Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread bjoenunley via KRnet
Where would I take the exhaust to get it nickle plated?
》Once you get your system built, take it and get it plated and it will last 
forever.  Nickel chrome or some other and it shouldn't be that expensive but 
might be 》worth checking into.
Ron


Joe Nunley Baker Florida 


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Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread bjoenunley via KRnet
》It was not stainless and I did have it 》》wrapped and it lasted quit a long 
time.
I used mild steel on this version because stainless was expensive.  I used high 
temperature paint (barbeque paint) on the exhaust to protect it from rust.  
Seems to work.

Joe Nunley Baker Florida 



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Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread Mark Wegmet via KRnet
Ceramic coating works and has thermal management benefits as well. 

Mark W.
N952MW (res)

-Original Message-
From: KRnet [mailto:krnet-boun...@list.krnet.org] On Behalf Of Ronald Wright 
via KRnet
Sent: Saturday, January 28, 2017 2:00 PM
To: KRnet
Cc: Ronald Wright
Subject: Re: KR> 4-into-1 exhaust system help?

Once you get your system built, take it and get it plated and it will last 
forever.  Nickel chrome or some other and it shouldn't be that expensive but 
might be worth checking into.
Ron

  From: Mark Langford via KRnet 
 To: KRnet 
Cc: Mark Langford 
 Sent: Saturday, January 28, 2017 8:56 AM
 Subject: Re: KR> 4-into-1 exhaust system help?
   
I gave up trying to find an exhaust system that even vaguely resembles what I 
have on N891JF.  I'm going to have to build another one that replicates it, 
unless I want to remove the engine, completely reconfigure the firewall and 
intake system, etc.  Building a new system, as painful as that sounds, is 
easier than the alternative.

I was going to build it out of 321 stainless until I checked the prices. 
  A 321 U-bend is $94, a 304 U-bend is $40, and a mild steel U-bend is $10.  I 
need 8 U-bends (four are actually J-bends, but same price), just to think about 
getting started, we're talking $800, not to mention collector, tailpipe, 
flanges, etc, if built from 321 stainless.  The existing one made it to 600 
hours and was mild steel.  I'll have N56ML back in the air before I put another 
600 hours on this one!

By contrast, my Corvair system was almost reasonable built from 321, because it 
is built so simply using only three U-bends for six cylinders.  But it's not a 
complex 6-into-1 system either, just a pair of simple 3-into-1 pipes.

I have everything I need to start on it, and that's what I'm doing all weekend, 
and probably next weekend as well.  I built two mockup engines, one with the 
old exhaust to measure distances and angles from, and the other as the fixture 
to build the new system onto. We'll see how it goes.

One thing I learned along the way is that Great Plains has no exhaust systems 
built, but they do have fixtures, so they are "to order" with a
30 day lead time.  The configurations are shown on their website at 
http://greatplainsas.com/scexhaust.html , none of which are similar to mine.  
Also, gauge size is not mentioned on their website, but they are 18g (.049"), 
rather than the 16g (.065")like the original exhaust system, so I had to get 
all materials elsewhere.  I did buy flanges from them, but am not enamored with 
them as the mounting holes are huge compared to the 8mm studs, so I'll have to 
carefully center the flanges to the ports before I start welding tubes to them.

Mark Langford
m...@n56ml.com
http://www.n56ml.com


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Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread Ronald Wright via KRnet
Once you get your system built, take it and get it plated and it will last 
forever.  Nickel chrome or some other and it shouldn't be that expensive but 
might be worth checking into.
Ron

  From: Mark Langford via KRnet 
 To: KRnet  
Cc: Mark Langford 
 Sent: Saturday, January 28, 2017 8:56 AM
 Subject: Re: KR> 4-into-1 exhaust system help?
   
I gave up trying to find an exhaust system that even vaguely resembles 
what I have on N891JF.  I'm going to have to build another one that 
replicates it, unless I want to remove the engine, completely 
reconfigure the firewall and intake system, etc.  Building a new system, 
as painful as that sounds, is easier than the alternative.

