Re: [MBZ] transmission rebuilding bad vibrations

2014-03-03 Thread Curt Raymond
Ummm, I can't see how this could be true. The speedo drive is in the 
transmission isn't it? The transmission doesn't care if both wheels are 
spinning or just one, it takes the same number of driveshaft revolutions either 
way.

The spider gears care...

-Curt

Date: Sun, 02 Mar 2014 21:14:13 -0500
From: Max Dillon meadedil...@bellsouth.net
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] transmission rebuilding bad vibrations
Message-ID: 27e87fbb-09d1-43ef-bc0b-5056714a2...@email.android.com
Content-Type: text/plain; charset=UTF-8

80 would be very unsafe; if only one wheel was turning, it would be going 160 
mph when your speedometer read 80, which might cause that tire to come apart...
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Re: [MBZ] transmission rebuilding bad vibrations BS

2014-03-03 Thread Curt Raymond
I get it now and retract my previous question. I had thought the original post 
said that the speedo would have to read 160 to hit 80mph rotational speed. I 
re-read and realize it says no such thing.

-Curt

Date: Sun, 2 Mar 2014 21:39:37 -0700
From: Craig diese...@pisquared.net
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] transmission rebuilding bad vibrations BS
Message-ID: 20140302213937.91f011096ef5b38a29978...@pisquared.net
Content-Type: text/plain; charset=US-ASCII

On Mon, 03 Mar 2014 14:36:50 +1030 Hendrik and Fay heni...@gmail.com
wrote:

 This is all very confusing but I need to know the science behind it, 
 otherwise I'll have to believe in magic, as that is the only
 explanation I can think of as to why a tire would spin at twice the
 normal speed.

With an ordinary, non-limited slip, non-Torsen differential, if both rear
wheels are turning at the same rate, as in driving down a straight, dry
road, they will go the speed indicated by the speedometer. If one wheel
is held still and the other is allowed to rotate freely, like with the
car on jack stands or with one wheel on ice and one wheel on dry
pavement, the wheel that is rotating will rotate with twice the speed
indicated by the speedometer. That's how an ordinary differential works.


Craig
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Re: [MBZ] transmission rebuilding bad vibrations BS

2014-03-03 Thread arche...@embarqmail.com

Here are some illustrations and explanations:

http://en.wikipedia.org/wiki/Differential_%28mechanics%29

Go down the page to functional description.

I think of the drive shaft turning the axles on the planetary gears.  
When the planetary gear attached to one axle is stopped, the planetary 
gear attached to the other axle starts spinning. Its motion (rpm) is 
added to the motion (rpm) of the ring gear which is turning the whole 
planetary assembly.


Gerry.whose explanations are usually clear as mud.

--
On 3/2/2014 11:57 PM, Dieselhead wrote:

On Mon, 03 Mar 2014 14:36:50 +1030 Hendrik and Fay heni...@gmail.com
wrote:


 This is all very confusing but I need to know the science behind it,
 otherwise I'll have to believe in magic, as that is the only
 explanation I can think of as to why a tire would spin at twice the
 normal speed.


With an ordinary, non-limited slip, non-Torsen differential, if both 
rear

wheels are turning at the same rate, as in driving down a straight, dry
road, they will go the speed indicated by the speedometer. If one wheel
is held still and the other is allowed to rotate freely, like with the
car on jack stands or with one wheel on ice and one wheel on dry
pavement, the wheel that is rotating will rotate with twice the speed
indicated by the speedometer. That's how an ordinary differential works.

Craig


Right, and the physics of how a differential is normally built, and 
the usual engine rotation direction cause the right rear (driven) 
wheel to turn/slip more if all things are equal.  On the front drive 
VWs I've had, the RF wheel gets the torque.


