Re: [MBZ] Climate Control Failure Mode

2008-01-17 Thread Zeitgeist
I still haven't fixed mine, 'cause I can't seem to find the time to put it
back together.  I figured out that the fan was dying, but there may still be
other issues to resolve once I get back on the project.  I bought an Audi
Quattro wagon to drive in the meantime, and its ACC works just dandy
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Re: [MBZ] Climate Control Failure Mode

2008-01-17 Thread Alex Chamberlain
On Jan 16, 2008 6:55 PM, Kevin Slater <[EMAIL PROTECTED]> wrote:

> So how does one determine if you have an older or newer 87 model?
>

With regards to the fan fuse?  Easy, it's either in the fusebox or not.  If
not, it's unmistakable---on my car, it's a big steel-colored strip fuse with
"30A" stamped on it, same form factor as the one for the glow plug relay.

Alex Chamberlain
'87 300D Turbo et al.
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Re: [MBZ] Climate Control Failure Mode

2008-01-17 Thread Kevin Slater
Crazy how these things go together in bunches. I've been experiencing the
same things that Casey has. A couple of days in the last few weeks the fan
has come on, but it seems if I touch the fan buttons it stops and I'm back
to only forced air. Not a problem on the highway trips, but not good when
it's cold and you're driving around town. I pulled the pushbutton unit and
resoldered a good number of the pads, didn't make a bit of difference. The
way it worked a few times made me think it was heat / cold related and
electrical in nature which aligns with Dave M's and Peter Frederick's
advice.

So how does one determine if you have an older or newer 87 model?

...Kevin
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Re: [MBZ] Climate Control Failure Mode

2007-12-28 Thread Craig McCluskey
On Wed, 26 Dec 2007 22:45:34 -0800 Zeitgeist <[EMAIL PROTECTED]> wrote:

> Well, I pulled the blower (without the benefit of a manual), and the
> brushes and commutator are toasterrific.  What's even more disturbing,
> is the huge amount of grunge-buildup on the heater core fins.  It's
> almost entirely occluded any passage of air through there.  It looks a
> lot like the texture of velour.

Ee!

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Re: [MBZ] Climate Control Failure Mode

2007-12-28 Thread Jim Cathey
> and commutator are toasterrific.  What's even more disturbing, is the 
> huge
> amount of grunge-buildup on the heater core fins.  It's almost entirely
> occluded any passage of air through there.  It looks a lot like the 
> texture
> of velour.

Weird stuff, isn't it?  Looks like flocking made from oil vapors
and dust.  Pressure washer works great, but might be a little
hard on the fins and the car's interior.

-- Jim


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Re: [MBZ] Climate Control Failure Mode

2007-12-28 Thread Kaleb C. Striplin
well thats the evaporator, not the heater core, but yes it does need to 
be cleaned.  They sell a cleaner for that.

Zeitgeist wrote:
> Well, I pulled the blower (without the benefit of a manual), and the brushes
> and commutator are toasterrific.  What's even more disturbing, is the huge
> amount of grunge-buildup on the heater core fins.  It's almost entirely
> occluded any passage of air through there.  It looks a lot like the texture
> of velour.  Is there a preferred method for removing this offending gunk?
> I'll bet my heater/cooler output increases measurably after this little
> exercise.
> 
> On Dec 26, 2007 12:07 PM, Dave M. <[EMAIL PROTECTED]> wrote:
> 
>> Pretty likely the fan motor is hosed. It will be fairly obvious once
>> it's out, if the brushes are shot, and/or the commutator is deeply
>> grooved. I would get the motor assembly WITH the fans mounted. The
>> problem is that swapping the cages is difficult to do without breaking
>> them. Although I've never tried, you might see if you can carefully
>> remove your old cages intact... if so, you could attempt the
>> motor-only swap. Be careful to get the cages installed in the right
>> direction (!), and don't lose the balance clips on them either.
>>
>>
> -- next part --
> A non-text attachment was scrubbed...
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>  
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-- 
Kaleb C. Striplin/Claremore, OK
  94 E420, 92 300SD, 92 300D, 92 250D Turbo, 92 300E 4Matic,
  91 300D, 90 420SEL, 89 560SEL, 89 260E, 87 300SDL, 85 380SE 5.0 Euro,
  84 190D, 84 300D euro manny, 81 240D, 81 380SLC, 80 240D, 76 240D,
  76 300D, 72 250C, 69 250
http://www.okiebenz.com