I was going to build it out of 321 stainless until I checked the prices. 
  A 321 U-bend is $94, a 304 U-bend is $40, and a mild steel U-bend is 
$10.  I need 8 U-bends (four are actually J-bends, but same price), just 
to think about getting started, we're talking $800, not to mention 
collector, tailpipe, flanges, etc, if built from 321 stainless.  The 
existing one made it to 600 hours and was mild steel.  I'll have N56ML 
back in the air before I put another 600 hours on this one!

By contrast, my Corvair system was almost reasonable built from 321, 
because it is built so simply using only three U-bends for six 
cylinders.  But it's not a complex 6-into-1 system either, just a pair 
of simple 3-into-1 pipes.

I have everything I need to start on it, and that's what I'm doing all 
weekend, and probably next weekend as well.  I built two mockup engines, 
one with the old exhaust to measure distances and angles from, and the 
other as the fixture to build the new system onto. We'll see how it goes.

One thing I learned along the way is that Great Plains has no exhaust 
systems built, but they do have fixtures, so they are "to order" with a 
30 day lead time.  The configurations are shown on their website at
http://greatplainsas.com/scexhaust.html , none of which are similar to 
mine.  Also, gauge size is not mentioned on their website, but they are 
18g (.049"), rather than the 16g (.065")like the original exhaust 
system, so I had to get all materials elsewhere.  I did buy flanges from 
them, but am not enamored with them as the mounting holes are huge 
compared to the 8mm studs, so I'll have to carefully center the flanges 
to the ports before I start welding tubes to them.

Mark Langford
m...@n56ml.com
http://www.n56ml.com


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Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread Randy Smith via KRnet
When it was time for my exhaust on the KR I Talked to a local muffler shop and 
then loaded it up on a trailer and took it to them.  He said he would be glade 
to do it because it was something different. It only cost me $350 and 
everything fit. It was not stainless and I did have it wrapped and it lasted 
quit a long time.
 

On Saturday, January 28, 2017 8:57 AM, Mark Langford via KRnet 
 wrote:
 

 I gave up trying to find an exhaust system that even vaguely resembles 
what I have on N891JF.  I'm going to have to build another one that 
replicates it, unless I want to remove the engine, completely 
reconfigure the firewall and intake system, etc.  Building a new system, 
as painful as that sounds, is easier than the alternative.

I was going to build it out of 321 stainless until I checked the prices. 
  A 321 U-bend is $94, a 304 U-bend is $40, and a mild steel U-bend is 
$10.  I need 8 U-bends (four are actually J-bends, but same price), just 
to think about getting started, we're talking $800, not to mention 
collector, tailpipe, flanges, etc, if built from 321 stainless.  The 
existing one made it to 600 hours and was mild steel.  I'll have N56ML 
back in the air before I put another 600 hours on this one!

By contrast, my Corvair system was almost reasonable built from 321, 
because it is built so simply using only three U-bends for six 
cylinders.  But it's not a complex 6-into-1 system either, just a pair 
of simple 3-into-1 pipes.

I have everything I need to start on it, and that's what I'm doing all 
weekend, and probably next weekend as well.  I built two mockup engines, 
one with the old exhaust to measure distances and angles from, and the 
other as the fixture to build the new system onto. We'll see how it goes.

One thing I learned along the way is that Great Plains has no exhaust 
systems built, but they do have fixtures, so they are "to order" with a 
30 day lead time.  The configurations are shown on their website at
http://greatplainsas.com/scexhaust.html , none of which are similar to 
mine.  Also, gauge size is not mentioned on their website, but they are 
18g (.049"), rather than the 16g (.065")like the original exhaust 
system, so I had to get all materials elsewhere.  I did buy flanges from 
them, but am not enamored with them as the mounting holes are huge 
compared to the 8mm studs, so I'll have to carefully center the flanges 
to the ports before I start welding tubes to them.

