Re: [MBZ] 240d 3.0 conversion

2007-09-11 Thread Loren Faeth
Wow, those look like factory manual pictures of working on new 
cars.  Sure must be nice to live where cad plating never goes away, 
and steel never rusts and the oil never leaks off  of old Diesels and 
turns everything black!  All my 20 yr old Diesels have had no cad 
plating since the spring after they moved here from warmer climes.

I know, I am discounting the time and effort Matthieu spent cleaning 
ahead of time.  No offense meant Matt, I am just jealous of cars that 
look so good inside and under!  But the Midwestern climate eats Cadmium.

Matt does wonderful work!  Thanks for showing us Matt!


At 04:03 PM 9/6/2007, you wrote:
Oops seems the links got chopped. Here are the corrected links:

http://www.oldworldauto.com/Images/HeitzsoDay1/index.htm
http://www.oldworldauto.com/Images/HeitzsoDay2/index.htm
http://www.oldworldauto.com/Images/HeitzsoDay3/index.htm


On Sep 6, 2007, at 5:01 PM, Mathieu J. Cama wrote:

  For those of you who may be interested, I just finished converting a
  w123 240d to a 240d 3.0. The m617 used was a Euro-spec motor originally
  set up for manual transmission (617.912.10.xx) and the chassis was
  a manual trans car thus making it a simple conversion. The original
  240d motor threw what seems to be a wrist pin of all things after 289k
  miles (will know more once I tear it down). The project took three days
  from start to finish and came out seemlessly. This is the second of
  these that I have done and I love the end result. Really transforms the
  car! Here are photos of the conversion.
 
  http://www.oldworldauto.com/Images/H...Day1/index.htm
  http://www.oldworldauto.com/Images/H...Day2/index.htm
  http://www.oldworldauto.com/Images/H...Day3/index.htm
 
  Mathieu
  www.oldworldauto.com


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Loren Faeth 


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Re: [MBZ] 240d 3.0 conversion

2007-09-09 Thread Mathieu J . Cama
You are correct. With automatics I often refer to the flex plate as 
flywheel. Incorrect, I know, just one of my quirks. Sorry for the 
confusion.


On Sep 7, 2007, at 9:45 PM, OK Don wrote:

 I was responding to Mathieu's statement:  First off the flywheel will
 require balancing to match that of the flex plate on the m617.
 I also thought that the flex plate would be insignificant, which is
 why I asked for clarification.

 On 9/7/07, Peter Frederick [EMAIL PROTECTED] wrote:
 Flywheel, not flex plate.  The flex plate is pretty much 
 insignificant,
 but a Benz flywheel is not.

 Peter



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Re: [MBZ] 240d 3.0 conversion

2007-09-09 Thread Fmiser
It seems than at Fri, 7 Sep 2007 12:33:16 -0400, Mathieu wrote:

 Curt,
 
 See my pm to you.

Private message??!!!??

What about all the rest of us that want to learn too?

-- Philip

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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread Mathieu J . Cama
Craig,

Just because you got lucky does not mean that all m617s will not 
require the flywheel to be match balanced. Each motor is different and 
MUST be handled on a case by case basis. A good machinist typically 
charges under $150 to match the balancing, sometimes even far less than 
that. Is the integrity of your main bearings and the other internals 
really worth scrimping by such a small amount? The old saying penny 
wise and pound foolish seems to apply here.

Mathieu

On Sep 7, 2007, at 12:43 AM, Craig McCluskey wrote:

 On Thu, 6 Sep 2007 18:35:05 -0400 Mathieu J. Cama 
 [EMAIL PROTECTED]
 wrote:

 Kaleb,

 You will have a few obstacles to overcome. First off the flywheel will
 require balancing to match that of the flex plate on the m617.

 Having done this myself, I can say this is not really necessary.


