Re: [MBZ] Preventative Maintenance Question

2006-01-06 Thread redghost
Not sure if it is factory or not, but Rusty lists a pre-filter, and I 
have one on Gump.  she came to me that way.


As for the speaker cover, I changed to the wood trim dash and it was 
missing a cover.  I found one at PnP, but it is pretty weather worn and 
needs to have the cover heated and re-attached.  Anybody have a good 
idea how to make that happen?  Thought a slow oven may do, but probably 
would just melt it all


On Thursday, January 5, 2006, at 04:32 PM, R A Bennell wrote:



This is a 115 so if it is like the 240 it may not have had the 
prefilter but

I could certainly add one somewhere.




--
Clay
Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Preventative Maintenance Question

2006-01-06 Thread Jim Cathey

As for the speaker cover, I changed to the wood trim dash and it was
missing a cover.  I found one at PnP, but it is pretty weather worn and
needs to have the cover heated and re-attached.  Anybody have a good
idea how to make that happen?  Thought a slow oven may do, but probably
would just melt it all


That's a tough one.  The Frankenheap's grille is hard black plastic,
and is just fine.  But the usual one I see, and the one that is
in the Ebola Fishtank, is that glued-on vinyl/foam over metal thing.
I never have seen a good one of those.

One other option would be to make a nice wooden one.  That would
be somewhat labor-intensive.

Temperature control on your oven would be critical.

-- Jim




Re: [MBZ] Preventative Maintenance Question

2006-01-06 Thread redghost
I would LOVE a wood speaker cover.  Not good at wood shop, so would 
need to commission the part.  I have a bunch of the hard plastic 
grilles, and picked this up hoping I could make it better.


On Thursday, January 5, 2006, at 07:44 PM, Jim Cathey wrote:


As for the speaker cover, I changed to the wood trim dash and it was
missing a cover.  I found one at PnP, but it is pretty weather worn 
and

needs to have the cover heated and re-attached.  Anybody have a good
idea how to make that happen?  Thought a slow oven may do, but 
probably

would just melt it all


That's a tough one.  The Frankenheap's grille is hard black plastic,
and is just fine.  But the usual one I see, and the one that is
in the Ebola Fishtank, is that glued-on vinyl/foam over metal thing.
I never have seen a good one of those.

One other option would be to make a nice wooden one.  That would
be somewhat labor-intensive.

Temperature control on your oven would be critical.

-- Jim


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--
Clay
Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Preventative Maintenance Question

2006-01-06 Thread redghost
There are four clips about an inch in from the corners front and back.  
Using a VERY thin prying screw driver, either pop up from the center 
and work to a side or pick a corner and pry up.  May be a good thing to 
use the steel part to glue the wood onto


On Friday, January 6, 2006, at 02:43 PM, R A Bennell wrote:

Anyone know how I get this glued-on vinyl/foam over metal thing 
loose from

the dash?
The idea of making a wooden one appeals to me but I would need to get 
this

one off first to use as a sort of a pattern.

Randy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Jim Cathey
Sent: Thursday, January 05, 2006 7:45 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question



As for the speaker cover, I changed to the wood trim dash and it was
missing a cover.  I found one at PnP, but it is pretty weather worn 
and

needs to have the cover heated and re-attached.  Anybody have a good
idea how to make that happen?  Thought a slow oven may do, but 
probably

would just melt it all


That's a tough one.  The Frankenheap's grille is hard black plastic,
and is just fine.  But the usual one I see, and the one that is
in the Ebola Fishtank, is that glued-on vinyl/foam over metal thing.
I never have seen a good one of those.

One other option would be to make a nice wooden one.  That would
be somewhat labor-intensive.

Temperature control on your oven would be critical.

-- Jim


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--
Clay
Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread R A Bennell
The short answer would be no. I have generally done most of my own auto
repairs for ever and ever. My wife's brother is a mechanic at a small shop
and I sometimes take things there (as I get older) however, they are not
into diesels and esp not old MB diesels. I have heard of a couple of places
around town that I could take it to, apart from the one dealer in town but I
have not gone looking for a mechanic. My friend with the 74 240D has someone
he uses and seems relatively satisfied.

