Re: [EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread Jay Summet via EV




On 11/28/23 17:15, Cor van de Water via EV wrote:


I always regard that PSA as bollocks, monitor my smoke alarms and when they
beep or stop blinking the red light once a minute, *then* I replace the
battery. Happens maybe every 5 years, so I am not trashing cells that are
more than 90% capacity.


My (networked) smoke alarms take 2 AA batteries, and if you let them go 
2 years will randomly start to have false alarms (in the entire house, 
at night!), so I religiously change them out every year with a calendar 
reminder.


I label the old AA's "LOW" with a sharpy and use them in kids toys 
without resenting the cost as they are now "free kids batteries".


Jay
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Re: [EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread Jay Summet via EV

Lithium batteries are no joke.  I personally have had more than one
accident and many close calls despite being well aware of the danger and
being very careful. 


My story involves a Nissan Leaf module. I had sat one upright against 
one of the steel compression plates and a table leg while assembling a 
battery. While working on the table vibrated it enough that the bottom 
of the module slid out and the top (with terminals) slid down the steel 
compression plate (sparking all the way). I kicked them apart (just) 
before it spot welded the terminals to the steel plate all my 
modules had electrical tape over the terminals after that


Jay
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Re: [EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread Mark Hanson via EV
Thanks Phil
I grew up similarly as a kid with a huge junk pile in the basement of old parts 
from TVs and radios that I took apart and categorized that were donated from 
customers that were beyond repair.  A fair amount of HeathKits and Edmund 
Scientific too. 
Following that to EV conversions, I still have a mechanical and electrical side 
of the garage with bins from A to Z that I used when converting ICE’s to EVs.  
Best regards 
Mark

Sent from my iPhone

On Nov 28, 2023, at 4:59 PM, (-Phil-)  wrote:


When I was a kid, my hobby was mostly electronics, (big surprise, right?) and I 
had a perpetually messy room (lab) that drove my Mother crazy. (Again, big 
surprise?)  She constantly threatened to "go in there, clean it up and throw it 
all in the trash".   One pre-teen day while I was at school, she finally made 
good on that promise and went in with a big black trash bag and started 
throwing "all that junk" into it.  When I came home all the windows were open 
(unusual) and the whole area smelled really toxic.  When I went in, it was even 
worse, and my room had about a 4 foot circle of burnt wet carpet and black 
melted junk all over it. 

She had thrown away a small NiCad pack and it somehow shorted out in the trash 
bag before she could haul it out, and caught fire.  She was able to put it out 
(luckily) with some water.I was grounded for a month.   She never attempted 
to touch my mess ever again though.

Lithium batteries are no joke.  I personally have had more than one accident 
and many close calls despite being well aware of the danger and being very 
careful.   Sometimes it's not even in your control (like a cell defect).   If 
you often use low-cost products with built-in Lithium, get a fire-safe bag and 
charge in it, and for large things try and do it outside.   I now have a 
covered carport-type area away from the house which I will use for any even 
slightly questionable battery activities.   Also, have good quality smoke 
detectors, preferably ones with wifi connectivity so you get an alert if 
something happens, such as these:  https://amzn.to/3Glx8Nb   Yes, Expensive, 
but way less than a homeowner's insurance deductible.  One of these really 
saved an already bad accident I had from a total disaster.