 Craig

 ---
 Craig McCluskey

 Present: 1982 240D/3.0 (Euro 1984 617.912 engine, 4-speed) 241 kmi
Past: 1964 190Dc
  1972 220D/8
  1972 220/8
  1987 190E/2.3

  /\
  \ /  ASCII RIBBON CAMPAIGN Friends don't send friends
   X   AGAINST HTML MAIL HTML email.
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http://www.fred.net/tds/longrange.html
   http://pruffle.mit.edu/~ccarter/I_do_not_use_microsoft.html

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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread Luther
paying me good money to spend several days at your house

Luther

On Thu, 06 Sep 2007 16:18:07 -0500, Kaleb C. Striplin, work [EMAIL PROTECTED] 
wrote:

 I have a manual 240D with a I think a dead cylinder.  I have a good euro 5
 cyl engine which is auto.  What would it take to drop the euro engine in
 place the 4 cylinder?

 ---
 Kaleb C. Striplin
 Cox Auto Trader
 730 FSBO Supervisor


-- 
Luther   KB5QHUAlma, Ark
'87 300SDL (272,xxx mi) head case
'85 Ford F250 6.9 diesel (x58,xxx mi)
'82 300CD (166 kmi)
'82 300D  (74 kmi) getting donor engine-sold
'85 300D (280,176) parts car sans engine

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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread Curt Raymond

Thats cool.
For some perverse reason I'm interested in a manual shift 3.0l.
My 240D was only slightly underpowered for where I live, I figure a 3.0 would 
be plenty and for some perverse reason I like rowing the trans myself.
Seems like autoboxes are always doing something thats not quite the way I'd 
like it...

How much do you charge for a conversion like this? Did the customer want you to 
go over the 617 and trans before you put it in? I sure would. Figure to replace 
the main seals at least while its out.
It'd stink to get it in there and develop a leak...

-Curt

Date: Thu, 6 Sep 2007 17:03:21 -0400
From: Mathieu J. Cama [EMAIL PROTECTED]
Subject: Re: [MBZ] 240d 3.0 conversion
To: Mercedes Discussion List mercedes@okiebenz.com
Message-ID: [EMAIL PROTECTED]
Content-Type: text/plain; charset=US-ASCII; format=flowed

Oops seems the links got chopped. Here are the corrected links:

http://www.oldworldauto.com/Images/HeitzsoDay1/index.htm
http://www.oldworldauto.com/Images/HeitzsoDay2/index.htm
http://www.oldworldauto.com/Images/HeitzsoDay3/index.htm


On Sep 6, 2007, at 5:01 PM, Mathieu J. Cama wrote:

 For those of you who may be interested, I just finished converting a
 w123 240d to a 240d 3.0. The m617 used was a Euro-spec motor
 originally
 set up for manual transmission (617.912.10.xx) and the chassis
 was
 a manual trans car thus making it a simple conversion. The original
 240d motor threw what seems to be a wrist pin of all things after
 289k
 miles (will know more once I tear it down). The project took three
 days
 from start to finish and came out seemlessly. This is the second of
 these that I have done and I love the end result. Really transforms
 the
 car! Here are photos of the conversion.

 http://www.oldworldauto.com/Images/H...Day1/index.htm
 http://www.oldworldauto.com/Images/H...Day2/index.htm
 http://www.oldworldauto.com/Images/H...Day3/index.htm

 Mathieu
 www.oldworldauto.com

   
-
Choose the right car based on your needs.  Check out Yahoo! Autos new Car 
Finder tool.
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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread Mathieu J . Cama
Curt,

See my pm to you.

Mathieu

On Sep 7, 2007, at 11:29 AM, Curt Raymond wrote:


 Thats cool.
 For some perverse reason I'm interested in a manual shift 3.0l.
 My 240D was only slightly underpowered for where I live, I figure a 
 3.0 would be plenty and for some perverse reason I like rowing the 
 trans myself.
 Seems like autoboxes are always doing something thats not quite the 
 way I'd like it...

 How much do you charge for a conversion like this? Did the customer 
 want you to go over the 617 and trans before you put it in? I sure 
 would. Figure to replace the main seals at least while its out.
 It'd stink to get it in there and develop a leak...