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Re: [MBZ] transmission rebuilding bad vibrations BS wiki and the US Merc

2014-03-03 Thread Hendrik and Fay
Don't worry had me confused as well, I knew I should have not skipped 
the class on differential operations but all good now. Those nice 
diagrams on wikipedia explain it nicely. I guess the spider gears have a 
2:1 ratio.
Speaking of things I did not know cause I wasn't paying attention, did 
you know that the Chrysler 300 came with a Diesel engine in England and Oz?
However don't get too excited, the OM642 had some serious issues 
http://en.wikipedia.org/wiki/Mercedes-Benz_OM642_engine a fella over 
here had his fail at 70k kmhs.
Which leads me onto one of my pet hates, the geniuses who write crap on 
wikipedia:
 The*Mercedes-Benz OM642 engine*is a 3.0-liter, 72° 24-valve, aluminum 
block dieselV6 engine 
http://en.wikipedia.org/wiki/V6_enginemanufactured by theMercedes-Benz 
http://en.wikipedia.org/wiki/Mercedes-Benzdivision ofDaimler AG 
http://en.wikipedia.org/wiki/Daimler_AG
Mercedes-Benz division? I didn't know that Daimler had a MB division, I 
am thinking MB is a brand name for Daimler, cooked up when Daimler and 
Benz had to jump into bed together.
Anyway wikipedia articles relating to Daimler and it's stuff is full of 
this sort of thing, I might have to do some editing there.
Also the claim that the G-wagen is Daimlers longest produced vehicle is 
rubbish, far as I know the Unimog holds that title.


Hendrik
who is dazed and confused but thanks to the smart people here is slowly 
getting better


On 04/03/14 00:04, Curt Raymond wrote:

I get it now and retract my previous question. I had thought the original post 
said that the speedo would have to read 160 to hit 80mph rotational speed. I 
re-read and realize it says no such thing.

-Curt

Date: Sun, 2 Mar 2014 21:39:37 -0700
From: Craig diese...@pisquared.net
To: Mercedes Discussion List mercedes@okiebenz.com
Subject: Re: [MBZ] transmission rebuilding bad vibrations BS
Message-ID: 20140302213937.91f011096ef5b38a29978...@pisquared.net
Content-Type: text/plain; charset=US-ASCII

On Mon, 03 Mar 2014 14:36:50 +1030 Hendrik and Fay heni...@gmail.com
wrote:


This is all very confusing but I need to know the science behind it,
otherwise I'll have to believe in magic, as that is the only
explanation I can think of as to why a tire would spin at twice the
normal speed.

With an ordinary, non-limited slip, non-Torsen differential, if both rear
wheels are turning at the same rate, as in driving down a straight, dry
road, they will go the speed indicated by the speedometer. If one wheel
is held still and the other is allowed to rotate freely, like with the
car on jack stands or with one wheel on ice and one wheel on dry
pavement, the wheel that is rotating will rotate with twice the speed
indicated by the speedometer. That's how an ordinary differential works.


Craig


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Re: [MBZ] transmission rebuilding bad vibrations

2014-03-02 Thread kdwittne...@yahoo.com
Yes I am running out of problems to chase down with the car just now so this 
one rises to the top. 

putting the car on stands and winding up to 80 sounds a bit too much like 
ferris Buehler s day off,  but is otherwise a fine idea. I didn't follow the 
bit about 80 on stands without the driveshaft, though it seems like a safer way 
to test! 

cannot see wheel bearings doing this. 

thanks for your thoughts 

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Re: [MBZ] transmission rebuilding bad vibrations

2014-03-02 Thread Max Dillon
80 would be very unsafe; if only one wheel was turning, it would be going 160 
mph when your speedometer read 80, which might cause that tire to come apart...

On March 2, 2014 7:35:34 PM EST, kdwittne...@yahoo.com 
kdwittne...@yahoo.com wrote:
Yes I am running out of problems to chase down with the car just now so
this one rises to the top. 

putting the car on stands and winding up to 80 sounds a bit too much
like ferris Buehler s day off,  but is otherwise a fine idea. I didn't
follow the bit about 80 on stands without the driveshaft, though it
seems like a safer way to test! 

cannot see wheel bearings doing this. 

thanks for your thoughts 

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-- 
Max Dillon
Charleston, SC

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Re: [MBZ] transmission rebuilding bad vibrations

2014-03-02 Thread Mitch Haley

Max Dillon wrote:

80 would be very unsafe; if only one wheel was turning, it would be going 160 
mph when your speedometer read 80, which might cause that tire to come apart...


