Re: [MBZ] 190D slush-to-stick progress report

2006-02-16 Thread Jim Cathey
My 190D had the same problem rust-wise. Muffler shops I contacted 
weren't

interested in repairing, said it would be too expensive. Told me that a
new pipe was available and quoted that price at something like $200 
installed.


This would be a drop-off kind of proposition, they'd do it I'm
sure.  Same place that fabbed the pieces for the genset's exhaust
system.  I'd do it entirely myself except I don't have the requisite
pipe bender.

Needless to say, rusty beat that - think the part arrived kaleb style 
(pipe

with a shipping label) on my porch for around fifty bucks.


That doesn't sound too bad.  If I can't frankenstein together the
two exhaust systems I already have maybe I'll go that way.

More progress:

...Later today I went back out and finished removing the transmission.
Harder than it looked, there were _four_ bolts left, not two, and
I managed to break off the throttle cable attachment.  The 2-foot
socket extensions and the swivel joint were, as before, instrumental
in getting all the bolts out.  Also as before, my CCPOS transmission
jack is too tall, and the tranny was trapped beneath the car.  But
with enough fooling around, and partial disassembly of the jack's
cradle, I was able to get it wrestled to the ground.  Of interest
is that this is a _used_ transmission, both it and the torque
converter have grease paint numbers scrawled on them.  Obviously
it didn't hold up too well.

-- Jim




[MBZ] 190D slush-to-stick progress report

2006-02-15 Thread Jim Cathey

Finally I begin.  I removed the exhaust system, and found that the
front section (before the first muffler [of three]) is indeed rotted
through, about where the support over to the transmission used to be
(it's gone, too).  I may be able to combine the two exhaust systems to
get one good one.  If not, a repair at the muffler shop shouldn't cost
much at all.  The problem area is just pipe.  Next I removed the
driveline, that went well.  I then unhooked most of the transmission
impedimenta, wires, mounts and such, and then drained it and the
torque converter.  The fluid didn't look too bad, but there was a bit
of milkiness to it at the end.  The six bolts holding the converter to
the flywheel and flex plate are out, as are all but two of the bell
housing bolts.  The two hard-to-get-at bolts are all that remains
holding it in, or so I believe.  Getting a wrench on the front crank
bolt was a pain, and in doing so I found that the radiator is quite
bent from the wreck.  Doesn't seem to leak, though.

It looks like this car indeed had two belly pans at one time, both are
missing.  It's got the two side shark-gill panels, all in all it looks
just like the SDL underneath, but smaller.  I may be able to fabricate
something like I did for the SDL.  There is little to no rust
underneath, excepting a piece of what looks like pipe underneath the
radiator that's rotted through and the stuff that's attacking the jack
points.

The car has a block heater, but no cord.  Just a nice cap over the
connections.  The donor car has a cord, so I'll be taking that.  The
steering damper is totally shot, there's no resistance in it at all.

-- Jim




Re: [MBZ] 190D slush-to-stick progress report

2006-02-15 Thread Kevin
On Wed, Feb 15, 2006 at 12:09:15PM -0800, Jim Cathey wrote:
 Finally I begin.  I removed the exhaust system, and found that the
 front section (before the first muffler [of three]) is indeed rotted
 through, about where the support over to the transmission used to be
 (it's gone, too).  I may be able to combine the two exhaust systems to
 get one good one.  If not, a repair at the muffler shop shouldn't cost
 much at all.  The problem area is just pipe.

Jim,

My 190D had the same problem rust-wise. Muffler shops I contacted weren't
interested in repairing, said it would be too expensive. Told me that a 
new pipe was available and quoted that price at something like $200 installed.

Needless to say, rusty beat that - think the part arrived kaleb style (pipe 
with a shipping label) on my porch for around fifty bucks.

K