On Tue, Nov 28, 2023 at 1:37 PM Mark E. Hanson via EV  wrote:
> Hi Folks,
> 
> 
> 
> I remember in 2013 I was designing a UPS for my employer and had a A123
> 26650 cell on my desk & walked away for a couple minutes to pee and when I
> came back there was a crowd around as it apparently rolled into a spiral
> notebook and set it on fire!   
> 
> 
> 
> Fairly embarrassed, but the other engineers were impressed by the amount of
> current/destruction a single cell could do!
> 
> 
> 
> 
> 
> Have a renewable energy day,
> 
> 
> 
> Mark
> 
> 
> 
> Mark E. Hanson
> 
> 184 Vista Lane
> 
> Fincastle, VA 24090
> 
> 540-473-1248 phone & FAX, 540-816-0812 cell
> 
> REEVA: community service RE & EV project club
> 
> Website: www.REEVAdiy.org (See Project Gallery)
> 
> UL Certified PV Installer
> 
> My RE Circuits: www.EVDL.org/lib/mh 
> 
> REEVA Demo:  <http://youtu.be/4kqWn2H-rA0> http://youtu.be/4kqWn2H-rA0 
> 
> 
> <https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd89
> 75b8d/signature> Fincastle Solar Weather Station
> 
> 
> 
> 
> 
> 
> 
> Date: Mon, 27 Nov 2023 21:15:13 -0800
> 
> From: Cor van de Water  <mailto:cor.vandewa...@gmail.com> >
> 
> To: Electric Vehicle Discussion List  <mailto:ev@lists.evdl.org> >
> 
> Subject: Re: [EVDL] I destroyed an A123 26650 by shorting to the case.
> 
> Message-ID:
> 
> 
>  <mailto:CALdL5i3dyE3nJBu==mxa7mthkcohc_q04fhwco-jy6m7ltv...@mail.gmail.com>
> >
> 
> Content-Type: text/plain; charset="utf-8"
> 
> 
> 
> Lawrence, when I removed some of the cells from that pack that you picked
> up, I cut the straps with heavy duty scissors.
> 
> One time I accidentally shorted the cell I was removing while cutting and
> the current was large enough to bite a chunk out of the scissor blades...
> 
> These are *very* low resistance cells, so the short circuit current
> consequently is very high, even at the low 3.5V of a single cell.
> 
> Cor.
> 
> 
> 
> 
> 
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Re: [EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread (-Phil-) via EV
gt; > Date: Mon, 27 Nov 2023 21:15:13 -0800
> > >
> > > From: Cor van de Water  > > <mailto:cor.vandewa...@gmail.com> >
> > >
> > > To: Electric Vehicle Discussion List  > > <mailto:ev@lists.evdl.org> >
> > >
> > > Subject: Re: [EVDL] I destroyed an A123 26650 by shorting to the case.
> > >
> > > Message-ID:
> > >
> > >
> > >  > > <mailto:CALdL5i3dyE3nJBu==
> > mxa7mthkcohc_q04fhwco-jy6m7ltv...@mail.gmail.com
> > > >
> > > >
> > >
> > > Content-Type: text/plain; charset="utf-8"
> > >
> > >
> > >
> > > Lawrence, when I removed some of the cells from that pack that you
> picked
> > > up, I cut the straps with heavy duty scissors.
> > >
> > > One time I accidentally shorted the cell I was removing while cutting
> and
> > > the current was large enough to bite a chunk out of the scissor
> blades...
> > >
> > > These are *very* low resistance cells, so the short circuit current
> > > consequently is very high, even at the low 3.5V of a single cell.
> > >
> > > Cor.
> > >
> > >
> > >
> > >
> > >
> > > -- next part --
> > > An HTML attachment was scrubbed...
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> > >
> >
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Re: [EVDL] I destroyed an A123 26650 by shorting to the case.

2023-11-28 Thread David Heacock via EV
 Well I think I can do you all one better, or worse as the case may be.  I had 
eight A123 86 volt, 5 kWh battery modules in my electric conversion and managed 
to accidentally leave the key turned on overnight.  Result, at least four of 
the modules developed one parallel cell group of three cells that would not 
come back when charging the pack.  The modules are made up of 78 pouch cells 
divided into 26s3p.
So after weeks of therapy, I started wondering what I could do with all these 
modules and cells.  My question is, has anyone ever tried to rebuild or replace 
pouch cells in A123 modules?  The cells seem to be welded in some areas with 
metal connections that might be crimped to the taps on the individual cells.  
Any and all comments appreciated.  David  
On Tuesday, November 28, 2023 at 06:17:20 AM PST, Bill Dube via EV 
 wrote:  
 
 The A123 26650 M1-B cells will throw over 200 amps to a short circuit. 
Considerably more if they are at optimum temperature. :-)

The short circuit current will actually go up as the cell heats up. This 
assumes that whatever caused the short hasn't vaporized

These are _very_ well designed cells. They will last over 10,000 cycles 
BTW. 100% discharge and charge at 1C rate, 20 Celsius, and retain more 
than 50% of the original capacity. No Joke.

Bill D.