...or the differential.

Mitch.

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Re: [MBZ] transmission rebuilding bad vibrations

2014-03-02 Thread Dieselhead

Max Dillon wrote:
80 would be very unsafe; if only one wheel was turning, it would be 
going 160 mph when your speedometer read 80, which might cause that 
tire to come apart...


...or the differential.

Mitch.


No, the tire speed rating has to do with heat.  THe tire does not 
heat up spinning in air.  The right rear tire won't come apart, but 
you don't want the speedo going 80 on stands for long.  Just long 
enough to see the driveshaft oscillating, or not.  That does not 
cause the tire to come apart, or the diff to fail as long as it has 
the proper level of the right grease in it.


I've done it to diagnose driveshaft problems.  It only takes a second 
at the harmonious speed.  Then you see the driveshaft oscillating.


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Re: [MBZ] transmission rebuilding bad vibrations BS

2014-03-02 Thread Hendrik and Fay
OK I'll bite, you're saying that if you put the rear axle up, the rear 
wheel will spin at twice the speed?

How does that work? The magic 2 speed diff option?
The input speed into the diff is the same at 80 but the output doubles? 
That's great, I am going to take one of the tires of the back and get 
better mileage, just explain how this works, dumb old me always thought 
these things are to do with gear ratios but hey if I can twice the speed 
out of it, due to the magic diff, I’ll give it a crack.
What about if I spin the tire in dirt and only side is spinning, am I 
going twice as fast or have I broken the speed of light and time is 
slowing down?
This is all very confusing but I need to know the science behind it, 
otherwise I'll have to believe in magic, as that is the only explanation 
I can think of as to why a tire would spin at twice the normal speed.


Hendrik
who is confused

On 03/03/14 13:57, Dieselhead wrote:

Max Dillon wrote:
80 would be very unsafe; if only one wheel was turning, it would be 
going 160 mph when your speedometer read 80, which might cause that 
tire to come apart...


...or the differential.

Mitch.


No, the tire speed rating has to do with heat. THe tire does not heat 
up spinning in air. The right rear tire won't come apart, but you 
don't want the speedo going 80 on stands for long. Just long enough to 
see the driveshaft oscillating, or not. That does not cause the tire 
to come apart, or the diff to fail as long as it has the proper level 
of the right grease in it.


I've done it to diagnose driveshaft problems. It only takes a second 
at the harmonious speed. Then you see the driveshaft oscillating.





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Re: [MBZ] transmission rebuilding bad vibrations BS

2014-03-02 Thread Craig
On Mon, 03 Mar 2014 14:36:50 +1030 Hendrik and Fay heni...@gmail.com
wrote:

 This is all very confusing but I need to know the science behind it, 
 otherwise I'll have to believe in magic, as that is the only
 explanation I can think of as to why a tire would spin at twice the
 normal speed.

With an ordinary, non-limited slip, non-Torsen differential, if both rear
wheels are turning at the same rate, as in driving down a straight, dry
road, they will go the speed indicated by the speedometer. If one wheel
is held still and the other is allowed to rotate freely, like with the
car on jack stands or with one wheel on ice and one wheel on dry
pavement, the wheel that is rotating will rotate with twice the speed
indicated by the speedometer. That's how an ordinary differential works.


Craig

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Re: [MBZ] transmission rebuilding bad vibrations BS

2014-03-02 Thread Dieselhead

On Mon, 03 Mar 2014 14:36:50 +1030 Hendrik and Fay heni...@gmail.com
wrote:


 This is all very confusing but I need to know the science behind it,
 otherwise I'll have to believe in magic, as that is the only
 explanation I can think of as to why a tire would spin at twice the
 normal speed.


With an ordinary, non-limited slip, non-Torsen differential, if both rear
wheels are turning at the same rate, as in driving down a straight, dry
road, they will go the speed indicated by the speedometer. If one wheel
is held still and the other is allowed to rotate freely, like with the
car on jack stands or with one wheel on ice and one wheel on dry
pavement, the wheel that is rotating will rotate with twice the speed
indicated by the speedometer. That's how an ordinary differential works.