Mark Langford
m...@n56ml.com
http://www.n56ml.com


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Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread Mark Langford via KRnet
I gave up trying to find an exhaust system that even vaguely resembles 
what I have on N891JF.  I'm going to have to build another one that 
replicates it, unless I want to remove the engine, completely 
reconfigure the firewall and intake system, etc.  Building a new system, 
as painful as that sounds, is easier than the alternative.


I was going to build it out of 321 stainless until I checked the prices. 
 A 321 U-bend is $94, a 304 U-bend is $40, and a mild steel U-bend is 
$10.  I need 8 U-bends (four are actually J-bends, but same price), just 
to think about getting started, we're talking $800, not to mention 
collector, tailpipe, flanges, etc, if built from 321 stainless.   The 
existing one made it to 600 hours and was mild steel.  I'll have N56ML 
back in the air before I put another 600 hours on this one!


By contrast, my Corvair system was almost reasonable built from 321, 
because it is built so simply using only three U-bends for six 
cylinders.  But it's not a complex 6-into-1 system either, just a pair 
of simple 3-into-1 pipes.


I have everything I need to start on it, and that's what I'm doing all 
weekend, and probably next weekend as well.  I built two mockup engines, 
one with the old exhaust to measure distances and angles from, and the 
other as the fixture to build the new system onto. We'll see how it goes.


One thing I learned along the way is that Great Plains has no exhaust 
systems built, but they do have fixtures, so they are "to order" with a 
30 day lead time.  The configurations are shown on their website at
http://greatplainsas.com/scexhaust.html , none of which are similar to 
mine.  Also, gauge size is not mentioned on their website, but they are 
18g (.049"), rather than the 16g (.065")like the original exhaust 
system, so I had to get all materials elsewhere.  I did buy flanges from 
them, but am not enamored with them as the mounting holes are huge 
compared to the 8mm studs, so I'll have to carefully center the flanges 
to the ports before I start welding tubes to them.


Mark Langford
m...@n56ml.com
http://www.n56ml.com


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Re: KR> 4-into-1 exhaust system help?

2017-01-28 Thread Wayne Baker via KRnet
To finish- I have a Revmaster 2100 with a 4-1 exhaust for sale. Top overhaul, 
dual mags, oil filter/ cooler, Tennessee prop, new starter, etc. $4500 

Sent from my iPhone

> On Jan 22, 2017, at 7:29 PM, Mark Langford via KRnet  
> wrote:
> 
> Chris Gardiner wrote:
> 
> > Approx,. 9 3/4 to 10 inches vertically from bottom of engine pan to bottom 
> > of collector joint.
> 
> Thanks for that and all the photos you sent Chris, and to John Bouyea as 
> well.  Those make it pretty clear that the intake path has to be reworked, 
> the carb moved, and the cowling reworked, if I put a Revmaster in place of 
> the GP system. And it's still a gamble buying the GP Tri-gear, because it's a 
> completely different layout than what's on the plane now.   It would probably 
> be easier and quicker to weld up my own exhaust system, especially if you 
> consider delaying a week on UPS to get started, only to find out neither the 
> Revmaster nor GP will fit.  I have the perfect go-by sitting on the 
> bench...just need to order some tubing, a collector, and some flanges.
> 
> I've built two exhaust systems for the Corvair, the last one out of 321 
> stainless, and complained the whole time because it wasn't easy and took 
> forever, but it's starting to look more attractive.  KR2's going to be down 
> for a while!
> 
> The two enclosed photos are a reminder to check your exhaust system. The 
> multi-crack photo is mirrored on the other side of the pipe, so the whole 
> thing was about the break in half.  The pipe is right at the flange and the 
> bend focuses a lot of heat on the steel, which was eroded down to near 
> razor-thin. This leak was inaudible.  The "big break" was obvious, but not 
> "log-truck loud", as we say in Alabama.  That photo shows why I can't get in 
> there to weld the inside...the exhaust gas would just come out V...towards 
> the carburetor.  Not good, to coin a phrase...
> 
> Mark Langford
> m...@n56ml.com
> http://www.n56ml.com
> 
> <170121_102m.jpg>
> <170121_109m.jpg>
> ___
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KR> 4 into 1 exhaust . . .

