[MBZ] The saga of the injection pump

2008-04-25 Thread Bill R
The saga of my injection pump has come to a happy conclusion.  

When I picked it up the first time it was smoking and still had a rattle [it
was the rattle that had me take it in in the first place].  I took it back
on Tuesday and they went into it once more, finally determining that the
pump, while adjusted according to the directions they had, was not adjusted
correctly.  Mechanic took the pump back off and compared it to the pump that
came out of the car, determining that the two were not set the same, nor
were they the same pump.  That covered Tuesday afternoon and part of Wed.
Finally my nephew called the MB dealer and was assured that the new pump was
the correct one for the engine, but that the one that came off was not.  It
seems that when Potomac German sent the engine [they never did tell me from
what year 300SD, despite many promises to do so] the pretend mechanics who
had my car in Vero Beach pulled everything off the old engine and installed
it on the new.  Somehow they almost got it to work [though my nephew had to
do a few hundred $$ work rerouting and reinstalling items].  Thus it stayed
with a worsening shifting problem.  I later replaced the tranny and the
vacuum pump, and finally the injection pump.  After my nephew called a
friend at another shop [very familiar with that injection process] they
straightened out the calibration and the timing process got started all over
again.  I think the full job entailed three removals and installations of
the injection pump, and I think possibly one of the vacuum pump, and several
attempts to time and calibrate it.  What had not been clear in the
directions was that with a pump that had a lock installed at a rebuild you
set the timing to 15 degrees, instead of the 34 degree setting without the
lock [or the other way around].  Big difference.  It turns out that the
previous incorrect pump had been timed and calibrated close enough to almost
stop the smoking, but it also threw off the vacuum to the transmission.
Long story short [sort of], half of Tues, Wed, Thurs and half of Friday
later it is running beautifully, shifting better than it has since I have
had it], and no smoke.  I am happy.  

When I pulled out the checkbook for all the stuff done beyond the initial
install I was told there was no charge, as it was under their [three month?]
warranty. I tried to pay for some of the mechanic's time so he would not be
out half a week's work, and was told that it was for situations like this
that they kept the mechanic who worked on my car as a salaried employee [The
other guy is hourly].  They wouldn't take any $ for the mechanic [who it
turns out wasn't out anything] or for their extra work, and my car runs much
better than it did before. I am confirmed in my belief that having a
mechanic you can trust is a very nice thing.  Now I await the first fill-up
[hopefully at less than $100] to see if the mileage has improved also -
though it got as high as 27 mpg before, so probably not.

BillR

Jacksonville FL

1981 300SD  301k miles

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Re: [MBZ] The saga of the injection pump

2008-04-25 Thread LarryT
Hi Bill,
Great story!  Now, don't tell anyone else - this is just between you  me - 
one dark night we need to follow that mechanic home and kidnap him - we'll 
chain him to the garage and force him to repair various classic MBs while we 
feed him Knachtworst and other worst meats.  ;-)

Sounds like you found one of the very, *very* good MB technicians (I don't 
use that term loosely).  Keep close tabs on him --

Have a nice weekend - BTW, I think you're right - 27mpg is probably as good 
as it will get -

Larry T (66 MGB, 74 911, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
800-583-8601
Weber Carb Info http://members.rennlist.com/webercarbs



- Original Message - 
From: Bill R [EMAIL PROTECTED]
To: 'Mercedes Discussion List' mercedes@okiebenz.com; 'Banned List' 
[EMAIL PROTECTED]
Cc: 'Allen Ringgold' [EMAIL PROTECTED]
Sent: Friday, April 25, 2008 3:53 PM
Subject: [MBZ] The saga of the injection pump


 The saga of my injection pump has come to a happy conclusion.

