KR> A cautionary tale

2008-10-12 Thread Pete Klapp
Had the same thing happen to me. I came into possession of a partially 
completed KR-2 project. When I started to dissassemble things, I noticed a 
crack start at the WAF. By just pressing along the glue fillet with my 
thumb, the skin easily separated from the spar. I'm told they used a 
polyester based glue () to bond the skins to the spars. I'm told that 
since the skins are made with vinylester resin, that only a vinylester based 
glue should be used. Dan Diehl apparently sells this to builders. Has anyone 
else used something else with success? Also are there special precautions 
needed to prep skins and spars prior to bonding?

Pete Klapp, KR-2S builder
Canton, Ohio


From: bearlk...@aol.com
Reply-To: KRnet <kr...@mylist.net>
To: kr...@mylist.net
Subject: KR> A cautionary tale
List-Post: krnet@list.krnet.org
Date: Sun, 6 Aug 2006 12:48:45 EDT

Netters;
I just bought a KR2 project with Diehl wing skins. The builder had used the
wrong glue and very poor technique to assemble the wings. It took me less 
than
an hour and a couple of hand tools to ply them apart. The glue simply did 
not
adhere to the wing skin, the bonds popped apart with hand pressure. The
builder was obviously not a man to follow instructions, and I felt it was at 
least
an amusing cautionary tale.
Had this gotten to the air, it would have delaminated very quickly. OUCH!
(the seller was a gracious gent from Tx and not the builder, he let me know 
what
the issues were up front.)
Incedently, I am very pleased with my purchase, I will salvage the skins and
use a lot of the other parts to save a fair amount of time and money.


Bob Polgreen
Boat stage and parts
Nowthen MN
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KR> A cautionary tale

2008-10-12 Thread Larry H.
Pete,
  When you get ready to attach premade skins to the spars, you need to wipe 
clean first then lightly sand the spar attach area on the wing skins. 
Vinylester resin would be best. Paint the spar caps with pure resin and do the 
same to the wing skins before applying the flox mixture. If you do not paint 
pure resin on the wooden spars first you will probably end up with a too dry of 
resin/flox mixture when you attach the wing skins.
  Larry H.

Pete Klapp <pke...@hotmail.com> wrote:
  Had the same thing happen to me. I came into possession of a partially 
completed KR-2 project. When I started to dissassemble things, I noticed a 
crack start at the WAF. By just pressing along the glue fillet with my 
thumb, the skin easily separated from the spar. I'm told they used a 
polyester based glue () to bond the skins to the spars. I'm told that 
since the skins are made with vinylester resin, that only a vinylester based 
glue should be used. Dan Diehl apparently sells this to builders. Has anyone 
else used something else with success? Also are there special precautions 
needed to prep skins and spars prior to bonding?

Pete Klapp, KR-2S builder
Canton, Ohio


From: bearlk...@aol.com
Reply-To: KRnet 
To: kr...@mylist.net
Subject: KR> A cautionary tale
List-Post: krnet@list.krnet.org
Date: Sun, 6 Aug 2006 12:48:45 EDT

Netters;
I just bought a KR2 project with Diehl wing skins. The builder had used the
wrong glue and very poor technique to assemble the wings. It took me less 
than
an hour and a couple of hand tools to ply them apart. The glue simply did 
not
adhere to the wing skin, the bonds popped apart with hand pressure. The
builder was obviously not a man to follow instructions, and I felt it was at 
least
an amusing cautionary tale.
Had this gotten to the air, it would have delaminated very quickly. OUCH!
(the seller was a gracious gent from Tx and not the builder, he let me know 
what
the issues were up front.)
Incedently, I am very pleased with my purchase, I will salvage the skins and
use a lot of the other parts to save a fair amount of time and money.


Bob Polgreen
Boat stage and parts
Nowthen MN
___
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KR> A cautionary tale

2008-10-12 Thread bearlk...@aol.com
Netters;
I just bought a KR2 project with Diehl wing skins. The builder had used the 
wrong glue and very poor technique to assemble the wings. It took me less than 
an hour and a couple of hand tools to ply them apart. The glue simply did not 
adhere to the wing skin, the bonds popped apart with hand pressure. The 
builder was obviously not a man to follow instructions, and I felt it was at 
least 
an amusing cautionary tale. 
Had this gotten to the air, it would have delaminated very quickly. OUCH!  
(the seller was a gracious gent from Tx and not the builder, he let me know 
what 
the issues were up front.)
Incedently, I am very pleased with my purchase, I will salvage the skins and 
use a lot of the other parts to save a fair amount of time and money.  