2017-01-23 Thread Mike Stirewalt via KRnet
> "The two enclosed photos are a reminder to check your exhaust system. 
The multi-crack photo is mirrored on the other side of the pipe, so the 
whole thing was about the break in half."
Ha.  That looks like a job for J. B. Weld.

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Re: KR> 4-into-1 exhaust system help?

2017-01-23 Thread Tommy Waymack via KRnet
Mark I feel your pain.Last years inspection revealed similar issues related
to rust[mild steel].Only one pipe was rusted thru but  we know what that
means.Revmaster will make me another one in 30 days for $510 and I would do
that in a heartbeat If it weren't for retirement.I bowed up and used some
mandral bent pieces left over from an intake project.Welded up the
offending pipe and I'm in the air again.I have not seen anything but the
4-1 with offset offered in quite a while.GPAS and Revmaster may get theirs
the same place.The area around the collector was a challenge but
doable.Repair will get you flying and buy some time for better fix.Tommy W.

On Sun, Jan 22, 2017 at 11:49 PM, Wayne Baker via KRnet <
krnet@list.krnet.org> wrote:

> I have a Revmaster 2100 for sale with a 4/
>
> Sent from my iPhone
>
> > On Jan 22, 2017, at 7:29 PM, Mark Langford via KRnet <
> krnet@list.krnet.org> wrote:
> >
> > Chris Gardiner wrote:
> >
> > > Approx,. 9 3/4 to 10 inches vertically from bottom of engine pan to
> bottom of collector joint.
> >
> > Thanks for that and all the photos you sent Chris, and to John Bouyea as
> well.  Those make it pretty clear that the intake path has to be reworked,
> the carb moved, and the cowling reworked, if I put a Revmaster in place of
> the GP system. And it's still a gamble buying the GP Tri-gear, because it's
> a completely different layout than what's on the plane now.   It would
> probably be easier and quicker to weld up my own exhaust system, especially
> if you consider delaying a week on UPS to get started, only to find out
> neither the Revmaster nor GP will fit.  I have the perfect go-by sitting on
> the bench...just need to order some tubing, a collector, and some flanges.
> >
> > I've built two exhaust systems for the Corvair, the last one out of 321
> stainless, and complained the whole time because it wasn't easy and took
> forever, but it's starting to look more attractive.  KR2's going to be down
> for a while!
> >
> > The two enclosed photos are a reminder to check your exhaust system. The
> multi-crack photo is mirrored on the other side of the pipe, so the whole
> thing was about the break in half.  The pipe is right at the flange and the
> bend focuses a lot of heat on the steel, which was eroded down to near
> razor-thin. This leak was inaudible.  The "big break" was obvious, but not
> "log-truck loud", as we say in Alabama.  That photo shows why I can't get
> in there to weld the inside...the exhaust gas would just come out
> V...towards the carburetor.  Not good, to coin a phrase...
> >
> > Mark Langford
> > m...@n56ml.com
> > http://www.n56ml.com
> >
> > <170121_102m.jpg>
> > <170121_109m.jpg>
> > ___
> > Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
> > Please see LIST RULES and KRnet info at http://www.krnet.org/info.html.
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> change options
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>
>
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Re: KR> 4-into-1 exhaust system help?