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of andrew strasfogel
Sent: Thursday, January 05, 2006 10:58 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy, do you have a shop in Winnipeg that you're satisfied with?





Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread Christopher McCann
Dealerships don't necessarily know how to work on  old diesels either. Mechanic 
at a local dealership said they just teach  them to read the computers and 
replace things. HE has been learning how  to work on diesels b/c he bought a 
300SDL and when I took the '87 300TD  in for the free oxidation cat  exhaust 
replacement (yahoo!), he  did the work, thank God.
  
  Chris

R A Bennell [EMAIL PROTECTED] wrote:  The short answer would be no. I have 
generally done most of my own auto
repairs for ever and ever. My wife's brother is a mechanic at a small shop
and I sometimes take things there (as I get older) however, they are not
into diesels and esp not old MB diesels. I have heard of a couple of places
around town that I could take it to, apart from the one dealer in town but I
have not gone looking for a mechanic. My friend with the 74 240D has someone
he uses and seems relatively satisfied.

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of andrew strasfogel
Sent: Thursday, January 05, 2006 10:58 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy, do you have a shop in Winnipeg that you're satisfied with?



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Christopher McCann, Squier Park, Kansas City, Missouri
-2005 Blue Point Siamese, Rose
-1987 300TD, 151K, Rotkäppchen
-1985 300SD, 210K, Wulf 
-1976 240D, ?K, AKP-Wagen (Alternativen Kraftstoffs Prüfenlastwagen)
-1972 Jacobsen 21 Turbo Vent
-1971 Case 222 Hydrive, 12HP Kohler, 38 deck, Snowcaster, One Banger

-
Yahoo! Photos
 Ring in the New Year with Photo Calendars. Add photos, events, holidays, 
whatever.
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Subject: Re: [MBZ] 1980 240D for sale in Columbus
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HAHAHAHAHAHA
Rick Knoble
'85 300 CD
- Original Message - 
From: Sunil Hari [EMAIL PROTECTED]
To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Thursday, January 05, 2006 1:59 PM
Subject: [MBZ] 1980 240D for sale in Columbus


 Guy at the local MB dealership is pseudo-interested in selling his 1980
 240D.  Reason he's pseudo-interested is that he has 2 other cars, but he
 doesn't know if he can replace his 240.  Brown exterior, tan interior,
 perfect inside and out.  4-speed manual, everything works (incl. R12 A/C)
 but the power antenna.  160,000 miles, and he's the second owner.  I'm
 pretty sure he has complete maintenance records.
 
 He wants $4500.  Any takers?
 
 --
 Sunil Hari
 [EMAIL PROTECTED]
 513-205-7474
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Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread Werner Fehlauer
Randy - first, the more the vehicle is stored, the more maintenance that 
will be required to keep it reliable, IMO.  Diesels are made to be driven, 
not parked!


As for the timing chain, it should be checked the next time you adjust the 
valves (every 15,000 miles).  If it was running well, starting readily when 
you put it away, it can probably wait until you next check the valve 
clearances.


Fuel filters are very important, ESPECIALLY is the car has been sitting for 
several months with fuel in the system.  Always carry a set of fuel filters 
with you - you never know when you'll get a bad load of fuel away from home.


The hoses that connect the oil cooler and transmission coolers usually last 
a lifetime - but if you see dry cracks, or they seem brittle, then of course 
it wouldn't hurt to change them.  Just be warned that fooling with the oil 
cooler can result in a broken cooler connection, so be hesitant.


Finally, a good, reliable battery is required, so if its getting near 5 
years old, replace it!  Not only does it have to be good to do the glow 
cycle, but cranking over a cold engine with 20 or more to one compression is 
a big battery drain.  )I'm assuming the glow plug system is in good 
condition?)


This should give you a start on some maintenance ideas!

Good luck..