Bob Polgreen
Boat stage and parts
Nowthen MN


KR> A cautionary tale

2008-10-12 Thread D F Lively
Bob:

Such is life in the "Take over" world.  I took over a project where the guy 
decided he
had to re-set the stick lower to the point rwhere the spar limited the sticks 
forward
travel so the D.S. notched the top of the spar and spent alot of time trying to 
figure
out how to avoid tearin out the center spar and starting over again.  There 
have been
some other issues but that was a biggie.

Don
  

bearlk...@aol.com wrote:

> Netters;
> I just bought a KR2 project with Diehl wing skins. The builder had used the
> wrong glue and very poor technique to assemble the wings. It took me less than
> an hour and a couple of hand tools to ply them apart. The glue simply did not
> adhere to the wing skin, the bonds popped apart with hand pressure. The
> builder was obviously not a man to follow instructions, and I felt it was at 
> least
> an amusing cautionary tale.
> Had this gotten to the air, it would have delaminated very quickly. OUCH!
> (the seller was a gracious gent from Tx and not the builder, he let me know 
> what
> the issues were up front.)
> Incedently, I am very pleased with my purchase, I will salvage the skins and
> use a lot of the other parts to save a fair amount of time and money.
>
> Bob Polgreen
> Boat stage and parts
> Nowthen MN
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> please see other KRnet info at http://www.krnet.org/info.html


KR> A cautionary tale

2008-10-12 Thread Larry Flesner
At 02:11 PM 8/6/2006, you wrote:
>I took over a project where the guy decided he
>had to re-set the stick lower to the point rwhere the spar limited 
>the sticks forward
>travel so the D.S. notched the top of the spar
>Don
+++

If he had stopped and thought for a second he could have just re-shaped
the stick.  Sometimes we don't see the forest for the trees.

Larry Flesner






KR> A cautionary tale

2008-10-12 Thread D F Lively
Larry:

Worse than that I have found no reason for him to have set the stick ass'y
so low on the spar!  Still have not ffigured that one out but it has been
fixed but it sure created a lot of difficulty  to much of this was done
originally without much in the way and now had to be done with several jigs
and things to assure things went in the right place so as not to set of a
chain reation of corrections.

Don
  






Larry Flesner wrote:

> At 02:11 PM 8/6/2006, you wrote:
> >I took over a project where the guy decided he
> >had to re-set the stick lower to the point rwhere the spar limited
> >the sticks forward
> >travel so the D.S. notched the top of the spar
> >Don
> +++
>
> If he had stopped and thought for a second he could have just re-shaped
> the stick.  Sometimes we don't see the forest for the trees.
>
> Larry Flesner
>
> ___
> Search the KRnet Archives at http://www.maddyhome.com/krsrch/index.jsp
> to UNsubscribe from KRnet, send a message to krnet-le...@mylist.net
> please see other KRnet info at http://www.krnet.org/info.html


KR> A cautionary tale

2008-10-12 Thread jscott.pi...@juno.com

On Sun, 6 Aug 2006 12:48:45 EDT bearlk...@aol.com writes:
> Netters;
> I just bought a KR2 project with Diehl wing skins. The builder had 
> used the 
> wrong glue and very poor technique to assemble the wings. It took me 
> less than 
> an hour and a couple of hand tools to ply them apart. The glue 
> simply did not 
> adhere to the wing skin, the bonds popped apart with hand pressure. 
> The 
> builder was obviously not a man to follow instructions, and I felt 
> it was at least 
> an amusing cautionary tale. 
> Had this gotten to the air, it would have delaminated very quickly. 
> OUCH!  
> (the seller was a gracious gent from Tx and not the builder, he let 
> me know what 
> the issues were up front.)
> Incedently, I am very pleased with my purchase, I will salvage the 
> skins and 
> use a lot of the other parts to save a fair amount of time and 
> money.  
> 
> 
> Bob Polgreen
> Boat stage and parts
> Nowthen MN

I found the same problem (and worse) when I acquired my KR project.  The
first builder had failed to scrub the mold release off the skin before
attempting to bond them together.  It peeled apart quite nicely. :o) 
Despite the various problems, buying a partial project was a bit time
saver and it now has 9 years and 580 flight hours behind it.

Jeff Scott
N1213W