2017-01-22 Thread Wayne Baker via KRnet
I have a Revmaster 2100 for sale with a 4/

Sent from my iPhone

> On Jan 22, 2017, at 7:29 PM, Mark Langford via KRnet  
> wrote:
> 
> Chris Gardiner wrote:
> 
> > Approx,. 9 3/4 to 10 inches vertically from bottom of engine pan to bottom 
> > of collector joint.
> 
> Thanks for that and all the photos you sent Chris, and to John Bouyea as 
> well.  Those make it pretty clear that the intake path has to be reworked, 
> the carb moved, and the cowling reworked, if I put a Revmaster in place of 
> the GP system. And it's still a gamble buying the GP Tri-gear, because it's a 
> completely different layout than what's on the plane now.   It would probably 
> be easier and quicker to weld up my own exhaust system, especially if you 
> consider delaying a week on UPS to get started, only to find out neither the 
> Revmaster nor GP will fit.  I have the perfect go-by sitting on the 
> bench...just need to order some tubing, a collector, and some flanges.
> 
> I've built two exhaust systems for the Corvair, the last one out of 321 
> stainless, and complained the whole time because it wasn't easy and took 
> forever, but it's starting to look more attractive.  KR2's going to be down 
> for a while!
> 
> The two enclosed photos are a reminder to check your exhaust system. The 
> multi-crack photo is mirrored on the other side of the pipe, so the whole 
> thing was about the break in half.  The pipe is right at the flange and the 
> bend focuses a lot of heat on the steel, which was eroded down to near 
> razor-thin. This leak was inaudible.  The "big break" was obvious, but not 
> "log-truck loud", as we say in Alabama.  That photo shows why I can't get in 
> there to weld the inside...the exhaust gas would just come out V...towards 
> the carburetor.  Not good, to coin a phrase...
> 
> Mark Langford
> m...@n56ml.com
> http://www.n56ml.com
> 
> <170121_102m.jpg>
> <170121_109m.jpg>
> ___
> Search the KRnet Archives at http://tugantek.com/archmailv2-kr/search.
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Re: KR> 4-into-1 exhaust system help?

2017-01-22 Thread Chris Gardiner via KRnet
Approx,. 9 3/4 to 10 inches vertically from bottom of engine pan to bottom of 
collector joint.
Hard to measure without removing the lower cowling at this time.
Chris

Sent from my iPad

> On Jan 22, 2017, at 8:38 AM, Mark Langford via KRnet  
> wrote:
> 
> Chris Gardiner wrote:
> 
>> The only difficulty I had with the Revmaster is that it is slightly
>> different at the back and interfered with my intake manifold ( Zenith
>> 1821 carb.)
> 
> Is your intake a Great Plains that angles back toward the center for a few 
> inches on top and then goes straight down on each side, then a 90 turn in to 
> meet in the middle?  If so, that's what I also have.YES!
> 
> A measurement from the bottom of the engine to the lower end of the exhaust 
> collector joint
See above
> 
> Mark Langford
> m...@n56ml.com
> http://www.n56ml.com
> 
> 
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Re: KR> 4-into-1 exhaust system help?

2017-01-22 Thread Mark Langford via KRnet

Chris Gardiner wrote:


The only difficulty I had with the Revmaster is that it is slightly
different at the back and interfered with my intake manifold ( Zenith
1821 carb.)


Is your intake a Great Plains that angles back toward the center for a 
few inches on top and then goes straight down on each side, then a 90 
turn in to meet in the middle?  If so, that's what I also have.  There's 
another incarnation of the GP intake that stays further outside.  If 
it's not a hassle, a photo of exhaust and intake would be helpful, if 
you happen to go to the airport.  I've looked at the Revmaster exhaust 
and it looks less compact in several ways, but maybe it's just an 
optical illusion.


The photos at http://revmasteraviation.com/?p=183#more-183 also shows 
the same thing I see on John's exhaust, that the collector and exhaust 
pipe point down at a steep angle and extend a lot further down than my 
current exhaust.  I'm afraid I'd loose 10 mph with that exhaust, and 
would certainly have to do major surgery on the cowling, on the bottom 
and maybe at the exhaust ports, as the radius on the ports looks larger 
too.


A measurement from the bottom of the engine vertically to the bottom of 
the collector would be a good data point for me.  I could re-angle the 
exhaust to make it more in line with the airflow, which is how the 
current one is.  N56ML's exhaust is maybe an inch from the bottom of the 
plane, but I put a thin stainless sheet and fiberfrax behind it to 
withstand the heat.