Craig


Right, and the physics of how a differential is normally built, and 
the usual engine rotation direction cause the right rear (driven) 
wheel to turn/slip more if all things are equal.  On the front drive 
VWs I've had, the RF wheel gets the torque.


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Re: [MBZ] transmission rebuilding bad vibrations

2014-03-01 Thread Hendrik and Fay

ooohh that would drive me nuts.
My truck had that sort of thing going on, new steer tires and everyhting 
is good but seeing that you have had tires replaced, we can discount that.
Have you checked your wheel bearings, I suppose you would have at some 
stage in 13 years.

Wheel alignment?
I would be inclined to remove the drive shaft or at least securely put 
the back end on axle stands and get up to the magic 75-80. Actually 
perhaps put it up on stands and see, if the vibration is there, removed 
drive shaft, if vibration is gone, drive shaft is out of balance.

Perhaps you hit a gutter a bit hard and bent something?
Things like worn bushes would not be culprit as they would get worser 
and worser with age.
That's the strange thing, usually if it is caused by worn parts, it 
would get badder.
Feeling a vibration is pretty useless as the vibration is transferred 
through the car.


Hendrik
who does not vibrate

On 02/03/14 10:29, kdwittne...@yahoo.com wrote:

with lots of good tire shops changing tires and balancing rotating over the 
years,  nobody ever said a wheel was out of true. so unlikely I concede.

so maybe that joint.  feels like it is under the console or seat. Seems like 
maybe 120hz at 75mph. vibration,  not much sound.  stops again above 80.

I have driven it that way since 2001. nobody can figure it out,  but most 
mechanics never test drive at that speed.

k



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Re: [MBZ] transmission rebuilding

2005-12-07 Thread Harry Watkins
I bought a transmission rebuild video for a 722.315.  I watched about 1/3 of
it and haven't took the time to finish.  From what I saw, I would make the
attempt.

The video was put out by D.T. Charnews (2004) and it struck me that he was
in his garage doing things just like I do, but, doing a good job of showing
and describing details.  I can't remember what I paid, but I think it was
about $30.

Harry Watkins
Newton, MS
86 SDL Silver
85 300D Euro
86 SDL Gold
81 240D manual trans

From: David Bruckmann [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Sent: Tuesday, December 06, 2005 5:19 PM
Subject: Re: [MBZ] transmission rebuilding


 Didn't [EMAIL PROTECTED] make a DVD explaining the rebuild process?

 D.

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Re: [MBZ] transmission rebuilding

2005-12-07 Thread Peter Frederick
I would add that MB transmissions rarely fail before 250,000 miles if 
maintained, so you have wear on the gear train and clutch drums much 
more so that in a GM, which usually bites the dust at around 100,000.


The result is that you must check ALL the parts, not just slap in a new 
set of frictions and seals.  That will fix a GM or Ford right up, but 
the MB trannies normally have things like worn planetary thrust washers 
that MUST be replaced or the tranny will be noisy and or not work 
right.  Typically, if I remember correctly, at least one of the drums 
and all three bands must be replaced, the gear sets usually need 
rebuilding, and the pumps often require replacement due to wear.


Peter




Re: [MBZ] transmission rebuilding

2005-12-07 Thread Kaleb C. Striplin
Well his video doenst got into the valve body, its just removed, not 
taken apart.  Doubt I would attempt to take one apart.


Marshall Booth wrote:


David Bruckmann wrote:


Didn't [EMAIL PROTECTED] make a DVD explaining the rebuild process?




YES. But of course, his video can ONLY illustrate one model. You need 
the specific for YOUR transmission. His video can't illustrate the valve 
body variations of different transmission.


It CAN be done. Most of the people that rebuilt their own transmissions 
managed to do it without MAJOR problems is they did it slowly and 
carefully without making ANY mistakes or correcting mistakes before the 
transmission was reassembled. This almost always was possible IF they 
had someone experienced that they could ask questions of. 30-50 hours is 
a common when DIYers rebuild a transmission, but there are a LOT of 
pitfalls. Just one mistake and the transmission has to come out to 
repair THAT.


