Re: [MBZ] Epic double tranny swap/conversion week

2010-04-04 Thread Michael Esh
It is the greatest feeling to hear the engine fire up after putting so much time and effort into a project. Nice job Don and son. Mike On Apr 3, 2010, at 9:00 PM, OK Don wrote: The new keys arrived this afternoon - followed shortly by the son. We took battery off of the trickle charger,

Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread OK Don
The new keys arrived this afternoon - followed shortly by the son. We took battery off of the trickle charger, installed it, shifted into neutral (in case the clutch wasn't actually bled), and turned the key. THe engine fired right up, no extra cranking (we filled the new fuel filter with Diesel

Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread Kaleb C. Striplin
So now you have the blue car with a manny tranny in it? Are you going to put the other one back on the road or what? OK Don wrote: The new keys arrived this afternoon - followed shortly by the son. We took battery off of the trickle charger, installed it, shifted into neutral (in case the

Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread Dieselhead
Contrats! Glad the effort worked. The new keys arrived this afternoon - followed shortly by the son. We took battery off of the trickle charger, installed it, shifted into neutral (in case the clutch wasn't actually bled), and turned the key. THe engine fired right up, no extra cranking (we

Re: [MBZ] Epic double tranny swap/conversion week

2010-04-03 Thread OK Don
Yes - the blue car is manny now. The gold car is sitting. We'll probably sell the engine, auto tranny, and body seperately. Make an offer on any or all parts --- On Sat, Apr 3, 2010 at 9:09 PM, Kaleb C. Striplin ka...@striplin.netwrote: So now you have the blue car with a manny tranny in it?

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-29 Thread Kaleb C. Striplin
Somebody stole he exhaust? That is weird. I have the CD somewhere Im sure, just have to find it. OK Don wrote: A week later - the update: The clutch disk pilot tool arrived Monday, and the proper sized clutch disk arrived Tuesday, so we were all set for this weekend. We got the clutch

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-29 Thread Frederick W Moir
OK Don, et al. I have a 201 CD that you can have. Just need an address. Fred Moir Lynn MA Diesel preferred. On 3/28/2010 9:49 PM, OK Don wrote: There are several mystery vacuum lines, and some connectors on the IP that have no wires -- this is not new, both cars were in this condition when we

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread OK Don
A week later - the update: The clutch disk pilot tool arrived Monday, and the proper sized clutch disk arrived Tuesday, so we were all set for this weekend. We got the clutch installed, the engine and tranny mated, drive shaft with new flex disks installed, the shifter linkages in place

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread Dieselhead
Congrats. Those kind of projects always take longer than forecast. At least you can see the end now. A week later - the update: The clutch disk pilot tool arrived Monday, and the proper sized clutch disk arrived Tuesday, so we were all set for this weekend. We got the clutch installed, the

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread Craig McCluskey
On Sun, 28 Mar 2010 20:49:59 -0500 OK Don okd...@gmail.com wrote: Found that the rear section of the exhaust that wasn't cracked at the front flange, had been stolen from under the gold car during the week. Boy is THAT irritating! I'm sorry that happened to you. Craig

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-28 Thread Mitch Haley
Craig McCluskey wrote: On Sun, 28 Mar 2010 20:49:59 -0500 OK Don okd...@gmail.com wrote: Found that the rear section of the exhaust that wasn't cracked at the front flange, had been stolen from under the gold car during the week. Boy is THAT irritating! I'm sorry that happened to you. I

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-19 Thread OK Don
Crap - the proper sized clutch disk didn't arrive today. Two day air doesn't count for much when it takes them two days to get it to DHL. We're working outside - it's been beautiful weather so far, but it's raining now, and we're supposed to get 1-3 inches of snow tomorrow. Guess the cars will be

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-19 Thread OK Don
Attachment is an open documents drawing - It shows a fiction damper in the throttle assembly for a standard tranny car -- do you have this in yours? On Wed, Mar 17, 2010 at 10:33 AM, Jim Cathey j...@windwireless.net wrote: The throttle linkage on the engine looks the same, with the exception

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread OK Don
I was able to confirm via the EPC datacard, that this 5 speed is the original tranny for the gold car. When did MB start producing the 124 in Europe? This case is marked with 124 -- very strange. -- OK Don Panic! (the national past time). -- next part -- A non-text

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread Mitch Haley
OK Don wrote: I was able to confirm via the EPC datacard, that this 5 speed is the original tranny for the gold car. When did MB start producing the 124 in Europe? This case is marked with 124 -- very strange. 1986 in USA, so I would assume 1985 in Europe. Mitch.