Werner
'83 SD 210k miles
'90 D 220k miles

- Original Message - 
From: R A Bennell [EMAIL PROTECTED]

To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Thursday, January 05, 2006 3:07 PM
Subject: [MBZ] Preventative Maintenance Question



I bought my 76 300D in July of 05. I drove it about 1500 miles before
putting it in the garage for the winter at the end of October. I'm 
wondering
what I should plan to change in order to ensure, so far as possible, that 
I

keep the vehicle alive for the foreseeable future.

I guess that I am supposed to pull the valve (cam?) cover and check for
chain stretch etc but I also wonder what else you folks would suggest that 
I

change to avoid trouble.

My main thought is a concern about things like the oil cooler hoses giving
up and dumping my oil before I have a chance to shut down.  A friend with 
a

74 240D suffered an engine failure earlier this year as the result of his
oil pump failing (at least that was what he says happened but he is not
mechanically inclined and has a shop do all of the work for him).

Are there similar hoses relating to the auto tranny that need to be 
changed

out as well? (I know I could look at the CD manual or crawl under the car
and look but I thought you folks would know and I'm sitting in my warm
office wasting time when I should be working. I'm self employed so no one
cares but me anyway, I guess.)

How about the flex disk in the driveshaft? Should something like that be
changed or should I leave it until it appears to be failing?

I would like this vehicle to be relatively safe to take far from home. We
routinely travel to a lake that is 180 miles from home and I don't like 
the

idea of having trouble and needing to leave my poor car along the road.

I have a woosh-woosh sort of noise in the accessory belt area as well when
the engine is cold. I think changing the belts would be a good start 
before

looking any deeper there.

So far I have only changed the oil and filter twice and the air filter
once. I have done nothing else. I have yet to change any fuel filters or 
the

like. The return hoses on the injectors were done shortly before I bought
the car so they appear to be fine.

So, tell me what you think, so I can order up some parts and do a little
preventative work before I start driving it again in the spring.

Randy





Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread R A Bennell


-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Werner Fehlauer
Sent: Thursday, January 05, 2006 12:23 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy - first, the more the vehicle is stored, the more maintenance that
will be required to keep it reliable, IMO.  Diesels are made to be driven,
not parked!

*** That probably is true but driving it around here in the salt that they
put on the roads would not be good for it. Starting in the coldest weather
would also be hard on it and me (but we have had a very mild winter so far.)

As for the timing chain, it should be checked the next time you adjust the
valves (every 15,000 miles).  If it was running well, starting readily when
you put it away, it can probably wait until you next check the valve
clearances.

*** I have yet to check the valves or anything else really. I just got it
and it seems to start and run well so I have assumed things cannot be too
far off the mark. However, I have no experience with MB Diesels and as such
could be wrong.

Fuel filters are very important, ESPECIALLY is the car has been sitting for
several months with fuel in the system.  Always carry a set of fuel filters
with you - you never know when you'll get a bad load of fuel away from home.

*** I note references to filters. So far as I have been able to tell I only
have the one inside the metal container doodad. I understand there probably
should be a prefilter in the line so will have to check further into that
issue. Should change the one in the container and having some extras is
probably good insurance. The father of a friend of my younger son had to
leave his late model Ford F-250 diesel in Sioux Falls SD just before Xmas to
be repaired after getting a bad tank of fuel. If I understand correctly it
clogged the injectors and the truck had to be towed to a dealer and have
some cleaning work done before it could be brought home. An expensive fix
plus two extra trips to have his wife pick him up to get home and then to go
back for it.

The hoses that connect the oil cooler and transmission coolers usually last
a lifetime - but if you see dry cracks, or they seem brittle, then of course
it wouldn't hurt to change them.  Just be warned that fooling with the oil
cooler can result in a broken cooler connection, so be hesitant.

*** Damned if you do and damned if you don't. Which is the safer course???

Finally, a good, reliable battery is required, so if its getting near 5
years old, replace it!  Not only does it have to be good to do the glow
cycle, but cranking over a cold engine with 20 or more to one compression is
a big battery drain.  )I'm assuming the glow plug system is in good
condition?)

*** Seemed to be fine throughout the summer but I have no idea how old it
is. I have a small trickle charger that I intend to put on to keep it
charged through the winter.  Electronic control so it won't charge if it
does not need it.