Marshall


--
Kaleb C. Striplin/Claremore, OK
 89 560SEL, 87 300SDL, 85 380SE, 85 300D,
 84 250 LWB, 83 300TD, 81 300TD, 81 240D, 81 240D,
 76 450SEL, 76 240D, 76 300D, 74 240D, 69 250
Okie Benz Auto parts-email for used parts



Re: [MBZ] transmission rebuilding

2005-12-07 Thread Marshall Booth

Kaleb C. Striplin wrote:
Well his video doenst got into the valve body, its just removed, not 
taken apart.  Doubt I would attempt to take one apart.


Then you're NOT rebuilding the transmission!

Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 
turbo 237kmi




Re: [MBZ] transmission rebuilding

2005-12-07 Thread Kaleb C. Striplin

Oh really, why not?

Marshall Booth wrote:


Kaleb C. Striplin wrote:

Well his video doenst got into the valve body, its just removed, not 
taken apart.  Doubt I would attempt to take one apart.



Then you're NOT rebuilding the transmission!

Marshall


--
Kaleb C. Striplin/Claremore, OK
 89 560SEL, 87 300SDL, 85 380SE, 85 300D,
 84 250 LWB, 83 300TD, 81 300TD, 81 240D, 81 240D,
 76 450SEL, 76 240D, 76 300D, 74 240D, 69 250
Okie Benz Auto parts-email for used parts



Re: [MBZ] transmission rebuilding

2005-12-07 Thread Kevin
On Tue, Dec 06, 2005 at 08:17:48PM -0600, Kaleb C. Striplin wrote:
 Oh really, why not?

need to clean everything before you put it back together. Some transmissions
(47RE comes to mind) get sticky passages in the valve body that need to be
dealt with during a rebuild.

K



Re: [MBZ] transmission rebuilding

2005-12-07 Thread Nick Wellinghoff
Hi all,

My transmission just recently went out and I have purchased a new car
(needed something that doesn't burn out every few months.) but defiantly
want to put my old Benz back to running condition. I just love the way that
thing rides.  Time is of no concern as I can spend a very long time
attempting to rebuild. This valve body stuff sounds a little advanced and
undocumented.  In what circumstances does one need to rebuild the valve
body?  First gear still works but I can't get it to go into 2nd. The fluid
went from red to black in about 1 week after this happened. And that is only
driving it three times to get it moved from the point of failure (at a
10m.p.h crawl)back to my house. What other publicly or cheaply accessible
documentation is available on how to do this sort of thing besides this
video? 

Thanks,
Nick
82 300 SD (tranny gone)
2005 Infiniti G35



-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Kaleb C. Striplin
Sent: Tuesday, December 06, 2005 8:11 PM
To: Mercedes mailing list
Subject: Re: [MBZ] transmission rebuilding

Well his video doenst got into the valve body, its just removed, not 
taken apart.  Doubt I would attempt to take one apart.

Marshall Booth wrote:

 David Bruckmann wrote:
 
Didn't [EMAIL PROTECTED] make a DVD explaining the rebuild process?

 
 
 YES. But of course, his video can ONLY illustrate one model. You need 
 the specific for YOUR transmission. His video can't illustrate the valve 
 body variations of different transmission.
 
 It CAN be done. Most of the people that rebuilt their own transmissions 
 managed to do it without MAJOR problems is they did it slowly and 
 carefully without making ANY mistakes or correcting mistakes before the 
 transmission was reassembled. This almost always was possible IF they 
 had someone experienced that they could ask questions of. 30-50 hours is 
 a common when DIYers rebuild a transmission, but there are a LOT of 
 pitfalls. Just one mistake and the transmission has to come out to 
 repair THAT.
 
 Marshall

-- 
Kaleb C. Striplin/Claremore, OK
  89 560SEL, 87 300SDL, 85 380SE, 85 300D,
  84 250 LWB, 83 300TD, 81 300TD, 81 240D, 81 240D,
  76 450SEL, 76 240D, 76 300D, 74 240D, 69 250
Okie Benz Auto parts-email for used parts

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Re: [MBZ] transmission rebuilding

2005-12-07 Thread Hans Neureiter
Besides replacing ball checks, seats, springs, metering orfices and the
like.
I think a MB V/B has 1/2 dozen balls in it.