 When I picked it up the first time it was smoking and still had a rattle 
 [it
 was the rattle that had me take it in in the first place].  I took it back
 on Tuesday and they went into it once more, finally determining that the
 pump, while adjusted according to the directions they had, was not 
 adjusted
 correctly.  Mechanic took the pump back off and compared it to the pump 
 that
 came out of the car, determining that the two were not set the same, nor
 were they the same pump.  That covered Tuesday afternoon and part of Wed.
 Finally my nephew called the MB dealer and was assured that the new pump 
 was
 the correct one for the engine, but that the one that came off was not. 
 It
 seems that when Potomac German sent the engine [they never did tell me 
 from
 what year 300SD, despite many promises to do so] the pretend mechanics who
 had my car in Vero Beach pulled everything off the old engine and 
 installed
 it on the new.  Somehow they almost got it to work [though my nephew had 
 to
 do a few hundred $$ work rerouting and reinstalling items].  Thus it 
 stayed
 with a worsening shifting problem.  I later replaced the tranny and the
 vacuum pump, and finally the injection pump.  After my nephew called a
 friend at another shop [very familiar with that injection process] they
 straightened out the calibration and the timing process got started all 
 over
 again.  I think the full job entailed three removals and installations of
 the injection pump, and I think possibly one of the vacuum pump, and 
 several
 attempts to time and calibrate it.  What had not been clear in the
 directions was that with a pump that had a lock installed at a rebuild you
 set the timing to 15 degrees, instead of the 34 degree setting without the
 lock [or the other way around].  Big difference.  It turns out that the
 previous incorrect pump had been timed and calibrated close enough to 
 almost
 stop the smoking, but it also threw off the vacuum to the transmission.
 Long story short [sort of], half of Tues, Wed, Thurs and half of Friday
 later it is running beautifully, shifting better than it has since I have
 had it], and no smoke.  I am happy.

 When I pulled out the checkbook for all the stuff done beyond the initial
 install I was told there was no charge, as it was under their [three 
 month?]
 warranty. I tried to pay for some of the mechanic's time so he would not 
 be
 out half a week's work, and was told that it was for situations like this
 that they kept the mechanic who worked on my car as a salaried employee 
 [The
 other guy is hourly].  They wouldn't take any $ for the mechanic [who it
 turns out wasn't out anything] or for their extra work, and my car runs 
 much
 better than it did before. I am confirmed in my belief that having a
 mechanic you can trust is a very nice thing.  Now I await the first 
 fill-up
 [hopefully at less than $100] to see if the mileage has improved also -
 though it got as high as 27 mpg before, so probably not.

 BillR

 Jacksonville FL

 1981 300SD  301k miles

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
 http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com 


___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
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Re: [MBZ] The saga of the injection pump

2008-04-25 Thread Bill R
Ha Ha - good idea Larry.  I'd have wished for him when my car went out in
Vero two years ago. But, the part owner and manager of the shop is my
nephew, so I would have his wife, two kids, my brother and sister in law to
answer to.  The mechanic who did most of the work is good, but also relies
on my nephew for many parts of the repair and other contacts.  HOWEVER, if
you want to ship me your cars for awhile I'd be happy to take them in for
you and drive them back to you for costs... 
BillR 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of LarryT
Sent: Friday, April 25, 2008 4:58 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] The saga of the injection pump

Hi Bill,
Great story!  Now, don't tell anyone else - this is just between you  me - 
one dark night we need to follow that mechanic home and kidnap him - we'll 
chain him to the garage and force him to repair various classic MBs while we

feed him Knachtworst and other worst meats.  ;-)

Sounds like you found one of the very, *very* good MB technicians (I don't 
use that term loosely).  Keep close tabs on him --

Have a nice weekend - BTW, I think you're right - 27mpg is probably as good 
as it will get -

Larry T (66 MGB, 74 911, 91 300D)
www.youroil.net for Oil Analysis and Weber Parts
Test Results http://members.rennlist.com/oil
PORSCHE POSTERS!  youroil.net
800-583-8601
Weber Carb Info http://members.rennlist.com/webercarbs



- Original Message - 
From: Bill R [EMAIL PROTECTED]
To: 'Mercedes Discussion List' mercedes@okiebenz.com; 'Banned List' 
[EMAIL PROTECTED]
Cc: 'Allen Ringgold' [EMAIL PROTECTED]
Sent: Friday, April 25, 2008 3:53 PM
Subject: [MBZ] The saga of the injection pump


 The saga of my injection pump has come to a happy conclusion.