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Re: [MBZ] Climate Control Failure Mode

2007-12-28 Thread Zeitgeist
Well, I pulled the blower (without the benefit of a manual), and the brushes
and commutator are toasterrific.  What's even more disturbing, is the huge
amount of grunge-buildup on the heater core fins.  It's almost entirely
occluded any passage of air through there.  It looks a lot like the texture
of velour.  Is there a preferred method for removing this offending gunk?
I'll bet my heater/cooler output increases measurably after this little
exercise.

On Dec 26, 2007 12:07 PM, Dave M. <[EMAIL PROTECTED]> wrote:

> Pretty likely the fan motor is hosed. It will be fairly obvious once
> it's out, if the brushes are shot, and/or the commutator is deeply
> grooved. I would get the motor assembly WITH the fans mounted. The
> problem is that swapping the cages is difficult to do without breaking
> them. Although I've never tried, you might see if you can carefully
> remove your old cages intact... if so, you could attempt the
> motor-only swap. Be careful to get the cages installed in the right
> direction (!), and don't lose the balance clips on them either.
>
>
-- next part --
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Re: [MBZ] Climate Control Failure Mode

2007-12-28 Thread Dave M.
Yikes, Casey. That's a scary photo. And I thought my 300E was bad!
What I did to clean the fins was use a shop vacuum, and a toothbrush,
to scrape and suck away as much as possible, without pushing it
further into the core. I then used a foaming evaporator cleaner from a
local HVAC supply store to attempt further cleaning. I rinsed it with
water from a garden sprayer tank... the liquid runs out the bottom
drain tubes onto the floor. While it looked a lot prettier afterwards,
I didn't notice any significant improvement in HVAC performance, but
mine wasn't nearly as bad as yours. Here are photos of my my evap
cleaning project - only one side was occluded on mine, though:

http://www.w124performance.com/images/W124_stuff/evap_clean1.jpg
http://www.w124performance.com/images/W124_stuff/evap_clean2.jpg
http://www.w124performance.com/images/W124_stuff/evap_clean3.jpg
http://www.w124performance.com/images/W124_stuff/evap_clean4.jpg
http://www.w124performance.com/images/W124_stuff/evap_clean5.jpg


I used Nu-Calgon Evap Foam cleaner, roughly $10/can - here's a link:
http://tinyurl.com/cdddo

This is a good reason to use the filters that Aaron Lam obtained
through some contacts in Japan... it helps keep this crud out of your
evaporator. Bummer they're so expensive, and so hard to obtain. It's a
worse bummer that the factory didn't start using filters on the 124
chassis the until 1994 model year. And, worse yet,  the factory setup
can't be retrofitted without replacing the *entire* HVAC box (i.e.,
gutting the entire car)... you can't just add the factory filters to
an 86-93 model.

:-(

-- 
Dave M.
Boise, ID
1994 E500 - 100kmi (Q-ship)
1993 300D - 167kmi (Sportline)
1987 300D - 284kmi (Sportline Stage 2)

> ==
> On 12/26/07, Zeitgeist <[EMAIL PROTECTED]> wrote:
> Well, I pulled the blower (without the benefit of a manual), and the brushes
> and commutator are toasterrific.  What's even more disturbing, is the huge
> amount of grunge-buildup on the heater core fins.  It's almost entirely
> occluded any passage of air through there.  It looks a lot like the texture
> of velour.  Is there a preferred method for removing this offending gunk?
> I'll bet my heater/cooler output increases measurably after this little
> exercise.
>
>
> On Dec 26, 2007 12:07 PM, Dave M. <[EMAIL PROTECTED]> wrote:
> > Pretty likely the fan motor is hosed. It will be fairly obvious once
> > it's out, if the brushes are shot, and/or the commutator is deeply
> > grooved. I would get the motor assembly WITH the fans mounted. The
> > problem is that swapping the cages is difficult to do without breaking
> > them. Although I've never tried, you might see if you can carefully
> > remove your old cages intact... if so, you could attempt the
> > motor-only swap. Be careful to get the cages installed in the right
> > direction (!), and don't lose the balance clips on them either.
> >

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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Jim Cathey
> I was under the impression that a failed monovalve would
> provide heat at idle gradually cooling as the vehicle
> picked up speed.

