Re: [MBZ] 1987 300TDT (W124) Climate Control Problems

2005-11-04 Thread Mike Boerner
Steve,
Sounds like vacuum pods to me.  And it sounds, from memory, like the system
may be operating normally with the exception of the center pod.  As for the
need for the breakout box, I was able to work around it with the test
instructions and an inexpensive VOM.  For both 123 and 124 models, the
instructions include wire harness test points, test mode, and pass/fail
parameters.  If you need more of a hint, I'll hunt around for my markup, but
you should be able to discern which component, associated power supply,
ground, or signal wire is being tested in each step, to fault isolate
without the breakout box.
Mike Boerner
87 300SDL 125kmi
87 300D 130kmi




Re: [MBZ] 1987 300TDT (W124) Climate Control Problems

2005-11-03 Thread skgee
Based on on the response that I got to the post below, it seems as though the 
cause of the ACC problems may be the control unit.  I believe the control unit 
is original and has never been changed.  Any additional thoughts or ideas?

After looking around, it seems as though a rebuilt control unit is available. 
 The ACC control units are rebuilt by Programa.  Does anyone have any experince 
with the Programa rebuilt climate control units?  I seem to recall readig some 
negative posts about Programa rebuilt climate control units for the W123.

Thanks,

-Steve

 
 From: [EMAIL PROTECTED]
 Date: 2005/10/28 Fri AM 08:31:38 PDT
 To: [EMAIL PROTECTED]
 Subject: 1987 300TDT (W124) Climate Control Problems
 
 The climate control system in my 1987 300TDT seems to be operating improperly 
 since I cannot get heated air out of the footwell flaps.
 
 When the system goes into heat mode (temp dial between 22 and 18, EC button 
 pressed, fan on auto, outside air at 55 degrees F)), the air seems to only 
 come out of the defrost vents and the lateral vents on the ends of the dash. 
 The climate control (ACC) seems to switch between full heat out the defroster 
 and lateral vents and cool air from the center and lateral vents to try and 
 keep the interior temp at the right temp. The ACC doesn't seem want to use a 
 medium fan setting with only warm air for some reason.
 
 Placing the temperature dial at max with the solid down arrow and outline up 
 arrow button pressed (with or without EC marking), and the fan button at auto 
 seems to make no difference, the air still comes out of the defrost and 
 lateral vents.
 
 Additional info:
 
 The fan operates properly at min, max, and auto when pressing each of the 
 buttons.
 
 Occasionally when I turn the climate control on, I can hear a faint clicking 
 sound from behind the glove box area and nothing happens initially until 
 after 5 or 10 seconds. There are also occasions when I press the off button, 
 and the climate control system runs for about 15 seconds, and then it shuts 
 off.
 
 The only time I am able to get air out of the footwell vents is when I press 
 the button with the solid up and down arrows.
 
 I have tested all of the vacuum pods and they all hold 15 in Hg of vaccum 
 except the center vent pod. I have also swapped the hoses for center vent pod 
 and the air diverter flap pod to get air around the bad center vent pod 
 temporarily.
 
 The air sample fan is working properly since it seems to hold a small 1 cm 
 square of paper at it's intake point on the dome light.
 
 I have the MBZ Climate Control Service Manual, and I have run the functional 
 tests and based on the results the manual says to run the electrical 
 component test which seems to require a special test instrument/breakout box 
 that cost 400 dollars plus.
 
 Does anyone have any ideas on what component might be bad? At this point it 
 looks like it might be the control unit, but I need to run more tests. Any 
 thoughts and ideas are welcome.
 
 Thanks in advance.
 
 -Steve
 



Re: [MBZ] 1987 300TDT (W124) Climate Control Problems

2005-11-03 Thread Marshall Booth

[EMAIL PROTECTED] wrote:

Based on on the response that I got to the post below, it seems as though the 
cause of the ACC problems may be the control unit.  I believe the control unit 
is original and has never been changed.  Any additional thoughts or ideas?

After looking around, it seems as though a rebuilt control unit is available. 
 The ACC control units are rebuilt by Programa.  Does anyone have any experince with the 
Programa rebuilt climate control units?  I seem to recall readig some negative posts 
about Programa rebuilt climate control units for the W123.