On 12/6/05, Kevin [EMAIL PROTECTED] wrote:

 On Tue, Dec 06, 2005 at 08:17:48PM -0600, Kaleb C. Striplin wrote:
  Oh really, why not?

 need to clean everything before you put it back together. Some
 transmissions
 (47RE comes to mind) get sticky passages in the valve body that need to be
 dealt with during a rebuild.

 K

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--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D


Re: [MBZ] transmission rebuilding

2005-12-07 Thread Marshall Booth

Kaleb C. Striplin wrote:

Oh really, why not?

Marshall Booth wrote:


Kaleb C. Striplin wrote:

Well his video doenst got into the valve body, its just removed, not 
taken apart.  Doubt I would attempt to take one apart.


Then you're NOT rebuilding the transmission!


The valve body (and OTHER hard) parts wear too. Measuring and replacing 
these hard moving parts that show any wear is why a proper rebuild will 
last as long as the original. After 200-250kmi, valve body parts show a 
LOT more wear than most American or Japanese transmissions that last and 
average 75-150kmi.


Rebuilding a Mercedes transmission is a matter of MUCH more than 
replacing soft parts! If you just replace the soft parts, the 
transmission my fail again ANY MOMENT. That's the problem with most 
MacFix rebuilds.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 
turbo 237kmi




[MBZ] transmission rebuilding

2005-12-06 Thread Rich Thomas
So how hard is it to rebuild these things?  I am thinking that it would 
be easy to go gather a bunch up at various junkyards or Okie homesteads, 
ship a container load to China or India or Mexico or CA (nothing special 
about German rebuilders -- they probably use the immigrant Turks and 
Arabs there anyway, cheap labor) with the proper tools and bits, train 
some cheap labor there to rebuild them, then sell them for less than 
this. Or say a new rebuild is $2k, it takes an old one, couple hundred 
dollars in parts, and some tools, you are looking at maybe $1500 margin 
on that.  That is $30/hr for 50 hrs, not a bad wage for working 
part-time in your garage, I can't imagine it even takes that long once 
you figure out how to do it.  If you are paying a couple dollars an hour 
(if that much) plus shipping, etc. you could still come out way ahead.


Seriously, what am I missing?

--R

Hans Neureiter wrote:


This is what Jaggi replied to my inquiry:
1982 Mercedes 300SD,  722303 02 174697 Transmission.
~ 165 k miles. Transmission leaks @ front (pump seal ?).
Please quote estimated rebuilt cost.
Can you do R  R from/in vehicle ?

Reply:
12-5-05
The front pump seal 010 997 50 47 is $12.00.  We do not RR transmissions.
The cost on a rebuild is $1800.00 without converter.

--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D

On 12/5/05, Marshall Booth [EMAIL PROTECTED] wrote:
 


Hans Neureiter wrote:
   


I can get it done at
http://www.jie.com/Mercedes/mercedes_benz_transmissions.htm
They are in the Houston area. R  R at a local ind. MB shop for $ 2,800.
 


They have a good reputation!

Marshall
--
Marshall Booth (who doesn't respond to unsigned questions)
 der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5
turbo 237kmi

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Re: [MBZ] transmission rebuilding

2005-12-06 Thread Potter, Tom E
I watched a chap rebuild a 1976 Mercury transmission once. It took 2
hours from the time he jacked up the car until we drove out of the shop.
He worked at the plant assembling Ford transmissions, so he knew what he
was doing.

OTOH, I'm sure there are critical adjustments of which the DIY person
will not be aware.

The rebuild kits for most automatic transmissions are less than $200.

YMMV, as this is from someone who is NOT an automatic transmission
expert.