On 11/28/2023 6:15 PM, Cor van de Water via EV wrote:
> Lawrence, when I removed some of the cells from that pack that you picked
> up, I cut the straps with heavy duty scissors.
> One time I accidentally shorted the cell I was removing while cutting and
> the current was large enough to bite a chunk out of the scissor blades...
> These are *very* low resistance cells, so the short circuit current
> consequently is very high, even at the low 3.5V of a single cell.
> Cor.
>
> On Mon, Nov 27, 2023, 9:06 PM Lawrence Rhodes via EV 
> wrote:
>
>> https://youtu.be/zEXx_2Caefc?si=j66-Advfy42A7-Aq I wasn't too careful
>> separating some cells. Nicked a few. Used in flashlights they are awesome.
>> However,  I nicked a few near the base and my hacked flashlight spring
>> shorted the cell. Smoke and brown fluid.  Oops. I will tape nicks and avoid
>> making them in the future. Also use an adapter of pvc for extra safety.
>> Lawrence Rhodes
>> -- next part --
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Re: [EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread Cor van de Water via EV
Remember the crazy PSA to replace your (almost new, what a waste!) smoke
alarm battery every half year?
True story: one guy did that faithfully, collected all those nearly-new
batteries for recycling in a baggie and... set his house on fire. Note that
this were the puny 9v cells!
I always regard that PSA as bollocks, monitor my smoke alarms and when they
beep or stop blinking the red light once a minute, *then* I replace the
battery. Happens maybe every 5 years, so I am not trashing cells that are
more than 90% capacity.
Again: what an organised waste!
Cor.

On Tue, Nov 28, 2023, 1:59 PM (-Phil-) via EV  wrote:

> When I was a kid, my hobby was mostly electronics, (big surprise, right?)
> and I had a perpetually messy room (lab) that drove my Mother crazy.
> (Again, big surprise?)  She constantly threatened to "go in there, clean it
> up and throw it all in the trash".   One pre-teen day while I was at
> school, she finally made good on that promise and went in with a big black
> trash bag and started throwing "all that junk" into it.  When I came home
> all the windows were open (unusual) and the whole area smelled really
> toxic.  When I went in, it was even worse, and my room had about a 4 foot
> circle of burnt wet carpet and black melted junk all over it.
>
> She had thrown away a small NiCad pack and it somehow shorted out in the
> trash bag before she could haul it out, and caught fire.  She was able to
> put it out (luckily) with some water.I was grounded for a month.   She
> never attempted to touch my mess ever again though.
>
> Lithium batteries are no joke.  I personally have had more than one
> accident and many close calls despite being well aware of the danger and
> being very careful.   Sometimes it's not even in your control (like a cell
> defect).   If you often use low-cost products with built-in Lithium, get a
> fire-safe bag and charge in it, and for large things try and do it
> outside.   I now have a covered carport-type area away from the house which
> I will use for any even slightly questionable battery activities.   Also,
> have good quality smoke detectors, preferably ones with wifi connectivity
> so you get an alert if something happens, such as these:
> https://amzn.to/3Glx8Nb   Yes, Expensive, but way less than a homeowner's
> insurance deductible.  One of these really saved an already bad accident I
> had from a total disaster.
>
> On Tue, Nov 28, 2023 at 1:37 PM Mark E. Hanson via EV 
> wrote:
>
> > Hi Folks,
> >
> >
> >
> > I remember in 2013 I was designing a UPS for my employer and had a A123
> > 26650 cell on my desk & walked away for a couple minutes to pee and when
> I
> > came back there was a crowd around as it apparently rolled into a spiral
> > notebook and set it on fire!
> >
> >
> >
> > Fairly embarrassed, but the other engineers were impressed by the amount
> of
> > current/destruction a single cell could do!
> >
> >
> >
> >
> >
> > Have a renewable energy day,
> >
> >
> >
> > Mark
> >
> >
> >
> > Mark E. Hanson
> >
> > 184 Vista Lane
> >
> > Fincastle, VA 24090
> >
> > 540-473-1248 phone & FAX, 540-816-0812 cell
> >
> > REEVA: community service RE & EV project club
> >
> > Website: www.REEVAdiy.org (See Project Gallery)
> >
> > UL Certified PV Installer
> >
> > My RE Circuits: www.EVDL.org/lib/mh
> >
> > REEVA Demo:  <http://youtu.be/4kqWn2H-rA0> http://youtu.be/4kqWn2H-rA0
> >
> >
> > <
> >
> https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd89
> > 75b8d/signature
> > <
> https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd8975b8d/signature
> >>
> > Fincastle Solar Weather Station
> >
> >
> >
> >
> >
> >
> >
> > Date: Mon, 27 Nov 2023 21:15:13 -0800
> >
> > From: Cor van de Water  > <mailto:cor.vandewa...@gmail.com> >
> >
> > To: Electric Vehicle Discussion List  > <mailto:ev@lists.evdl.org> >
> >
> > Subject: Re: [EVDL] I destroyed an A123 26650 by shorting to the case.
> >
> > Message-ID:
> >
> >
> >  > <mailto:CALdL5i3dyE3nJBu==
> mxa7mthkcohc_q04fhwco-jy6m7ltv...@mail.gmail.com
> > >
> > >
> >
> > Content-Type: text/plain; charset="utf-8"
> >
> >
> >
> > Lawrence, when I removed some of the cells from that pack that you picked
> > up, I cut the straps with heavy duty scissors.
> >
> > One time I accidentally shorted the cell I was r