That's certainly one symptom.  Full heat can be another.
A failed electrical portion (or wiring thereto) of the
monovalve would do it.

-- Jim


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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Dave M.
Casey,

Are you getting any fan output at all? If not, I'd check the fan fuse,
which is either a 25A fuse in the fusebox on early 87's, or a 30A flat
strip fuse outside the fusebox on late '87 models. The monovalve and
vac system default into full-heat mode, but if there's no airflow from
the fan, you'll never feel any of that heat. :-(

Next, try gently turning the ignition key back towards 'off', just
slightly - not enough to make any of the idiot lights turn on. See if
the fan turns on. If so, the ignition switch is failing, but turning
the key back a bit should make things work for a while longer (a
couple of  years, in my case.)

Third, I'd check the aux heater pump, under the washer reservoir...
make sure this is not shorted out. Disconnect it if in doubt. Finally,
pull the blower motor and inspect the brushes... they usually don't
last more than 15-20 years. I somewhat doubt that the pushbutton unit
is the root cause of your problems, but if everything else checks out,
it could be. The factory ACC manual has a lot of step-by-step
troubleshooting procedures - it would be worthwhile to read that as
well.

=)

-- 
Dave M.
Boise, ID
1994 E500 - 100kmi (Q-ship)
1993 300D - 167kmi (Sportline)
1987 300D - 284kmi (Sportline Stage 2)


> 
> On 12/26/07, Zeitgeist <[EMAIL PROTECTED]> wrote:
> Ah, so I'm presently experiencing a complete failure with my the climate
> control in my '87 300TD, which sorta sucks...you know, being that it's
> sub-freezing and all.  Right now I'm getting no heat or fan output at all.
> I thought the default failure mode would kick the mono-valve wide open,
> allowing full heat into the cabin--that's obviously not going on here.
>
> So, this started somewhat intermittently, with the fan failing to kick in
> until a few minutes after starting the car, even on defrost.  Then I noticed
> a clicking behind the dash when I accelerated first thing in the morning.
> Now, there's nothing at all.
>
> I just swapped in a spare pushbutton unit, but the failure mode is exactly
> the same.  I also changed the #7 fuse in the box.  I don't presently have my
> CD manual with me, so I'm blindly flailing around in desperation.  Does
> anyone have a clue what's going on here?  Klima?  OVP relay?
>
> TIA,
> Casey
>
> '87 300TD  230k
>