The stainless steel is a no-brainer, and this is probably the way to go 
in the end, if it'll clear all the crap on the firewall without a major 
under-cowling redo.


Thanks to all that replied...

Mark Langford
m...@n56ml.com
http://www.n56ml.com


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Re: KR> 4-into-1 exhaust system help?

2017-01-22 Thread Chris Gardiner via KRnet
Mark,
I can send you some dimensions on the GP 4 into 1 pipe as I have one.
The pictures John Bouyea posted show the offset from the front view as well as 
anything I can send.
Suggest you consider the Revmaster stainless 4 into 1 option. I installed it 
last year for peace of mind that it will never rust out . It has about the same 
amount of offset.
I will take a picture of the SS style and measure it today for you.
The only difficulty I had with the Revmaster is that it is slightly different 
at the back and interfered with my intake manifold ( Zenith 1821 carb.)
This may not be an issue for your set up.
Cheers
Chris Gardiner


Sent from my iPad

> On Jan 22, 2017, at 6:40 AM, Robert Jenkins via KRnet  
> wrote:
> 
> Revmaster has a KR2 4 into 1 system on their site.
> 
> On Saturday, January 21, 2017, Mark Langford via KRnet 
> wrote:
> 
>> KRnetHeads,
>> 
>> My VW exhaust system broke while flying last weekend, and given the
>> location and pervasive nature of the welds required, it's not repairable.
>> 
>> 
>> --
>> Mark "crack pipe" Langford
>> m...@n56ml.com
>> http://www.n56ml.com
>> 
>> 
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Re: KR> 4-into-1 exhaust system help?

2017-01-22 Thread Daniel Heath via KRnet
Have you checked with Revmaster?

See N64KR at http://KRBuilder.org - Then click on the pics 

2017 KR Gathering – KLXT Lee’s Summit,  Missouri

Peoples Choice at 2013 - KR Gathering in Mt. Vernon, Il – MVN 
Best KR at 2013 - KR Gathering in Mt. Vernon, Il – MVN 
Best Interior at 2013 - KR Gathering in Mt. Vernon, Il – MVN 
Best Paint at 2013 - KR Gathering in Mt. Vernon, Il – MVN 
Best Firwwall Forward at 2013 - KR Gathering in Mt. Vernon, Il – MVN 

Best Interior and Panel at 2008 – KR Gathering in Mt. Vernon, Il - MVN


Daniel R. Heath - Lexington, SC


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Re: KR> 4-into-1 exhaust system help?

2017-01-22 Thread Robert Jenkins via KRnet
Revmaster has a KR2 4 into 1 system on their site.

On Saturday, January 21, 2017, Mark Langford via KRnet 
wrote:

> KRnetHeads,
>
> My VW exhaust system broke while flying last weekend, and given the
> location and pervasive nature of the welds required, it's not repairable.
> GPASC has no KR exhaust systems in stock, but they can make one for me in
> 30 days.  They also no longer sell the 4-into-1 "centered" system, offering
> only a "KR Tri-gear" model that has the outlet biased towards the pilot's
> side.  This would be fine if it didn't interfere with something else, but I
> don't know exactly what it looks like, and I don't think GPASC does either.
>
> One choice is to build my own, but it would be a lot more expedient to buy
> the Tri-gear if it'll fit without having to modify a bunch of stuff.
> That's a big question, because I have a fuel rail with gascolator,
> totalizer, and pressure sender down low on the firewall, and would rather
> not have to conjure up a place to put them all, because that's about the
> only place they would fit.  So I'm wondering if somebody with the GPASC (or
> other) 4 into 1 Tri-Gear exhaust system can lead me to a few photos and
> maybe some dimensions of their exhaust system and surroundings?  My current
> system has the four equal-length pipes all bending in parallel to the
> collector in about the same plane as the rear exhaust flanges, if that
> helps.
>
> Another option is anything else that looks like it might work.  I'm
> thinking "street" stuff is unlikely, as there's 4" of room between the
> bottom of the case and the top of the exhaust system, and I need that for
> the Ellison carb that lives nested in there.  That would be dragging the
> ground under my Karmann Ghia or a Beetle.
>
> I am open to suggestions, with a backup plan of welding up another one
> myself, but given constraints, would rather simply pick up the phone and
> order something from somewhere, if possible.  I'd even consider a
> "previously owned" system if available, just to get me by until I can build
> one.  My hands are starting to shake because it's already been a week since
> I've flown!
>
> See enclosed photos of my broken exhaust and the GPASC Tri-Gear KR
> system.  You can't see the crack that totally severed the pipe going into
> the collector, but you can see another obvious break near the top of the
> photo, which spidered into about 10 inches of continuous cracks totaling
> about 10 inches! I guess 550 hours and 25 years is about all I could expect
> out of a mild steel exhaust system anyway.
>
> Thanks...
>
> --
> Mark "crack pipe" Langford
> m...@n56ml.com
> http://www.n56ml.com
>
>
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Re: KR> 4-into-1 exhaust system help?