Re: [EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread (-Phil-) via EV
When I was a kid, my hobby was mostly electronics, (big surprise, right?)
and I had a perpetually messy room (lab) that drove my Mother crazy.
(Again, big surprise?)  She constantly threatened to "go in there, clean it
up and throw it all in the trash".   One pre-teen day while I was at
school, she finally made good on that promise and went in with a big black
trash bag and started throwing "all that junk" into it.  When I came home
all the windows were open (unusual) and the whole area smelled really
toxic.  When I went in, it was even worse, and my room had about a 4 foot
circle of burnt wet carpet and black melted junk all over it.

She had thrown away a small NiCad pack and it somehow shorted out in the
trash bag before she could haul it out, and caught fire.  She was able to
put it out (luckily) with some water.I was grounded for a month.   She
never attempted to touch my mess ever again though.

Lithium batteries are no joke.  I personally have had more than one
accident and many close calls despite being well aware of the danger and
being very careful.   Sometimes it's not even in your control (like a cell
defect).   If you often use low-cost products with built-in Lithium, get a
fire-safe bag and charge in it, and for large things try and do it
outside.   I now have a covered carport-type area away from the house which
I will use for any even slightly questionable battery activities.   Also,
have good quality smoke detectors, preferably ones with wifi connectivity
so you get an alert if something happens, such as these:
https://amzn.to/3Glx8Nb   Yes, Expensive, but way less than a homeowner's
insurance deductible.  One of these really saved an already bad accident I
had from a total disaster.

On Tue, Nov 28, 2023 at 1:37 PM Mark E. Hanson via EV 
wrote:

> Hi Folks,
>
>
>
> I remember in 2013 I was designing a UPS for my employer and had a A123
> 26650 cell on my desk & walked away for a couple minutes to pee and when I
> came back there was a crowd around as it apparently rolled into a spiral
> notebook and set it on fire!
>
>
>
> Fairly embarrassed, but the other engineers were impressed by the amount of
> current/destruction a single cell could do!
>
>
>
>
>
> Have a renewable energy day,
>
>
>
> Mark
>
>
>
> Mark E. Hanson
>
> 184 Vista Lane
>
> Fincastle, VA 24090
>
> 540-473-1248 phone & FAX, 540-816-0812 cell
>
> REEVA: community service RE & EV project club
>
> Website: www.REEVAdiy.org (See Project Gallery)
>
> UL Certified PV Installer
>
> My RE Circuits: www.EVDL.org/lib/mh
>
> REEVA Demo:  <http://youtu.be/4kqWn2H-rA0> http://youtu.be/4kqWn2H-rA0
>
>
> <
> https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd89
> 75b8d/signature
> <https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd8975b8d/signature>>
> Fincastle Solar Weather Station
>
>
>
>
>
>
>
> Date: Mon, 27 Nov 2023 21:15:13 -0800
>
> From: Cor van de Water  <mailto:cor.vandewa...@gmail.com> >
>
> To: Electric Vehicle Discussion List  <mailto:ev@lists.evdl.org> >
>
> Subject: Re: [EVDL] I destroyed an A123 26650 by shorting to the case.
>
> Message-ID:
>
>
>  <mailto:CALdL5i3dyE3nJBu==mxa7mthkcohc_q04fhwco-jy6m7ltv...@mail.gmail.com
> >
> >
>
> Content-Type: text/plain; charset="utf-8"
>
>
>
> Lawrence, when I removed some of the cells from that pack that you picked
> up, I cut the straps with heavy duty scissors.
>
> One time I accidentally shorted the cell I was removing while cutting and
> the current was large enough to bite a chunk out of the scissor blades...
>
> These are *very* low resistance cells, so the short circuit current
> consequently is very high, even at the low 3.5V of a single cell.
>
> Cor.
>
>
>
>
>
> -- next part --
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> http://lists.evdl.org/private.cgi/ev-evdl.org/attachments/20231128/5f857a93/attachment.htm
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[EVDL] Shorting a A123 26650 Cell