Thanks,

-Steve

You REALLY do need to run the diagnostics listed in the manual before 
condemning the control unit. With many failures the system defaults to 
DEFROST mode. Could also be the vacuum manifold or some of the vacuum 
actuators (very likely to fail in an '86-'87 126/124 model car) that are 
not properly functioning. Read the manual to determine HOW the system 
works and perform the diagnostics to find out which parts are not 
operating as they were intended to operate. Throwing parts at the 
climate control system of a Mercedes is usually the most expensive way 
to solve the problem - and it actually may NOT solve the problem. The 
system is VERY complex and it does NOT operate in a manner that is 
intuitive to most people (especially people that have a background 
working on American or Japanese cars).


Marshall
--
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
Department of Pharmacology  1300 BST
Pittsburgh PA 15261 USA
[EMAIL PROTECTED]



Re: [MBZ] 1987 300TDT (W124) Climate Control Problems

2005-11-03 Thread Harry Watkins
Steve

This is a site for a tool loan program that was set up to address just the
situation you have.  It seems to work real well but you'll have to ask if
someone owns the test equipment you need.

http://www.mercedesshop.com/shopforum/showthread.php3?t=126728

Harry Watkins
Newton, MS
86 SDL Silver
85 300D Euro
86 SDL Gold
81 240D manual trans



- Original Message - 
From: [EMAIL PROTECTED]
To: [EMAIL PROTECTED]
Sent: Thursday, November 03, 2005 2:23 PM
Subject: Re: [MBZ] 1987 300TDT (W124) Climate Control Problems


 Marshall,

 Thank you taking the time to respond to my post.  I did actually include
in my two previous posts that I have actually already gone through the
diagnostics in the MBZ climate control service manual up to the point where
I need a $400 dollar test fixture to check the electrical components of the
ACC. ..

 Ideally, I would like to run the electrical component test using the nice
breakout box/test fixture that Mercedes shows in the ACC manual, but I
cannot see spending $400 plus dollars for a very specialized tool.  If
someone has test fixture they would be willing to loan out, I would be very
grateful.
 -Steve







Re: [MBZ] 1987 300TDT (W124) Climate Control Problems

2005-10-28 Thread Gabriel S.
Mine does this too, you have to buy the whole climate control unit.

On 10/28/05, [EMAIL PROTECTED] [EMAIL PROTECTED] wrote:

 The climate control system in my 1987 300TDT seems to be operating
 improperly since I cannot get heated air out of the footwell flaps.

 When the system goes into heat mode (temp dial between 22 and 18, EC
 button pressed, fan on auto, outside air at 55 degrees F)), the air seems to
 only come out of the defrost vents and the lateral vents on the ends of the
 dash. The climate control (ACC) seems to switch between full heat out the
 defroster and lateral vents and cool air from the center and lateral vents
 to try and keep the interior temp at the right temp. The ACC doesn't seem
 want to use a medium fan setting with only warm air for some reason.

 Placing the temperature dial at max with the solid down arrow and outline
 up arrow button pressed (with or without EC marking), and the fan button at
 auto seems to make no difference, the air still comes out of the defrost and
 lateral vents.

 Additional info:

 The fan operates properly at min, max, and auto when pressing each of the
 buttons.

 Occasionally when I turn the climate control on, I can hear a faint
 clicking sound from behind the glove box area and nothing happens initially
 until after 5 or 10 seconds. There are also occasions when I press the off
 button, and the climate control system runs for about 15 seconds, and then
 it shuts off.

 The only time I am able to get air out of the footwell vents is when I
 press the button with the solid up and down arrows.

 I have tested all of the vacuum pods and they all hold 15 in Hg of vaccum
 except the center vent pod. I have also swapped the hoses for center vent
 pod and the air diverter flap pod to get air around the bad center vent pod
 temporarily.

 The air sample fan is working properly since it seems to hold a small 1 cm
 square of paper at it's intake point on the dome light.

 I have the MBZ Climate Control Service Manual, and I have run the
 functional tests and based on the results the manual says to run the
 electrical component test which seems to require a special test
 instrument/breakout box that cost 400 dollars plus.

 Does anyone have any ideas on what component might be bad? At this point
 it looks like it might be the control unit, but I need to run more tests.
 Any thoughts and ideas are welcome.

 Thanks in advance.

 -Steve

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--
Gabriel Soto
Southern California
1987 300D 230K=-