2017-01-21 Thread John Bouyea via KRnet
Mark,
Here's what I can share right off. If the Quickie exhaust system would work for 
you, lemme know.
http://www.bouyea.net/cur_proj/n5391m/exhaust/Default.htm 

I also have another 4-into-1 for a TriGear but no photos of it tonight but I 
can have some for you tomorrow.

John Bouyea
N5391M/ KR2
OR81/ Hillsboro, OR
2015 KR@MMV Gathering CoHost

-Original Message-
Subject: KR> 4-into-1 exhaust system help? 



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Re: KR> 4-into-1 exhaust system help?

2017-01-21 Thread Bill Masquelier via KRnet
Mark

Do you necessarily need a 4 into1?

How about something like this:

http://chircoestore.com/dual-racing-exhaust-black-uses-baffle-251194.html

[http://chircoestore.com/media/catalog/product/cache/1/image/9df78eab33525d08d6e5fb8d27136e95/2/5/251190b.jpg]<http://chircoestore.com/dual-racing-exhaust-black-uses-baffle-251194.html>

Dual Racing Exhaust Black ( Uses Baffle 
#251194)<http://chircoestore.com/dual-racing-exhaust-black-uses-baffle-251194.html>
chircoestore.com
Black Dual style exhaust features great looks and maximum horse power. Slip 
joints allow for easy installation. This system might not clear Dual carbs. 
Uses baffle ...





From: KRnet  on behalf of Mark Langford via KRnet 

Sent: Saturday, January 21, 2017 6:57 PM
To: KRnet
Cc: Mark Langford
Subject: KR> 4-into-1 exhaust system help?

KRnetHeads,

My VW exhaust system broke while flying last weekend, and given the
location and pervasive nature of the welds required, it's not
repairable.  GPASC has no KR exhaust systems in stock, but they can make
one for me in 30 days.  They also no longer sell the 4-into-1 "centered"
system, offering only a "KR Tri-gear" model that has the outlet biased
towards the pilot's side.  This would be fine if it didn't interfere
with something else, but I don't know exactly what it looks like, and I
don't think GPASC does either.

One choice is to build my own, but it would be a lot more expedient to
buy the Tri-gear if it'll fit without having to modify a bunch of stuff.
  That's a big question, because I have a fuel rail with gascolator,
totalizer, and pressure sender down low on the firewall, and would
rather not have to conjure up a place to put them all, because that's
about the only place they would fit.  So I'm wondering if somebody with
the GPASC (or other) 4 into 1 Tri-Gear exhaust system can lead me to a
few photos and maybe some dimensions of their exhaust system and
surroundings?  My current system has the four equal-length pipes all
bending in parallel to the collector in about the same plane as the rear
exhaust flanges, if that helps.

Another option is anything else that looks like it might work.  I'm
thinking "street" stuff is unlikely, as there's 4" of room between the
bottom of the case and the top of the exhaust system, and I need that
for the Ellison carb that lives nested in there.  That would be dragging
the ground under my Karmann Ghia or a Beetle.

