 
Mark

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Re: [EVDL] Loud boom.! Ford F150 bricked at Electrify AMERICA

2022-12-02 Thread Ed Blackmond via EV

> On Dec 2, 2022, at 11:04 AM, Lee Hart via EV  wrote:
> 
> (It also irked me that they continuously referred to the EVSE connections as 
> the "charger". But that's just me.)
> 
It’s not just you.
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Re: [EVDL] Loud boom.! Ford F150 bricked at Electrify AMERICA

2022-12-02 Thread Lee Hart via EV

Peter Eckhoff via EV wrote:

I found this link yesterday (Sandy Munro's channel):
https://youtu.be/tDp9PhPJhUI

It shows what can happen with a Level 2 installation and voices
concerns for the need for better standards of home installations of
EVSEs.


It's a good video showing what can go wrong. But it's worth noting that 
even these drastic failures did NOT cause a fire or shock hazard. The 
safety standards did what they are supposed to do.


The examples all appeared to use aluminum wire. It's much harder to make 
a reliable connection with it. Aluminum wire should only be used with 
connectors explicitly rated for it. Aluminum is also less conductive 
than copper, so you have to de-rate the devices accordingly.


Another aspect is the duty cycle. When UL rates something as "60 amps", 
that's the maximum current; not the average current rating. Electrical 
items should not be used continuously at more than 80% of its max rating.


Finally, there was no failure analysis as to whether these items were 
actually UL listed, and installed correctly in the first place. I've 
seen a lot of things that claim to be UL listed but are in fact cheap 
offshore junk with fake UL markings. And I've often found electrical 
installations with undersized wire or connectors, or where the screws 
were never fully tightened, etc. I think these are the real problems.


(It also irked me that they continuously referred to the EVSE 
connections as the "charger". But that's just me.)


Lee Hart

--
"#3 pencils and quadrille pads." -- Seymour Cray, when asked
what CAD tools he used to design the Cray I supercomputer
--
Lee Hart, 814 8th Ave N, Sartell MN 56377, www.sunrise-ev.com

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Re: [EVDL] Leaf battery replacement ?

2022-12-02 Thread Collin Kidder via EV
Both are 24khw packs. In warm weather the 2012 still gets terrible range,
something like 45-50 miles. The 2013 can get around 60-65 miles range in
warm weather.


On Thu, Dec 1, 2022 at 11:16 AM Peri Hartman via EV 
wrote:

> Ok, good to know. So that appears to show that the "lizard" battery
> performs better in cold weather than the original battery. I presume
> both are 24kWh batteries. Do you have warm weather range numbers to
> compare to ?
>
> Peri
>
> << Annoyed by leaf blowers ? https://quietcleanseattle.org/ >>
>
> -- Original Message --
> From: "Collin Kidder via EV" 
> To: "Electric Vehicle Discussion List" 
> Cc: "Collin Kidder" 
> Sent: 01-Dec-22 06:52:28
> Subject: Re: [EVDL] Leaf battery replacement ?
>
> >Indeed. I've got a 2012 Leaf and a 2013 Leaf. Neither shows much battery
> >degradation but the 2012 gets about 30-40 miles range in Winter and the
> >2013 about 40-45 miles range.
> >
> >On Tue, Nov 29, 2022 at 6:16 PM Ken Olum via EV 
> wrote:
> >
> >>  Here is a data point about Leaf batteries at cold temperatures.  We
> >>  drove 40 miles, about 40% at highway speeds, with an outside
> temperature
> >>  of 40F.  This took the pack from 100% to 29%.  Extrapolating gives an
> >>  all-out range in these conditions of 57 miles.  This is a 2015 24kW
> pack
> >>  with something like 95K miles, the last 8K in our 2013 Leaf.  It has 11
> >>  out of 12 battery health bars left.
> >>
> >>  Ken
> >>  ___
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Re: [EVDL] Loud boom.! Ford F150 bricked at Electrify AMERICA

2022-12-02 Thread Lawrence Rhodes via EV
 Maybe physical connections need regular maintenance. Retorquing connections 
possibly. Lawrence Rhodes 
On Friday, December 2, 2022 at 07:03:28 AM PST, Peter Eckhoff 
 wrote:  
 
 I found this link yesterday (Sandy Munro's channel):
https://youtu.be/tDp9PhPJhUI

It shows what can happen with a Level 2 installation and voices
concerns for the need for better standards of home installations of
EVSEs.  The insides of a junction box literally melted.  Followed by a
show and tell and then discussions on products and the call for safety
standards and a suggestion on wiring a breaker panel.

Not being an electrician or EE, I thought this is a place to maybe
make us aware of the situation and thoughts of what we can do about
it.


On Thu, Dec 1, 2022 at 10:24 PM Lawrence Rhodes via EV
 wrote:
>
> https://www.carscoops.com/2022/11/ford-f-150-lighting-evidently-bricked-while-charging-at-electrify-america-station/amp/
>  Lawrence Rhodes
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Re: [EVDL] Loud boom.! Ford F150 bricked at Electrify AMERICA

2022-12-02 Thread Peter Eckhoff via EV
I found this link yesterday (Sandy Munro's channel):
https://youtu.be/tDp9PhPJhUI

It shows what can happen with a Level 2 installation and voices
concerns for the need for better standards of home installations of
EVSEs.  The insides of a junction box literally melted.  Followed by a
show and tell and then discussions on products and the call for safety
standards and a suggestion on wiring a breaker panel.

Not being an electrician or EE, I thought this is a place to maybe
make us aware of the situation and thoughts of what we can do about
it.


On Thu, Dec 1, 2022 at 10:24 PM Lawrence Rhodes via EV
 wrote:
>
> https://www.carscoops.com/2022/11/ford-f-150-lighting-evidently-bricked-while-charging-at-electrify-america-station/amp/
>  Lawrence Rhodes
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