 When I picked it up the first time it was smoking and still had a rattle 
 [it
 was the rattle that had me take it in in the first place].  I took it back
 on Tuesday and they went into it once more, finally determining that the
 pump, while adjusted according to the directions they had, was not 
 adjusted
 correctly.  Mechanic took the pump back off and compared it to the pump 
 that
 came out of the car, determining that the two were not set the same, nor
 were they the same pump.  That covered Tuesday afternoon and part of Wed.
 Finally my nephew called the MB dealer and was assured that the new pump 
 was
 the correct one for the engine, but that the one that came off was not. 
 It
 seems that when Potomac German sent the engine [they never did tell me 
 from
 what year 300SD, despite many promises to do so] the pretend mechanics who
 had my car in Vero Beach pulled everything off the old engine and 
 installed
 it on the new.  Somehow they almost got it to work [though my nephew had 
 to
 do a few hundred $$ work rerouting and reinstalling items].  Thus it 
 stayed
 with a worsening shifting problem.  I later replaced the tranny and the
 vacuum pump, and finally the injection pump.  After my nephew called a
 friend at another shop [very familiar with that injection process] they
 straightened out the calibration and the timing process got started all 
 over
 again.  I think the full job entailed three removals and installations of
 the injection pump, and I think possibly one of the vacuum pump, and 
 several
 attempts to time and calibrate it.  What had not been clear in the
 directions was that with a pump that had a lock installed at a rebuild you
 set the timing to 15 degrees, instead of the 34 degree setting without the
 lock [or the other way around].  Big difference.  It turns out that the
 previous incorrect pump had been timed and calibrated close enough to 
 almost
 stop the smoking, but it also threw off the vacuum to the transmission.
 Long story short [sort of], half of Tues, Wed, Thurs and half of Friday
 later it is running beautifully, shifting better than it has since I have
 had it], and no smoke.  I am happy.

 When I pulled out the checkbook for all the stuff done beyond the initial
 install I was told there was no charge, as it was under their [three 
 month?]
 warranty. I tried to pay for some of the mechanic's time so he would not 
 be
 out half a week's work, and was told that it was for situations like this
 that they kept the mechanic who worked on my car as a salaried employee 
 [The
 other guy is hourly].  They wouldn't take any $ for the mechanic [who it
 turns out wasn't out anything] or for their extra work, and my car runs 
 much
 better than it did before. I am confirmed in my belief that having a
 mechanic you can trust is a very nice thing.  Now I await the first 
 fill-up
 [hopefully at less than $100] to see if the mileage has improved also -
 though it got as high as 27 mpg before, so probably not.

 BillR

 Jacksonville FL

 1981 300SD  301k miles

 ___
 http://www.okiebenz.com
 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email

Re: [MBZ] The saga of the injection pump

2008-04-25 Thread Jim Cathey
 I think the full job entailed three removals and installations of
 the injection pump, and I think possibly one of the vacuum pump,

You can't take the IP off without first taking off the vacuum pump.

 though it got as high as 27 mpg before, so probably not.

No, you're not going to beat that.

-- Jim


___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

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Re: [MBZ] The saga of the injection pump

2008-04-25 Thread Bill R
My appreciation for the shop goes up!
BillR

-Original Message-
From: Jim Cathey [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: 4/25/08 10:51 PM
Subject: Re: [MBZ] The saga of the injection pump

 I think the full job entailed three removals and installations of
 the injection pump, and I think possibly one of the vacuum pump,

You can't take the IP off without first taking off the vacuum pump.

 though it got as high as 27 mpg before, so probably not.

No, you're not going to beat that.

-- Jim


___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com


___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery options go to:
http://okiebenz.com/mailman/listinfo/mercedes_okiebenz.com