This should give you a start on some maintenance ideas!

Good luck..


*** Thanks for the input.  Randy



Werner
'83 SD 210k miles
'90 D 220k miles





Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread redghost
I like to have fresh fuel lines, so check the ones at the tank and 
firewall.  The returns are fresh, so no leaks there.  Could not kill 
the car to get a fresh set of fuel filters, that  way  you know when 
they were new and can count from that point.  Maybe do the valves at 
the same time, so that you change filter and adjust valves together in 
future.


Unless you are totally confident in the water lines, get fresh and 
change the coolant to Zerex G-05 from the green.   Lets you start a 
fresh three year clock on that job too.


Take a look at the vacuum lines for oil.  Check the fuel lines from 
filter to IP for leaks.  Add some algae eater to the fuel tank so that 
you do not have bug clog the filters.  Change ALL the fuses to fresh 
ones.  Change your ATF/filter and fluid in the diff, so the clock can 
be reset there.  While you have the car up off the ground, look at 
brake lines for dry rot, top off or change brake fluid and PS fluid.  I 
always image that the old stuff that comes in any car I get has not 
been changed in years, so like to KNOW when the last time a bit of PM 
was done.


On Thursday, January 5, 2006, at 12:07 PM, R A Bennell wrote:


I bought my 76 300D in July of 05. I drove it about 1500 miles before
putting it in the garage for the winter at the end of October. I'm 
wondering
what I should plan to change in order to ensure, so far as possible, 
that I

keep the vehicle alive for the foreseeable future.

I guess that I am supposed to pull the valve (cam?) cover and check for
chain stretch etc but I also wonder what else you folks would suggest 
that I

change to avoid trouble.

My main thought is a concern about things like the oil cooler hoses 
giving
up and dumping my oil before I have a chance to shut down.  A friend 
with a
74 240D suffered an engine failure earlier this year as the result of 
his

oil pump failing (at least that was what he says happened but he is not
mechanically inclined and has a shop do all of the work for him).

Are there similar hoses relating to the auto tranny that need to be 
changed
out as well? (I know I could look at the CD manual or crawl under the 
car

and look but I thought you folks would know and I'm sitting in my warm
office wasting time when I should be working. I'm self employed so no 
one

cares but me anyway, I guess.)

How about the flex disk in the driveshaft? Should something like that 
be

changed or should I leave it until it appears to be failing?

I would like this vehicle to be relatively safe to take far from home. 
We
routinely travel to a lake that is 180 miles from home and I don't 
like the

idea of having trouble and needing to leave my poor car along the road.

I have a woosh-woosh sort of noise in the accessory belt area as well 
when
the engine is cold. I think changing the belts would be a good start 
before

looking any deeper there.

 So far I have only changed the oil and filter twice and the air filter
once. I have done nothing else. I have yet to change any fuel filters 
or the
like. The return hoses on the injectors were done shortly before I 
bought

the car so they appear to be fine.

So, tell me what you think, so I can order up some parts and do a 
little

preventative work before I start driving it again in the spring.

Randy


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--
Clay
Seattle Bioburner

1972 220D - Gump
1995 E300D - Cleo
1987 300SDL - POS - DOA
The FSM would drive a Diesel Benz




Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread Werner Fehlauer
Randy - there should be some maintenance records somewhere, but if the 
previous owner can't recall ever  or when the valves were adjusted, and the 
mileage is some multiple of 15k, then it would hurt to think about doing 
that job.  And since it involves removing the valve/cam cover, you can 
easily check the chain at that time.  My experience with engines that have 
had proper oil and changes is that these engines can usually go 200k or more 
before chain replacement is indicated (by a stretch of 4-6 degrees, 
typically).  For example, I just had the valves checked on my SD (210K 
miles) and the chain stretch was about 1.5 degrees.)