 -Curt

 Date: Thu, 6 Sep 2007 17:03:21 -0400
 From: Mathieu J. Cama [EMAIL PROTECTED]
 Subject: Re: [MBZ] 240d 3.0 conversion
 To: Mercedes Discussion List mercedes@okiebenz.com
 Message-ID: [EMAIL PROTECTED]
 Content-Type: text/plain; charset=US-ASCII; format=flowed

 Oops seems the links got chopped. Here are the corrected links:

 http://www.oldworldauto.com/Images/HeitzsoDay1/index.htm
 http://www.oldworldauto.com/Images/HeitzsoDay2/index.htm
 http://www.oldworldauto.com/Images/HeitzsoDay3/index.htm


 On Sep 6, 2007, at 5:01 PM, Mathieu J. Cama wrote:

 For those of you who may be interested, I just finished converting a
 w123 240d to a 240d 3.0. The m617 used was a Euro-spec motor
  originally
 set up for manual transmission (617.912.10.xx) and the chassis
  was
 a manual trans car thus making it a simple conversion. The original
 240d motor threw what seems to be a wrist pin of all things after
  289k
 miles (will know more once I tear it down). The project took three
  days
 from start to finish and came out seemlessly. This is the second of
 these that I have done and I love the end result. Really transforms
  the
 car! Here are photos of the conversion.

 http://www.oldworldauto.com/Images/H...Day1/index.htm
 http://www.oldworldauto.com/Images/H...Day2/index.htm
 http://www.oldworldauto.com/Images/H...Day3/index.htm

 Mathieu
 www.oldworldauto.com


 -
 Choose the right car based on your needs.  Check out Yahoo! Autos new 
 Car Finder tool.
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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread OK Don
Are the flex plates on the auto 617s realy balanced with the crank,
etc.? Doesn't seem like it has that much mass, and would be close to
balanced out of the box. Now I konw that when I had a V8 balanced in
the early '70s, they wanted EVERYTHING that was attached to the crank.
The couple of flex plates that I've handled showed no signs of having
been balanced - though the sample is only three or four.

I did swap a good auto 615 engine into a manual 115 once - worried
about balancing the flywheel to the new engine (I think the manual
even said to do it), but never saw or felt any vibration nor the
effects of same in the next 150,000 miles. The chassis rusted away
first.

On 9/7/07, Mathieu J. Cama [EMAIL PROTECTED] wrote:
 Craig,

 Just because you got lucky does not mean that all m617s will not
 require the flywheel to be match balanced. Each motor is different and
 MUST be handled on a case by case basis. A good machinist typically
 charges under $150 to match the balancing, sometimes even far less than
 that. Is the integrity of your main bearings and the other internals
 really worth scrimping by such a small amount? The old saying penny
 wise and pound foolish seems to apply here.

 Mathieu

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager

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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread Peter Frederick
Flywheel, not flex plate.  The flex plate is pretty much insignificant, 
but a Benz flywheel is not.

Peter

On Sep 7, 2007, at 7:36 PM, OK Don wrote:

 Are the flex plates on the auto 617s realy balanced with the crank,
 etc.? Doesn't seem like it has that much mass, and would be close to
 balanced out of the box. Now I konw that when I had a V8 balanced in
 the early '70s, they wanted EVERYTHING that was attached to the crank.
 The couple of flex plates that I've handled showed no signs of having
 been balanced - though the sample is only three or four.

 I did swap a good auto 615 engine into a manual 115 once - worried
 about balancing the flywheel to the new engine (I think the manual
 even said to do it), but never saw or felt any vibration nor the
 effects of same in the next 150,000 miles. The chassis rusted away
 first.

 On 9/7/07, Mathieu J. Cama [EMAIL PROTECTED] wrote:
 Craig,

 Just because you got lucky does not mean that all m617s will not
 require the flywheel to be match balanced. Each motor is different and
 MUST be handled on a case by case basis. A good machinist typically
 charges under $150 to match the balancing, sometimes even far less 
 than
 that. Is the integrity of your main bearings and the other internals
 really worth scrimping by such a small amount? The old saying penny
 wise and pound foolish seems to apply here.