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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Hendrik & Fay
A few days ago I went to look at a 89 low mileage 300TE, which came from 
Hong Kong.
While I had a gander at it I asked the salesperson if the A/C was 
operative, yes was the answer but he reckons the ignition key had to be 
jiggled a bit to get it to work.
Is replacing the ignition switch the only definite fix or can it be 
taken apart and rebuild?
At the moment they want 10K Oz for it but I may offer them 6K because it 
has only done less than 100K klms and has 7 seats. Also it appears to 
have a limited slip differential (ASD), what are these like? Do they 
give trouble and can they be replaced with a standard diff if needed?
Below is the output for the VIN (if it works):
Another odd thing is that according to the VIN data the color is 
supposed to be smoke silver but it has been resprayed black and they did 
not do a good job, this doesn't worry me except that it might be hiding 
rust because the front jacking holes looked odd. The ad is at this link:
http://search.carsguide.com.au/news/find-a-car/power-search/search-results/car-details.do?make=MERCEDES&model=300TE&make2=&model2=&make3=&model3=&keyword=&priceFrom=&priceTo=&body=&newBody=&transmission=&lifeStyle=&yearFrom=&yearTo=&location=All+Locations&postcode=&radius=&stockNumber=&sortFields=A&asc=true&pageNumber=&searchType=4&dealerId=&featureAd=false&vehicleId=NIMEMAAP6%3AMK74&vehicleType=1
*VIN*   WDB1240902F064072
*Model* 300 TE
*Chassis*   1240902F064072
*Engine*103983 22 103035
*Transmission*  722320 03 039556
*Order* 0 8 823 00060
*Delivery date* 25.01.88
*Dealer*Hong-Kong* (823)*
*Interior*  mb-tex black* (171)*
*Paint*
*702*   smoke silver metallic (? 01.01.1983)
*Options*
*211*   automatic limited slip differential (ASD) (? 01.07.1984)
rear axle with automatic limited slip differential (ASD)
*221*   left front seat, electrically adjustable (? 01.11.1978)
*242*   right front seat electrically adjustable with memory feature. 
only applicable to series w 210 when installed in conjunction with code 
275. (? 01.03.1983)
*412*   electric sliding roof with tilting device (? 01.07.1983)
*420*   automatic transmission, floor shift (? 01.01.1963)
*524*   paintcoat preservation (? 01.01.1964)
*547*   double roller blind and sun visors with mirrors on the left and 
right, illuminated (? 01.03.1982 ?? 31.07.1997)
*570*   folding armrest front w202/210 stowage box front with armrest (? 
01.04.1970)
front folding armrest w202 - housing at front with armrest
*586*   Behr air conditioner, and electric window lifters (front and rear 
doors) (? 01.04.1970)
*593*   heat-insulating glass, all-around, heated rear window pane 
(single-sheet safety glass), band filter
green heat-insulating glass all round, heated rear window, single pane 
safety glass - tinted strip (? 01.01.1972)
*601*   oil for rear axle with limited-slip differential, in canisters 
and containers (? 01.01.1964 ?? 31.01.1990)
*613*   lamp unit, asymmetrical, l.h. traffic (? 01.02.1963)
*640*   aluminium disc wheels with radial-ply tires (? 01.10.1969 ?? 
31.12.1989)
*677*   tropical battery (? 01.06.1965 ?? 30.11.1991)
*844*   folding seat bench in loading compartment, reverse to direction 
of travel (? 01.10.1977)


Hendrik
who needs more room than the 201 is offering

Kaleb C. Striplin, work wrote:
> When you start the car, turn the ignition switch back just a hair.  The 
> spring in the switch is probably not completely returning to the run 
> position or its not making good contact when you start the car.  Just do it 
> a hair. Put it on defrost or something while doing this so you can tell for 
> sure if it comes back on.  Pretty common.  Just get used to doing that or 
> replace the ignition switch.
>
> ---
> Kaleb C. Striplin
> Cox Auto Trader
> 730-Tulsa FSBO Supervisor
>
> - Original Message ----- 
> From: "Zeitgeist" <[EMAIL PROTECTED]>
> To: "Mercedes Discussion List" 
> Sent: Wednesday, December 26, 2007 11:32 AM
> Subject: [MBZ] Climate Control Failure Mode
>
>
>   
>> Ah, so I'm presently experiencing a complete failure with my the climate
>> control in my '87 300TD, which sorta sucks...you know, being that it's
>> sub-freezing and all.  Right now I'm getting no heat or fan output at all.
>> I thought the default failure mode would kick the mono-valve wide open,
>> allowing full heat into the cabin--that's obviously not going on here.
>>
>> So, this started somewhat intermittently, with the fan failing to kick in
>> until a few minutes after starting the car, even on defrost.  Then I 
>> noticed
>> a clicking behind the dash when I accelerated first thing in the morning.
>> Now, there's nothing at all.
>>
>> I just swapped in a spar

Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Fred Johnson
Jim,

On your website you mention that full heat all the
time regardless of temp. settings, buttons pushed or
vehicle speed could be a symptom of monovalve failure.
 

I've been expereiencing this for the past two months
and was wondering what else it might be. I was under
the imporession that a failed monovalve would provide
heat at idle gradually cooling as the vehicle picke up
speed.