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Rich Thomas
Sent: Tuesday, December 06, 2005 8:24 AM
To: Mercedes mailing list
Subject: [MBZ] transmission rebuilding

So how hard is it to rebuild these things?  I am thinking that it would 
be easy to go gather a bunch up at various junkyards or Okie homesteads,

ship a container load to China or India or Mexico or CA (nothing special

about German rebuilders -- they probably use the immigrant Turks and 
Arabs there anyway, cheap labor) with the proper tools and bits, train 
some cheap labor there to rebuild them, then sell them for less than 
this. Or say a new rebuild is $2k, it takes an old one, couple hundred 
dollars in parts, and some tools, you are looking at maybe $1500 margin 
on that.  That is $30/hr for 50 hrs, not a bad wage for working 
part-time in your garage, I can't imagine it even takes that long once 
you figure out how to do it.  If you are paying a couple dollars an hour

(if that much) plus shipping, etc. you could still come out way ahead.

Seriously, what am I missing?

--R

Hans Neureiter wrote:

This is what Jaggi replied to my inquiry:
 1982 Mercedes 300SD,  722303 02 174697 Transmission.
~ 165 k miles. Transmission leaks @ front (pump seal ?).
Please quote estimated rebuilt cost.
Can you do R  R from/in vehicle ?

Reply:
12-5-05
The front pump seal 010 997 50 47 is $12.00.  We do not RR
transmissions.
The cost on a rebuild is $1800.00 without converter.

--
Hans Neureiter, Houston, TX
'82 300SD, '95 E300D

On 12/5/05, Marshall Booth [EMAIL PROTECTED] wrote:
  

Hans Neureiter wrote:


I can get it done at
http://www.jie.com/Mercedes/mercedes_benz_transmissions.htm
They are in the Houston area. R  R at a local ind. MB shop for $
2,800.
  

They have a good reputation!

Marshall
--
 Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D
2.5
turbo 237kmi

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Re: [MBZ] transmission rebuilding

2005-12-06 Thread Marshall Booth

Rich Thomas wrote:
So how hard is it to rebuild these things?  I am thinking that it would 
be easy to go gather a bunch up at various junkyards or Okie homesteads, 
ship a container load to China or India or Mexico or CA (nothing special 
about German rebuilders -- they probably use the immigrant Turks and 
Arabs there anyway, cheap labor) with the proper tools and bits, train 
some cheap labor there to rebuild them, then sell them for less than 
this. Or say a new rebuild is $2k, it takes an old one, couple hundred 
dollars in parts, and some tools, you are looking at maybe $1500 margin 
on that.  That is $30/hr for 50 hrs, not a bad wage for working 
part-time in your garage, I can't imagine it even takes that long once 
you figure out how to do it.  If you are paying a couple dollars an hour 
(if that much) plus shipping, etc. you could still come out way ahead.


Seriously, what am I missing?


What you are missing is that in order to get the 10+ hour process of 
rebuilding (for a really skilled, experienced craftsman) down to the 
point where the rebuilt transmission only has a 10% failure rate, 
usually requires that the rebuilder, rebuilds about 20 transmissions 
(the first few USUALLY don't work and the defect rate SLOWLY declines). 
After that only about 5-10% have problems. Few rebuilders including 
Mercedes get the failure rate much below a few percent. Those problems 
aren't usually discovered UNTIL the transmission is back in the car and 
maybe driven for 10s or 100s of miles. The cost of removing and 
replacing the transmission is ~$500 so that has to be added to the cost 
of about every 10 transmissions (if you have really well trained 
rebuilders). Then there are the hard parts. You need to assume that MOST 
core transmissions have SOME hard part wear - and hard parts for 
Mercedes transmissions are expensive (unlike the $300 or so in soft 
parts for a minimal rebuild or the hard parts in most American 
transmissions). I know several guys that have rebuilt their own 
transmission - and were successful - the first time. BUT, that first 
time took 40-50 hours and the people were VERY careful, methodical, and 
compulsive.


You can't make make ANY money selling a Mercedes transmission rebuild 
for any less than about $1500. That DOESN'T include pulling the original 
one and installing the new one. That also seldom includes ANY provision 
to warrant the labor to RR the warranted transmission, if the 
transmission should fail or shipping the box to and from where it will 
be repaired.


Rebuilding Mercedes transmissions is NOT an easy way to make money even 
after you've been doing it for years an know ALL the tricks!