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread OK Don
Now that I knew where to look, I see that the standard tranny engine has the ball fittings, but no damper, while the auto tranny engine does have a damper. Strange. Where does the engine serial number hide on a 601 engine? I haven't been able to find it yet. We finished the transplant of the

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread Craig McCluskey
On Thu, 18 Mar 2010 20:55:22 -0600 OK Don okd...@gmail.com wrote: Now that I knew where to look, I see that the standard tranny engine It has nice new shoes now, new lines to the calipers, and new pads. The front brakes are next -- Keep up the good work! Craig

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-18 Thread Hendrik Fay
Test mules where built in 83 and the 124 was shown at shows in 84 but not sold until 85. Hendrik Mitch Haley wrote: OK Don wrote: I was able to confirm via the EPC datacard, that this 5 speed is the original tranny for the gold car. When did MB start producing the 124 in Europe? This case

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Dieselhead
If changing the clutch disk involves pulling the engine, I would also highly recommend buying a new pressure plate too, inless the manual has adjustment specs. I tried replacing the disk only on an MB ONCE. I think we had the trans off and back on three times. Just a warning, YMMV. We

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Jim Cathey
I'd forgotten about the kick-down switch, which will have to be transferred to the gold car. The cruise control amp is different, and there's a switch on the clutch. The neutral safety switch wiring harness must also be swapped, and there's a damper on the manny's throttle to move too, and the

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
They are entirely in the channel, not popped into the holes. There are dimples on both sides of the hole/nut, but not spot welds. I got one of them to move up and down after pounding the bolt with a hammer, but it didn't want to slide within the channel. I'll try a long, thin bar to see if I can

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
The throttle linkage on the engine looks the same, with the exception of the bowden cable to the auto tranny. Haven't seen the damper yet, is it inside the car? On Wed, Mar 17, 2010 at 8:55 AM, Jim Cathey j...@windwireless.net wrote: The cruise control amp is different, and there's a switch on

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Jim Cathey
The throttle linkage on the engine looks the same, with the exception of the bowden cable to the auto tranny. Haven't seen the damper yet, is it inside the car? Between the intake manifold and the arm on the IP. -- Jim ___ http://www.okiebenz.com For

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Neither of these engines/cars have one - will have to look in the EPC to see it. I think both of these cars are FrankenBenzs -- mixed and matched from other cars over the years. The standard car did drive smoothly before we imbarked on major transplant surgery, so we'll see how it works On

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Yup - p/n 601 070 13 67, called a dashpot. However, the EPC doesn't indicate where it attaches - it's just floating is space to the right of everything else. On Wed, Mar 17, 2010 at 1:42 PM, OK Don okd...@gmail.com wrote: Neither of these engines/cars have one - will have to look in the EPC to

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Todays progress - Got the auto tranny seperated from the blue engine, the pedal assemblies are out of both cars, as are the shifters. Got the clutch cylinder hydraulic lines moved from the gold to the blue car. Installed the flywheel on the blue engine (after another run to Harbor Freight for a

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Rolf Martin-Hoster
FWIW the 230MM is for the Gwagen/v8 class. Sounds like you are having fun. By any chance are the speedo cable ends different like they can be on the 123? I just bought a 124 on ebay with a trans on its way out. Will certainly be looking for a 5 spd! -Rolf OK Don wrote: Todays progress - Got