2023-11-28 Thread Mark E. Hanson via EV
Hi Folks,

 

I remember in 2013 I was designing a UPS for my employer and had a A123
26650 cell on my desk & walked away for a couple minutes to pee and when I
came back there was a crowd around as it apparently rolled into a spiral
notebook and set it on fire!   

 

Fairly embarrassed, but the other engineers were impressed by the amount of
current/destruction a single cell could do!

 

 

Have a renewable energy day,

 

Mark

 

Mark E. Hanson

184 Vista Lane

Fincastle, VA 24090

540-473-1248 phone & FAX, 540-816-0812 cell

REEVA: community service RE & EV project club

Website: www.REEVAdiy.org (See Project Gallery)

UL Certified PV Installer

My RE Circuits: www.EVDL.org/lib/mh 

REEVA Demo:  <http://youtu.be/4kqWn2H-rA0> http://youtu.be/4kqWn2H-rA0 

 
<https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd89
75b8d/signature> Fincastle Solar Weather Station

 

 

 

Date: Mon, 27 Nov 2023 21:15:13 -0800

From: Cor van de Water mailto:cor.vandewa...@gmail.com> >

To: Electric Vehicle Discussion List mailto:ev@lists.evdl.org> >

Subject: Re: [EVDL] I destroyed an A123 26650 by shorting to the case.

Message-ID:

 
mailto:CALdL5i3dyE3nJBu==mxa7mthkcohc_q04fhwco-jy6m7ltv...@mail.gmail.com>
>

Content-Type: text/plain; charset="utf-8"

 

Lawrence, when I removed some of the cells from that pack that you picked
up, I cut the straps with heavy duty scissors.

One time I accidentally shorted the cell I was removing while cutting and
the current was large enough to bite a chunk out of the scissor blades...

These are *very* low resistance cells, so the short circuit current
consequently is very high, even at the low 3.5V of a single cell.

Cor.

 

 

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Re: [EVDL] Overheating Tesla display

2023-11-28 Thread (-Phil-) via EV
Yeah on Model 3/Y and 2021+ S/X it's only minimal screen electronics and
ser/des glue to encode/decode touch and video in the screen itself.  All
the expensive bits are liquid cooled.   I can't promise that the screens
will last forever in hot climates, but they should be way more reliable
than in other newer cars where the computer is still part of the screen
assembly.  If it does fail, it's pretty cheap to pop a used one in there,
only takes a few minutes, and no software is involved.  Will probably cost
less than $500.   The best you can do for avoidance is obvious, park
inside/in shade, or at least cover/tint, or run cabin overheat
protection.   I think the screen will last the effective life of the car if
those reasonable precautions are taken.   (I park my Tesla in a garage)

As for microinverters, I am somewhat against them from a reliability
standpoint, the temp cycling is extreme, and it's hard to make them very
reliable, though enPhase has done a good job.   On my system I use a SMA
inverter with series-strings, and the inverter is inside a climate
controlled shop.   With the newer rapid disconnect requirements,
series-string is now less attractive, because you still have to have power
electronics on the roof, but luckily my system was before that.