History - four years or so ago I replaced the
monovalve insert and the foam tube behind the dash. 

Thank You,
Fred Johnson
Chicago
1977 240D
1983 300SD
1991 A-R 164L
1996 Civic
 


  

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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Jim Cathey
> Ah, so I'm presently experiencing a complete failure with my the 
> climate
> control in my '87 300TD,

You can also run the diagnostic checklist from my site:

http://userweb.windwireless.net/~jimc/mamerepairs.html

-- Jim


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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Zeitgeist
Ah yes, I forgot one little detail...my fan has been making some ominous
noises as of late--sorta like a jet taking off.  I assumed I'd still receive
some semblance of heat, even if the fan went completely TU.  Is there any
reason to buy the fan motor with both the squirrel cages attached,
especially given that they're another $150 over the bare motor?

The wiggling ignition key trick didn't work and I removed my auxiliary pump
years ago, after hearing that it could cause the pushbutton unit to die.
So, I'm guessing I just have a dead fan motor...bummer.  I'll swing by my
place later today and pick up my CD manual for the definitive check.  Thanks
all!

Casey

On Dec 26, 2007 9:50 AM, Dave M. <[EMAIL PROTECTED]> wrote:

> Casey,
>
> Are you getting any fan output at all? If not, I'd check the fan fuse,
> which is either a 25A fuse in the fusebox on early 87's, or a 30A flat
> strip fuse outside the fusebox on late '87 models. The monovalve and
> vac system default into full-heat mode, but if there's no airflow from
> the fan, you'll never feel any of that heat. :-(
>
> Next, try gently turning the ignition key back towards 'off', just
> slightly - not enough to make any of the idiot lights turn on. See if
> the fan turns on. If so, the ignition switch is failing, but turning
> the key back a bit should make things work for a while longer (a
> couple of  years, in my case.)
>
> Third, I'd check the aux heater pump, under the washer reservoir...
> make sure this is not shorted out. Disconnect it if in doubt. Finally,
> pull the blower motor and inspect the brushes... they usually don't
> last more than 15-20 years. I somewhat doubt that the pushbutton unit
> is the root cause of your problems, but if everything else checks out,
> it could be. The factory ACC manual has a lot of step-by-step
> troubleshooting procedures - it would be worthwhile to read that as
> well.
>
> =)
>
> --
> Dave M.
> Boise, ID
> 1994 E500 - 100kmi (Q-ship)
> 1993 300D - 167kmi (Sportline)
> 1987 300D - 284kmi (Sportline Stage 2)
>
>
> > 
> > On 12/26/07, Zeitgeist <[EMAIL PROTECTED]> wrote:
> > Ah, so I'm presently experiencing a complete failure with my the climate
> > control in my '87 300TD, which sorta sucks...you know, being that it's
> > sub-freezing and all.  Right now I'm getting no heat or fan output at
> all.
> > I thought the default failure mode would kick the mono-valve wide open,
> > allowing full heat into the cabin--that's obviously not going on here.
> >
> > So, this started somewhat intermittently, with the fan failing to kick
> in
> > until a few minutes after starting the car, even on defrost.  Then I
> noticed
> > a clicking behind the dash when I accelerated first thing in the
> morning.
> > Now, there's nothing at all.
> >
> > I just swapped in a spare pushbutton unit, but the failure mode is
> exactly
> > the same.  I also changed the #7 fuse in the box.  I don't presently
> have my
> > CD manual with me, so I'm blindly flailing around in desperation.  Does
> > anyone have a clue what's going on here?  Klima?  OVP relay?
> >
> > TIA,
> > Casey
> >
> > '87 300TD  230k
> >
>
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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Peter Frederick
Bad temperature sensors.  You can check them from the right hand 
connector on the pushbutton unit.  A bad aux pump can cause all sorts 
of trouble, too, but shutting off outputs all the time.

Default is full heat with low or no blower and full defrost, so if you 
are getting hot air out the windshield vents, its electrical or vac 
failure.  If no heat, it's either a temp sensor or a wiring failure.