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Ahhrrrggg - nope, haven't looked that closely at the speedo ends yet! On Wed, Mar 17, 2010 at 7:52 PM, Rolf Martin-Hoster r...@winmutt.comwrote: FWIW the 230MM is for the Gwagen/v8 class. Sounds like you are having fun. By any chance are the speedo cable ends different like they can be on the

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Rolf Martin-Hoster
I know the 85 auto end was a square and the 81 manual trans was slotted. -Rolf OK Don wrote: Ahhrrrggg - nope, haven't looked that closely at the speedo ends yet! On Wed, Mar 17, 2010 at 7:52 PM, Rolf Martin-Hoster r...@winmutt.comwrote: FWIW the 230MM is for the Gwagen/v8 class. Sounds

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread Jim Cathey
Neither of these engines/cars have one - will have to look in the EPC to see it. I think both of these cars are FrankenBenzs -- mixed and matched from other cars over the years. The standard car did drive smoothly before we embarked on major transplant surgery, so we'll see how it works

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-17 Thread OK Don
Yes! You did capture it - http://userweb.windwireless.net/~jimc/mb190d/tdamper.html Thanks! You must have the 201 CD(s?) - I need to get them (it). On Wed, Mar 17, 2010 at 8:36 PM, Jim Cathey j...@windwireless.net wrote: Neither of these engines/cars have one - will have to look in the EPC to

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-16 Thread R A Bennell
[mailto:mercedes-boun...@okiebenz.com]on Behalf Of OK Don Sent: Monday, March 15, 2010 7:53 PM To: Mercedes Discussion List Subject: Re: [MBZ] Epic double tranny swap/conversion week We decided to pull the engine/tranny combo rather than continue to fight it in place. It took a 24oz. hammer to get the 6 point

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-16 Thread OK Don
One - there wasn't room to get to the bolt, with everything in the car. It came right out with a six point socket once we had room to get a socket on it (we were using an open end wrench before)! Two - I had considered it, if the surface wasn't nice and smooth, which it is. I expected it to be

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-16 Thread OK Don
Another difference between the two cars - the auto tranny is missing three of the mounting-to-the-engine bolts. I'd forgotten about the kick-down switch, which will have to be transferred to the gold car. The nut plates for the transmission rear mounting cross member seem to be held in place - I

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-15 Thread OK Don
We decided to pull the engine/tranny combo rather than continue to fight it in place. It took a 24oz. hammer to get the 6 point socket onto the buggered bolt. We would not have been able to do that in the car. This engine/car seems to have double the wires and vacuum tube that a 123/61x car does.

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-15 Thread Craig McCluskey
On Mon, 15 Mar 2010 19:52:54 -0600 OK Don okd...@gmail.com wrote: Tomorrow we'll pull the engine/auto tranny from the blue car - hope we're faster on this one! So do we! :-) Craig ___ http://www.okiebenz.com For new and used parts go to www.okiebenz.com

[MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread OK Don
We started yesterday on the standard-auto tranny swap between two '84 190Ds. So far, we're only one bolt away from removing the standard tranny from the gold car. But we spent all afternoon today on it, and all we accomplished was to round the corners of the bolt head. I think we're going to

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread Peter Frederick
This sort of thing is why I always recommend pulling them both at the same time. By now, you'd be going back in Peter ___ http://www.okiebenz.com For new and used parts go to www.okiebenz.com To search list archives http://www.okiebenz.com/archive/ To

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread Kaleb C. Striplin
Yea, those are a pain to get out. I have had the tranny in/out of that light blue 190D in the back about 2 or 3 times. I think I ended up using a MANY extensions to get the ratchet way back behind the tranny in the tunnel. I did also try the unbolting ending and sliding foward trick, I dont

Re: [MBZ] Epic double tranny swap/conversion week

2010-03-14 Thread OK Don
Might end up that way - there are way too many tangles fo wires and vacuum hoses for such a small Diesel engine, built 26 years ago. I still can't see where the 1/2 inch thick group goes after it disappears under the IP, even after removing the airbox. On Sun, Mar 14, 2010 at 7:46 PM, Peter