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 
turbo 237kmi




Re: [MBZ] transmission rebuilding

2005-12-06 Thread Marshall Booth

Rich Thomas wrote:
Good info, but I am still unclear as to what about the MB trans makes it 
so much more complicated.  I guess part of it must be that it is very 
well-engineered to last a couple hundred kmiles, but that should not 
necessarily mean it is harder to redo (it could mean it is easier to 
redo!).  Ae there more bits, more tolerances, more stuff to undo/do as 
compared to your average GM or Ford unit?


I have not done a tranny, any tranny, so do not know the particulars of 
doing it, just wondering as at some point it might be an interesting or 
necessary thing to do.  But even at 40-50 hrs and parts to do it right 
(as you mention), you are still doing pretty OK if you value your 
time/wallet.


You can take your Mercedes transmission to MacTransmissions (Aamco, Stop 
'n Go, etc.) and get a $900 rebuild. On average they tend to last less 
than 50kmi (and some don't go 20kmi). You can buy a factory rebuild for 
$2000+ and it will last for 200+kmi. You pay the money and take your 
choice.


Despite the fact that the Mercedes 722 transmissions are essentially 
Borg Warner (Ford C-4/C-6, Mopar A-727/A-904) designs (with the addition
of an auxiliary reduction planetary behind the main compound unit) the 
construction is VERY different than any US transmission that's been made 
in the last 40 years or more and the parts quality/tolerance is very 
high. Sort of like comparing a Rolex to a Timex. They REALLY are that 
different and so is repairing them. To do it right takes skill, time, 
quality parts and all of the documentation on the modifications 
(Mercedes often made MANY changes ever year). Without the proper valve 
body descriptions, you'd NEVER get the valve body back together and 
working again without trying each of the possibilities one by one and 
then putting the transmission back into the car to see if it shifted 
correctly after each trial.


Marshall
--
  Marshall Booth (who doesn't respond to unsigned questions)
  der Dieseling Doktor [EMAIL PROTECTED]
'87 300TD 182Kmi, '84 190D 2.2 229Kmi, '85 190D 2.0 161Kmi, '87 190D 2.5 
turbo 237kmi





Re: [MBZ] transmission rebuilding

2005-12-06 Thread Rich Thomas

OK I am disabused of the notion of rebuilding a Benz tranny.

--R

Marshall Booth wrote:


Rich Thomas wrote:
 

Good info, but I am still unclear as to what about the MB trans makes it 
so much more complicated.  I guess part of it must be that it is very 
well-engineered to last a couple hundred kmiles, but that should not 
necessarily mean it is harder to redo (it could mean it is easier to 
redo!).  Ae there more bits, more tolerances, more stuff to undo/do as 
compared to your average GM or Ford unit?


I have not done a tranny, any tranny, so do not know the particulars of 
doing it, just wondering as at some point it might be an interesting or 
necessary thing to do.  But even at 40-50 hrs and parts to do it right 
(as you mention), you are still doing pretty OK if you value your 
time/wallet.
   



You can take your Mercedes transmission to MacTransmissions (Aamco, Stop 
'n Go, etc.) and get a $900 rebuild. On average they tend to last less 
than 50kmi (and some don't go 20kmi). You can buy a factory rebuild for 
$2000+ and it will last for 200+kmi. You pay the money and take your 
choice.


Despite the fact that the Mercedes 722 transmissions are essentially 
Borg Warner (Ford C-4/C-6, Mopar A-727/A-904) designs (with the addition
of an auxiliary reduction planetary behind the main compound unit) the 
construction is VERY different than any US transmission that's been made 
in the last 40 years or more and the parts quality/tolerance is very 
high. Sort of like comparing a Rolex to a Timex. They REALLY are that 
different and so is repairing them. To do it right takes skill, time, 
quality parts and all of the documentation on the modifications 
(Mercedes often made MANY changes ever year). Without the proper valve 
body descriptions, you'd NEVER get the valve body back together and 
working again without trying each of the possibilities one by one and 
then putting the transmission back into the car to see if it shifted 
correctly after each trial.


Marshall
 



Re: [MBZ] transmission rebuilding

2005-12-06 Thread David Bruckmann

Didn't [EMAIL PROTECTED] make a DVD explaining the rebuild process?

D.