Check the wires on the coolant temp sensor (up on the upper radiator 
hose fitting).  Mine were broken, results in no heat as the PBU 
"thinks" the engine is about -40F.

Check the archives. I think I posted once which wires went to each 
sensor.

The clicking is the vac servo switchover valve changing modes.  An 
intermittantly shorted or open sensor will do this.

Peter
On Dec 26, 2007, at 11:32 AM, Zeitgeist wrote:

> Ah, so I'm presently experiencing a complete failure with my the 
> climate
> control in my '87 300TD, which sorta sucks...you know, being that it's
> sub-freezing and all.  Right now I'm getting no heat or fan output at 
> all.
> I thought the default failure mode would kick the mono-valve wide open,
> allowing full heat into the cabin--that's obviously not going on here.
>
> So, this started somewhat intermittently, with the fan failing to kick 
> in
> until a few minutes after starting the car, even on defrost.  Then I 
> noticed
> a clicking behind the dash when I accelerated first thing in the 
> morning.
> Now, there's nothing at all.
>
> I just swapped in a spare pushbutton unit, but the failure mode is 
> exactly
> the same.  I also changed the #7 fuse in the box.  I don't presently 
> have my
> CD manual with me, so I'm blindly flailing around in desperation.  Does
> anyone have a clue what's going on here?  Klima?  OVP relay?
>
> TIA,
> Casey
>
> '87 300TD  230k
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Re: [MBZ] Climate Control Failure Mode

2007-12-26 Thread Kaleb C. Striplin, work
When you start the car, turn the ignition switch back just a hair.  The 
spring in the switch is probably not completely returning to the run 
position or its not making good contact when you start the car.  Just do it 
a hair. Put it on defrost or something while doing this so you can tell for 
sure if it comes back on.  Pretty common.  Just get used to doing that or 
replace the ignition switch.

---
Kaleb C. Striplin
Cox Auto Trader
730-Tulsa FSBO Supervisor

- Original Message - 
From: "Zeitgeist" <[EMAIL PROTECTED]>
To: "Mercedes Discussion List" 
Sent: Wednesday, December 26, 2007 11:32 AM
Subject: [MBZ] Climate Control Failure Mode


> Ah, so I'm presently experiencing a complete failure with my the climate
> control in my '87 300TD, which sorta sucks...you know, being that it's
> sub-freezing and all.  Right now I'm getting no heat or fan output at all.
> I thought the default failure mode would kick the mono-valve wide open,
> allowing full heat into the cabin--that's obviously not going on here.
>
> So, this started somewhat intermittently, with the fan failing to kick in
> until a few minutes after starting the car, even on defrost.  Then I 
> noticed
> a clicking behind the dash when I accelerated first thing in the morning.
> Now, there's nothing at all.
>
> I just swapped in a spare pushbutton unit, but the failure mode is exactly
> the same.  I also changed the #7 fuse in the box.  I don't presently have 
> my
> CD manual with me, so I'm blindly flailing around in desperation.  Does
> anyone have a clue what's going on here?  Klima?  OVP relay?
>
> TIA,
> Casey
>
> '87 300TD  230k
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[MBZ] Climate Control Failure Mode

2007-12-26 Thread Zeitgeist
Ah, so I'm presently experiencing a complete failure with my the climate
control in my '87 300TD, which sorta sucks...you know, being that it's
sub-freezing and all.  Right now I'm getting no heat or fan output at all.
I thought the default failure mode would kick the mono-valve wide open,
allowing full heat into the cabin--that's obviously not going on here.

So, this started somewhat intermittently, with the fan failing to kick in
until a few minutes after starting the car, even on defrost.  Then I noticed
a clicking behind the dash when I accelerated first thing in the morning.
Now, there's nothing at all.

I just swapped in a spare pushbutton unit, but the failure mode is exactly
the same.  I also changed the #7 fuse in the box.  I don't presently have my
CD manual with me, so I'm blindly flailing around in desperation.  Does
anyone have a clue what's going on here?  Klima?  OVP relay?

TIA,
Casey

'87 300TD  230k
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