I don't know that the 240 has a prefilter, but the 5 cylinders from 77 on 
have a small plastic filter before the primer pump, and if its the 
see-through version, you can see how the fuel looks right there.  They are 
cheap, and it would be prudent to change those once a year, at least IMO. 
The big filter in the can usually lasts for 30k miles or so.  And as long as 
the filters are working, there's no way that the injectors should ever get 
clogged.


Speaking of injectors, a common maintenance issue is hardening and leaking 
fuel return lines.  Easy to replace, just get about 3 ft of the hose from 
Rusty or your local dealer - pay particular attention to the end cap on the 
last injector.


I'm assuming you have the M-B block heater?  wouldn't hurt to plug it in for 
at least 30 minutes before you try and start it.  Does wonders for ease of 
starting and longer battery life!


Did we mention the rubber brake hoses at each wheel?  when they get 10-15 
years old, they can swell up inside and actually reduce or block fluid flow 
to that wheel's brakes.  A cheap replacement before you flush the fluid 
(every 2 years) and before you take that long trip.


And again, I wouldn't fool with the oil cooler lines unless you really think 
they are about to break.  IMO, if they ain't broke, leave well enough alone!


Werner



- Original Message - 
From: R A Bennell [EMAIL PROTECTED]

To: Mercedes Discussion List [EMAIL PROTECTED]
Sent: Thursday, January 05, 2006 5:47 PM
Subject: Re: [MBZ] Preventative Maintenance Question





-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Werner Fehlauer
Sent: Thursday, January 05, 2006 12:23 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy - first, the more the vehicle is stored, the more maintenance that
will be required to keep it reliable, IMO.  Diesels are made to be driven,
not parked!

*** That probably is true but driving it around here in the salt that they
put on the roads would not be good for it. Starting in the coldest weather
would also be hard on it and me (but we have had a very mild winter so 
far.)


As for the timing chain, it should be checked the next time you adjust the
valves (every 15,000 miles).  If it was running well, starting readily 
when

you put it away, it can probably wait until you next check the valve
clearances.

*** I have yet to check the valves or anything else really. I just got it
and it seems to start and run well so I have assumed things cannot be too
far off the mark. However, I have no experience with MB Diesels and as 
such

could be wrong.

Fuel filters are very important, ESPECIALLY is the car has been sitting 
for
several months with fuel in the system.  Always carry a set of fuel 
filters
with you - you never know when you'll get a bad load of fuel away from 
home.


*** I note references to filters. So far as I have been able to tell I 
only
have the one inside the metal container doodad. I understand there 
probably

should be a prefilter in the line so will have to check further into that
issue. Should change the one in the container and having some extras is
probably good insurance. The father of a friend of my younger son had to
leave his late model Ford F-250 diesel in Sioux Falls SD just before Xmas 
to

be repaired after getting a bad tank of fuel. If I understand correctly it
clogged the injectors and the truck had to be towed to a dealer and have
some cleaning work done before it could be brought home. An expensive fix
plus two extra trips to have his wife pick him up to get home and then to 
go

back for it.

The hoses that connect the oil cooler and transmission coolers usually 
last
a lifetime - but if you see dry cracks, or they seem brittle, then of 
course

it wouldn't hurt to change them.  Just be warned that fooling with the oil
cooler can result in a broken cooler connection, so be hesitant.

*** Damned if you do and damned if you don't. Which is the safer course???

Finally, a good, reliable battery is required, so if its getting near 5
years old, replace it!  Not only does it have to be good to do the glow
cycle, but cranking over a cold engine with 20 or more to one compression 
is

a big battery drain.  )I'm assuming the glow plug system is in good
condition?)

*** Seemed to be fine

Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread Christopher McCann
someone may have already mentioned this...and I  missed what car we're talking 
about, but you can call MBUSA  (1-800-FOR-MERC) and request the maintenance 
book. Some are no longer  available - most are. I think I got the last W123 
240D, becuase now I'm  photocopying it for friends and I only bought it cuz 
W115 240D was out  of print (my other two were still available) - ANYWAY, they 
tell you  all the PM that needs done at what intervals. You can do it all  
yourself, sign the book yourself, etc. There are a ton of people and  resources 
here to help you do the work as it comes up.
  