 Mathieu

 -- 
 OK Don, KD5NRO
 Norman, OK
 There are three kinds of lies: lies, damn lies, and statistics.
 -Benjamin Disraeli
 '90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager

 ___
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 For used parts email [EMAIL PROTECTED]

 To Unsubscribe or change delivery options go to:
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Re: [MBZ] 240d 3.0 conversion

2007-09-07 Thread OK Don
I was responding to Mathieu's statement:  First off the flywheel will
require balancing to match that of the flex plate on the m617.
I also thought that the flex plate would be insignificant, which is
why I asked for clarification.

On 9/7/07, Peter Frederick [EMAIL PROTECTED] wrote:
 Flywheel, not flex plate.  The flex plate is pretty much insignificant,
 but a Benz flywheel is not.

 Peter

 On Sep 7, 2007, at 7:36 PM, OK Don wrote:

  Are the flex plates on the auto 617s realy balanced with the crank,
  etc.? Doesn't seem like it has that much mass, and would be close to
  balanced out of the box. Now I konw that when I had a V8 balanced in
  the early '70s, they wanted EVERYTHING that was attached to the crank.
  The couple of flex plates that I've handled showed no signs of having
  been balanced - though the sample is only three or four.
 
  I did swap a good auto 615 engine into a manual 115 once - worried
  about balancing the flywheel to the new engine (I think the manual
  even said to do it), but never saw or felt any vibration nor the
  effects of same in the next 150,000 miles. The chassis rusted away
  first.
 

-- 
OK Don, KD5NRO
Norman, OK
There are three kinds of lies: lies, damn lies, and statistics.
-Benjamin Disraeli
'90 300D, '87 300SDL, '81 240D, '78 450SLC, '97 Ply Grand Voyager

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[MBZ] 240d 3.0 conversion

2007-09-06 Thread Mathieu J . Cama
For those of you who may be interested, I just finished converting a 
w123 240d to a 240d 3.0. The m617 used was a Euro-spec motor originally 
set up for manual transmission (617.912.10.xx) and the chassis was 
a manual trans car thus making it a simple conversion. The original 
240d motor threw what seems to be a wrist pin of all things after 289k 
miles (will know more once I tear it down). The project took three days 
from start to finish and came out seemlessly. This is the second of 
these that I have done and I love the end result. Really transforms the 
car! Here are photos of the conversion.

http://www.oldworldauto.com/Images/H...Day1/index.htm
http://www.oldworldauto.com/Images/H...Day2/index.htm
http://www.oldworldauto.com/Images/H...Day3/index.htm

Mathieu
www.oldworldauto.com
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Re: [MBZ] 240d 3.0 conversion

2007-09-06 Thread Mathieu J . Cama
Oops seems the links got chopped. Here are the corrected links:

http://www.oldworldauto.com/Images/HeitzsoDay1/index.htm
http://www.oldworldauto.com/Images/HeitzsoDay2/index.htm
http://www.oldworldauto.com/Images/HeitzsoDay3/index.htm


On Sep 6, 2007, at 5:01 PM, Mathieu J. Cama wrote:

 For those of you who may be interested, I just finished converting a
 w123 240d to a 240d 3.0. The m617 used was a Euro-spec motor originally
 set up for manual transmission (617.912.10.xx) and the chassis was
 a manual trans car thus making it a simple conversion. The original
 240d motor threw what seems to be a wrist pin of all things after 289k
 miles (will know more once I tear it down). The project took three days
 from start to finish and came out seemlessly. This is the second of
 these that I have done and I love the end result. Really transforms the
 car! Here are photos of the conversion.

 http://www.oldworldauto.com/Images/H...Day1/index.htm
 http://www.oldworldauto.com/Images/H...Day2/index.htm
 http://www.oldworldauto.com/Images/H...Day3/index.htm

 Mathieu
 www.oldworldauto.com


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Re: [MBZ] 240d 3.0 conversion

2007-09-06 Thread Kaleb C. Striplin, work
I have a manual 240D with a I think a dead cylinder.  I have a good euro 5 
cyl engine which is auto.  What would it take to drop the euro engine in 
place the 4 cylinder?