I am open to suggestions, with a backup plan of welding up another one
myself, but given constraints, would rather simply pick up the phone and
order something from somewhere, if possible.  I'd even consider a
"previously owned" system if available, just to get me by until I can
build one.  My hands are starting to shake because it's already been a
week since I've flown!

See enclosed photos of my broken exhaust and the GPASC Tri-Gear KR
system.  You can't see the crack that totally severed the pipe going
into the collector, but you can see another obvious break near the top
of the photo, which spidered into about 10 inches of continuous cracks
totaling about 10 inches! I guess 550 hours and 25 years is about all I
could expect out of a mild steel exhaust system anyway.

Thanks...

--
Mark "crack pipe" Langford
m...@n56ml.com
http://www.n56ml.com
Mark Langford's KR2S<http://www.n56ml.com/>
www.n56ml.com
Mark Langford's Homebuilt Airplane and Online Builder's Manual. Updated January 
2017 - Another update to the KR2 refurb project, N891JF. Just to let you know 
that I ...



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Re: KR> 4-into-1 exhaust system help?

2017-01-21 Thread codylee.cramer via KRnet
I know this is not what you want to hear but if you can not find an exhaust 
"fiber fix" will help seal it until someone can build you what your looking 
for. It is water activated epoxy impregnated carbon. I have used it in a jam 
and it's still holding up to everyday abuse on a Detroit diesel exhaust in my 
work boat. Just a thought.


Sent from my T-Mobile 4G LTE Device
 Original message From: Mark Langford via KRnet 
 Date: 1/21/17  9:57 PM  (GMT-05:00) To: KRnet 
 Cc: Mark Langford  Subject: KR> 4-into-1 
exhaust system help? 
KRnetHeads,

My VW exhaust system broke while flying last weekend, and given the 
location and pervasive nature of the welds required, it's not 
repairable.  GPASC has no KR exhaust systems in stock, but they can make 
one for me in 30 days.  They also no longer sell the 4-into-1 "centered" 
system, offering only a "KR Tri-gear" model that has the outlet biased 
towards the pilot's side.  This would be fine if it didn't interfere 
with something else, but I don't know exactly what it looks like, and I 
don't think GPASC does either.

One choice is to build my own, but it would be a lot more expedient to 
buy the Tri-gear if it'll fit without having to modify a bunch of stuff. 
  That's a big question, because I have a fuel rail with gascolator, 
totalizer, and pressure sender down low on the firewall, and would 
rather not have to conjure up a place to put them all, because that's 
about the only place they would fit.  So I'm wondering if somebody with 
the GPASC (or other) 4 into 1 Tri-Gear exhaust system can lead me to a 
few photos and maybe some dimensions of their exhaust system and 
surroundings?  My current system has the four equal-length pipes all 
bending in parallel to the collector in about the same plane as the rear 
exhaust flanges, if that helps.

Another option is anything else that looks like it might work.  I'm 
thinking "street" stuff is unlikely, as there's 4" of room between the 
bottom of the case and the top of the exhaust system, and I need that 
for the Ellison carb that lives nested in there.  That would be dragging 
the ground under my Karmann Ghia or a Beetle.

I am open to suggestions, with a backup plan of welding up another one 
myself, but given constraints, would rather simply pick up the phone and 
order something from somewhere, if possible.  I'd even consider a 
"previously owned" system if available, just to get me by until I can 
build one.  My hands are starting to shake because it's already been a 
week since I've flown!

See enclosed photos of my broken exhaust and the GPASC Tri-Gear KR 
system.  You can't see the crack that totally severed the pipe going 
into the collector, but you can see another obvious break near the top 
of the photo, which spidered into about 10 inches of continuous cracks 
totaling about 10 inches! I guess 550 hours and 25 years is about all I 
could expect out of a mild steel exhaust system anyway.

Thanks...

-- 
Mark "crack pipe" Langford
m...@n56ml.com
http://www.n56ml.com


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