On Tue, Nov 28, 2023 at 11:58 AM  wrote:

> Thanks Phil.
>
>
>
> Good info - assuming there's *no* electrolytic caps inside that tend to
> dry out & fail *over time* when hot.
>
>
>
> There's some folks with heat related screen issues over time in hotter
> areas than Viginia (like Florida, Aridzona) - solution to tint
> windshield/also sun shade when parked:
>
>
> https://teslamotorsclub.com/tmc/threads/unresponsive-screen-in-the-heat.273151/
>
>
>
> Looks like Tesla did what they usually do, try & fix it in a "free"
> software update (although this appears to be a different issue than sun
> overheating):
>
>
> https://driveteslacanada.ca/news/tesla-recall-overheating-infotainment-display/
>
>
>
> Last year I went through a similar issue with my older (M series) Enphase
> solar microinverters (mounted 1" from the back of solar panels) that some
> were dying in our new 100F+ (37.7C) heat (since global warming has become
> popular), found that the caps were cooking - since the inverters were
> mounted flat behind the solar panels, running about 100C.  Mounting them
> sideways (perpendicular to the panels) lowered their temp 20F and stopped
> the failures.
>
>
>
> Anyway, just thinking for longevity - I should figure out how to make the
> screen run cooler.
>
>
>
>
>
> Have a renewable energy day,
>
>
>
> Mark
>
>
>
> Mark E. Hanson
>
> 184 Vista Lane
>
> Fincastle, VA 24090
>
> 540-473-1248 phone & FAX, 540-816-0812 cell
>
> REEVA: community service RE & EV project club
>
> Website: www.REEVAdiy.org  (See Project Gallery)
>
> *UL* Certified PV Installer
>
> My RE Circuits: www.EVDL.org/lib/mh
>
> REEVA Demo: http://youtu.be/4kqWn2H-rA0
>
> Fincastle Solar Weather Station
> <https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd8975b8d/signature>
>
>
>
>
>
>
>
> *From:* (-Phil-)
> *Sent:* Tuesday, November 28, 2023 1:36 PM
> *To:* Mark Hanson 
> *Cc:* ev@lists.evdl.org
> *Subject:* Re: [EVDL] Overheating Tesla display
>
>
>
> Oh, in the sun I'm sure the solar radiation is the biggest problem.   Test
> it in the shade and you'll see it barely gets warm.
>
>
>
> There is no danger from letting it get hot, again on your car there is no
> computer in there, it's just a screen.   The computer is behind the
> glovebox on the firewall and it's liquid-cooled.
>
>
>
> On Tue, Nov 28, 2023 at 4:30 AM Mark Hanson 
> wrote:
>
> Thanks Phil
> So sounds like most of the heat is coming from the leds that brighten up
> when sunny, not the sun itself.  I thought of Epoxying a big finned heat
> sink on the back.
> Best regards
> Mark
>
> Sent from my iPhone
>
> On Nov 27, 2023, at 2:21 PM, (-Phil-)  wrote:
>
>
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Re: [EVDL] Overheating Tesla display

2023-11-28 Thread Mark E. Hanson via EV
Thanks Phil.

 

Good info - assuming there's *no* electrolytic caps inside that tend to dry out 
& fail *over time* when hot.  

 

There's some folks with heat related screen issues over time in hotter areas 
than Viginia (like Florida, Aridzona) - solution to tint windshield/also sun 
shade when parked:

https://teslamotorsclub.com/tmc/threads/unresponsive-screen-in-the-heat.273151/ 

 

Looks like Tesla did what they usually do, try & fix it in a "free" software 
update (although this appears to be a different issue than sun overheating):

https://driveteslacanada.ca/news/tesla-recall-overheating-infotainment-display/ 

 

Last year I went through a similar issue with my older (M series) Enphase solar 
microinverters (mounted 1" from the back of solar panels) that some were dying 
in our new 100F+ (37.7C) heat (since global warming has become popular), found 
that the caps were cooking - since the inverters were mounted flat behind the 
solar panels, running about 100C.  Mounting them sideways (perpendicular to the 
panels) lowered their temp 20F and stopped the failures. 

 

Anyway, just thinking for longevity - I should figure out how to make the 
screen run cooler. 