---
Kaleb C. Striplin
Cox Auto Trader
730 FSBO Supervisor

- Original Message - 
From: Mathieu J. Cama [EMAIL PROTECTED]
To: Mercedes Discussion List mercedes@okiebenz.com
Sent: Thursday, September 06, 2007 4:03 PM
Subject: Re: [MBZ] 240d 3.0 conversion


 Oops seems the links got chopped. Here are the corrected links:

 http://www.oldworldauto.com/Images/HeitzsoDay1/index.htm
 http://www.oldworldauto.com/Images/HeitzsoDay2/index.htm
 http://www.oldworldauto.com/Images/HeitzsoDay3/index.htm


 On Sep 6, 2007, at 5:01 PM, Mathieu J. Cama wrote:

 For those of you who may be interested, I just finished converting a
 w123 240d to a 240d 3.0. The m617 used was a Euro-spec motor originally
 set up for manual transmission (617.912.10.xx) and the chassis was
 a manual trans car thus making it a simple conversion. The original
 240d motor threw what seems to be a wrist pin of all things after 289k
 miles (will know more once I tear it down). The project took three days
 from start to finish and came out seemlessly. This is the second of
 these that I have done and I love the end result. Really transforms the
 car! Here are photos of the conversion.

 http://www.oldworldauto.com/Images/H...Day1/index.htm
 http://www.oldworldauto.com/Images/H...Day2/index.htm
 http://www.oldworldauto.com/Images/H...Day3/index.htm

 Mathieu
 www.oldworldauto.com


 ___
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 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

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Re: [MBZ] 240d 3.0 conversion

2007-09-06 Thread Mathieu J . Cama
Kaleb,

You will have a few obstacles to overcome. First off the flywheel will 
require balancing to match that of the flex plate on the m617. The m616 
had neutral balanced flywheels where-as the m617's flywheel was 
balanced with the crank at the factory and is not necessarily neutral 
balanced. See the write-up on mbdiesel.net from when John Ervine and I 
converted his w123 wagon to a manual transmission last year.

The next obstacle will be the driveshaft. You could have the 240d's 
shortened and re-balanced to make this work. Other option is to source 
the proper length driveshaft.

Next off will be the shifter linkages. Obtain the proper ones for your 
gearbox. They are different for the older cast iron and the late 
production aluminum gearboxes.

Lastly you need to obtain the proper transmission support cross-member. 
Digging in the EPC will reveal what will work.

Aside from that it is all plug and play as you will have all other 
needed bits in your 5 cylinder w123 assuming both are of the same 
vintage. Keep in mind pre-79 cars will have older loop glow plugs, york 
compressor, etc all which will complicate things if your m617 is of 
later vintage (pencil glows, R4 compressor).

Mathieu


On Sep 6, 2007, at 5:18 PM, Kaleb C. Striplin, work wrote:

 I have a manual 240D with a I think a dead cylinder.  I have a good 
 euro 5
 cyl engine which is auto.  What would it take to drop the euro engine 
 in
 place the 4 cylinder?

 ---
 Kaleb C. Striplin
 Cox Auto Trader
 730 FSBO Supervisor

 ___
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 For new parts see official list sponsor: http://www.buymbparts.com/
 For used parts email [EMAIL PROTECTED]

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Re: [MBZ] 240d 3.0 conversion

2007-09-06 Thread Craig McCluskey
On Thu, 6 Sep 2007 18:35:05 -0400 Mathieu J. Cama [EMAIL PROTECTED]
wrote:

 Kaleb,
 
 You will have a few obstacles to overcome. First off the flywheel will 
 require balancing to match that of the flex plate on the m617.

Having done this myself, I can say this is not really necessary.


Craig

--- 
Craig McCluskey

Present: 1982 240D/3.0 (Euro 1984 617.912 engine, 4-speed) 241 kmi
   Past: 1964 190Dc
 1972 220D/8
 1972 220/8
 1987 190E/2.3

 /\   
 \ /  ASCII RIBBON CAMPAIGN   Friends don't send friends
  X   AGAINST HTML MAIL   HTML email.
 / \  AND POSTINGS 
   http://www.fred.net/tds/longrange.html
  http://pruffle.mit.edu/~ccarter/I_do_not_use_microsoft.html

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