  Chris

R A Bennell [EMAIL PROTECTED] wrote:  

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Werner Fehlauer
Sent: Thursday, January 05, 2006 12:23 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy - first, the more the vehicle is stored, the more maintenance that
will be required to keep it reliable, IMO.  Diesels are made to be driven,
not parked!

*** That probably is true but driving it around here in the salt that they
put on the roads would not be good for it. Starting in the coldest weather
would also be hard on it and me (but we have had a very mild winter so far.)

As for the timing chain, it should be checked the next time you adjust the
valves (every 15,000 miles).  If it was running well, starting readily when
you put it away, it can probably wait until you next check the valve
clearances.

*** I have yet to check the valves or anything else really. I just got it
and it seems to start and run well so I have assumed things cannot be too
far off the mark. However, I have no experience with MB Diesels and as such
could be wrong.

Fuel filters are very important, ESPECIALLY is the car has been sitting for
several months with fuel in the system.  Always carry a set of fuel filters
with you - you never know when you'll get a bad load of fuel away from home.

*** I note references to filters. So far as I have been able to tell I only
have the one inside the metal container doodad. I understand there probably
should be a prefilter in the line so will have to check further into that
issue. Should change the one in the container and having some extras is
probably good insurance. The father of a friend of my younger son had to
leave his late model Ford F-250 diesel in Sioux Falls SD just before Xmas to
be repaired after getting a bad tank of fuel. If I understand correctly it
clogged the injectors and the truck had to be towed to a dealer and have
some cleaning work done before it could be brought home. An expensive fix
plus two extra trips to have his wife pick him up to get home and then to go
back for it.

The hoses that connect the oil cooler and transmission coolers usually last
a lifetime - but if you see dry cracks, or they seem brittle, then of course
it wouldn't hurt to change them.  Just be warned that fooling with the oil
cooler can result in a broken cooler connection, so be hesitant.

*** Damned if you do and damned if you don't. Which is the safer course???

Finally, a good, reliable battery is required, so if its getting near 5
years old, replace it!  Not only does it have to be good to do the glow
cycle, but cranking over a cold engine with 20 or more to one compression is
a big battery drain.  )I'm assuming the glow plug system is in good
condition?)

*** Seemed to be fine throughout the summer but I have no idea how old it
is. I have a small trickle charger that I intend to put on to keep it
charged through the winter.  Electronic control so it won't charge if it
does not need it.

This should give you a start on some maintenance ideas!

Good luck..


*** Thanks for the input.  Randy



Werner
'83 SD 210k miles
'90 D 220k miles



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Christopher McCann, Squier Park, Kansas City, Missouri
-2005 Blue Point Siamese, Rose
-1987 300TD, 151K, Rotkäppchen
-1985 300SD, 210K, Wulf 
-1976 240D, ?K, AKP-Wagen (Alternativen Kraftstoffs Prüfenlastwagen)
-1972 Jacobsen 21 Turbo Vent
-1971 Case 222 Hydrive, 12HP Kohler, 38 deck, Snowcaster, One Banger

-
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Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread R A Bennell
Fuel lines is a good idea. I lost a whole tank of gasoline from my 68 Chevy
pickup when the line on the bottom of the tank rotted out. Glad no one
tossed a cig butt out the window while driving by my truck.

The coolant lines look ok but I have to admit that I have not poked them too
much. Don't know where to find the Zerex anti freeze around here but it must
be available. Is there a comparable item under a different brand name?

I need to do some vacuum line work in any event as the door locks are wonky.
Also may be an issue with cruise control as it will not hold.

ATF and other fluids is always a good and relatively inexpensive idea. I
pulled the diff plug to ensure that there was sufficient fluid in there.
There was and it appeared clean. Still a good thing to change it out.

Need to get one of the ps fluid filters I see talked about and change the ps
fluid too I guess.

Same with brake fluid etc. I have to say this car has better brakes than
anything that I can recall driving. I took that as a good sign.