 

 

Have a renewable energy day,

 

Mark

 

Mark E. Hanson

184 Vista Lane

Fincastle, VA 24090

540-473-1248 phone & FAX, 540-816-0812 cell

REEVA: community service RE & EV project club

Website: www.REEVAdiy.org <http://www.REEVAdiy.org>   (See Project Gallery)

UL Certified PV Installer

My RE Circuits: www.EVDL.org/lib/mh 

REEVA Demo: http://youtu.be/4kqWn2H-rA0 

Fincastle Solar Weather Station 
<https://www.weatherlink.com/embeddablePage/show/a88920376f864ecabaed843dd8975b8d/signature>
 

 

 

 

From: (-Phil-) 
Sent: Tuesday, November 28, 2023 1:36 PM
To: Mark Hanson 
Cc: ev@lists.evdl.org
Subject: Re: [EVDL] Overheating Tesla display

 

Oh, in the sun I'm sure the solar radiation is the biggest problem.   Test it 
in the shade and you'll see it barely gets warm.

 

There is no danger from letting it get hot, again on your car there is no 
computer in there, it's just a screen.   The computer is behind the glovebox on 
the firewall and it's liquid-cooled.

 

On Tue, Nov 28, 2023 at 4:30 AM Mark Hanson mailto:markehans...@gmail.com> > wrote:

Thanks Phil
So sounds like most of the heat is coming from the leds that brighten up when 
sunny, not the sun itself.  I thought of Epoxying a big finned heat sink on the 
back.  
Best regards 
Mark

Sent from my iPhone

On Nov 27, 2023, at 2:21 PM, (-Phil-) mailto:p...@ingineerix.com> > wrote:

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Re: [EVDL] Overheating Tesla display

2023-11-28 Thread (-Phil-) via EV
Oh, in the sun I'm sure the solar radiation is the biggest problem.   Test
it in the shade and you'll see it barely gets warm.

There is no danger from letting it get hot, again on your car there is no
computer in there, it's just a screen.   The computer is behind the
glovebox on the firewall and it's liquid-cooled.

On Tue, Nov 28, 2023 at 4:30 AM Mark Hanson  wrote:

> Thanks Phil
> So sounds like most of the heat is coming from the leds that brighten up
> when sunny, not the sun itself.  I thought of Epoxying a big finned heat
> sink on the back.
> Best regards
> Mark
>
> Sent from my iPhone
>
> On Nov 27, 2023, at 2:21 PM, (-Phil-)  wrote:
>
>
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Re: [EVDL] I destroyed an A123 26650 by shorting to the case.

2023-11-28 Thread Bill Dube via EV
The A123 26650 M1-B cells will throw over 200 amps to a short circuit. 
Considerably more if they are at optimum temperature. :-)


The short circuit current will actually go up as the cell heats up. This 
assumes that whatever caused the short hasn't vaporized


These are _very_ well designed cells. They will last over 10,000 cycles 
BTW. 100% discharge and charge at 1C rate, 20 Celsius, and retain more 
than 50% of the original capacity. No Joke.


Bill D.

On 11/28/2023 6:15 PM, Cor van de Water via EV wrote:

Lawrence, when I removed some of the cells from that pack that you picked
up, I cut the straps with heavy duty scissors.
One time I accidentally shorted the cell I was removing while cutting and
the current was large enough to bite a chunk out of the scissor blades...
These are *very* low resistance cells, so the short circuit current
consequently is very high, even at the low 3.5V of a single cell.
Cor.

On Mon, Nov 27, 2023, 9:06 PM Lawrence Rhodes via EV 
wrote:


https://youtu.be/zEXx_2Caefc?si=j66-Advfy42A7-Aq I wasn't too careful
separating some cells. Nicked a few. Used in flashlights they are awesome.
However,  I nicked a few near the base and my hacked flashlight spring
shorted the cell. Smoke and brown fluid.  Oops. I will tape nicks and avoid
making them in the future. Also use an adapter of pvc for extra safety.
Lawrence Rhodes
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Re: [EVDL] Overheating Tesla display

2023-11-28 Thread Mark Hanson via EV
Thanks Phil
So sounds like most of the heat is coming from the leds that brighten up when 
sunny, not the sun itself.  I thought of Epoxying a big finned heat sink on the 
back.  
Best regards 
Mark

Sent from my iPhone

On Nov 27, 2023, at 2:21 PM, (-Phil-)  wrote:

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