Randy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of redghost
Sent: Thursday, January 05, 2006 1:01 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


I like to have fresh fuel lines, so check the ones at the tank and
firewall.  The returns are fresh, so no leaks there.  Could not kill
the car to get a fresh set of fuel filters, that  way  you know when
they were new and can count from that point.  Maybe do the valves at
the same time, so that you change filter and adjust valves together in
future.

Unless you are totally confident in the water lines, get fresh and
change the coolant to Zerex G-05 from the green.   Lets you start a
fresh three year clock on that job too.

Take a look at the vacuum lines for oil.  Check the fuel lines from
filter to IP for leaks.  Add some algae eater to the fuel tank so that
you do not have bug clog the filters.  Change ALL the fuses to fresh
ones.  Change your ATF/filter and fluid in the diff, so the clock can
be reset there.  While you have the car up off the ground, look at
brake lines for dry rot, top off or change brake fluid and PS fluid.  I
always image that the old stuff that comes in any car I get has not
been changed in years, so like to KNOW when the last time a bit of PM
was done.





Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread R A Bennell
I have some of the old original records from when the vehicle was new but it
is 30 years old and the more recent information is unwritten and less
reliable. The vehicle is local and was sold by the Winnipeg dealer as a new
vehicle. I am told by the fellow that I got it from that the original owner
was a Doctor. The Doctor, I am told kept the car for a long time and then
sold it to his barber. The barber, I am told, kept it a long time and sold
it to the fellow from whom I bought it. He did not have it long and did not
drive it much. He had it about 3 years and had some work done on it,
including having it repainted. he tells me he only drove it about 1,000
miles in total over the time he had it. The odometer showed 999 miles when I
got it but given that it resets at 100,000 I cannot say whether it has gone
around more than the one time or not. The car is in pretty good condition
for 30 years old. The driver's seat needs to be repadded (and the passenger
but the driver's is worse). There are minor stains on the headliner near the
light over the rearview mirror. The grill in the middle of the dash that
looks like it would cover a speaker is coming apart but apart from that it
is really nice for a 1976.

This is a 115 so if it is like the 240 it may not have had the prefilter but
I could certainly add one somewhere.

There is a block heater and it works well. I had it plugged in for a bit
earlier in the winter and then started it as I needed to add some antifreeze
to bring it up to a safe level and wanted the coolant to circulate and mix
well.

Randy
-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Werner Fehlauer
Sent: Thursday, January 05, 2006 1:05 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy - there should be some maintenance records somewhere, but if the
previous owner can't recall ever  or when the valves were adjusted, and the
mileage is some multiple of 15k, then it would hurt to think about doing
that job.  And since it involves removing the valve/cam cover, you can
easily check the chain at that time.  My experience with engines that have
had proper oil and changes is that these engines can usually go 200k or more
before chain replacement is indicated (by a stretch of 4-6 degrees,
typically).  For example, I just had the valves checked on my SD (210K
miles) and the chain stretch was about 1.5 degrees.)

I don't know that the 240 has a prefilter, but the 5 cylinders from 77 on
have a small plastic filter before the primer pump, and if its the
see-through version, you can see how the fuel looks right there.  They are
cheap, and it would be prudent to change those once a year, at least IMO.
The big filter in the can usually lasts for 30k miles or so.  And as long as
the filters are working, there's no way that the injectors should ever get
clogged.

Speaking of injectors, a common maintenance issue is hardening and leaking
fuel return lines.  Easy to replace, just get about 3 ft of the hose from
Rusty or your local dealer - pay particular attention to the end cap on the
last injector.

I'm assuming you have the M-B block heater?  wouldn't hurt to plug it in for
at least 30 minutes before you try and start it.  Does wonders for ease of
starting and longer battery life!

Did we mention the rubber brake hoses at each wheel?  when they get 10-15
years old, they can swell up inside and actually reduce or block fluid flow
to that wheel's brakes.  A cheap replacement before you flush the fluid
(every 2 years) and before you take that long trip.

And again, I wouldn't fool with the oil cooler lines unless you really think
they are about to break.  IMO, if they ain't broke, leave well enough alone!

Werner







Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread R A Bennell
I have the original booklet that came with the car so could copy and use it.

Randy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Christopher McCann
Sent: Thursday, January 05, 2006 1:26 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


someone may have already mentioned this...and I  missed what car we're
talking about, but you can call MBUSA  (1-800-FOR-MERC) and request the
maintenance book. Some are no longer  available - most are. I think I got
the last W123 240D, becuase now I'm  photocopying it for friends and I only
bought it cuz W115 240D was out  of print (my other two were still
available) - ANYWAY, they tell you  all the PM that needs done at what
intervals. You can do it all  yourself, sign the book yourself, etc. There
are a ton of people and  resources here to help you do the work as it comes
up.

  Chris

R A Bennell [EMAIL PROTECTED] wrote:

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Werner Fehlauer
Sent: Thursday, January 05, 2006 12:23 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


Randy - first, the more the vehicle is stored, the more maintenance that
will be required to keep it reliable, IMO.  Diesels are made to be driven,
not parked!

*** That probably is true but driving it around here in the salt that they
put on the roads would not be good for it. Starting in the coldest weather
would also be hard on it and me (but we have had a very mild winter so far.)

As for the timing chain, it should be checked the next time you adjust the
valves (every 15,000 miles).  If it was running well, starting readily when
you put it away, it can probably wait until you next check the valve
clearances.

*** I have yet to check the valves or anything else really. I just got it
and it seems to start and run well so I have assumed things cannot be too
far off the mark. However, I have no experience with MB Diesels and as such
could be wrong.

Fuel filters are very important, ESPECIALLY is the car has been sitting for
several months with fuel in the system.  Always carry a set of fuel filters
with you - you never know when you'll get a bad load of fuel away from home.

*** I note references to filters. So far as I have been able to tell I only
have the one inside the metal container doodad. I understand there probably
should be a prefilter in the line so will have to check further into that
issue. Should change the one in the container and having some extras is
probably good insurance. The father of a friend of my younger son had to
leave his late model Ford F-250 diesel in Sioux Falls SD just before Xmas to
be repaired after getting a bad tank of fuel. If I understand correctly it
clogged the injectors and the truck had to be towed to a dealer and have
some cleaning work done before it could be brought home. An expensive fix
plus two extra trips to have his wife pick him up to get home and then to go
back for it.

The hoses that connect the oil cooler and transmission coolers usually last
a lifetime - but if you see dry cracks, or they seem brittle, then of course
it wouldn't hurt to change them.  Just be warned that fooling with the oil
cooler can result in a broken cooler connection, so be hesitant.

*** Damned if you do and damned if you don't. Which is the safer course???

Finally, a good, reliable battery is required, so if its getting near 5
years old, replace it!  Not only does it have to be good to do the glow
cycle, but cranking over a cold engine with 20 or more to one compression is
a big battery drain.  )I'm assuming the glow plug system is in good
condition?)

*** Seemed to be fine throughout the summer but I have no idea how old it
is. I have a small trickle charger that I intend to put on to keep it
charged through the winter.  Electronic control so it won't charge if it
does not need it.

This should give you a start on some maintenance ideas!

Good luck..


*** Thanks for the input.  Randy



Werner
'83 SD 210k miles
'90 D 220k miles



___
http://www.striplin.net
For new parts see official list sponsor: http://www.buymbparts.com/
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Christopher McCann, Squier Park, Kansas City, Missouri
-2005 Blue Point Siamese, Rose
-1987 300TD, 151K, Rotkäppchen
-1985 300SD, 210K, Wulf
-1976 240D, ?K, AKP-Wagen (Alternativen Kraftstoffs Prüfenlastwagen)
-1972 Jacobsen 21 Turbo Vent
-1971 Case 222 Hydrive, 12HP Kohler, 38 deck, Snowcaster, One Banger

-
 Yahoo! DSL Something to write home about. Just $16.99/mo. or less
___
http://www.striplin.net
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

To Unsubscribe or change delivery

Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread R A Bennell

No way to prove the mileage to my knowledge since it is the old style that
resets at 100K. It was at 999 miles when I got it and I have put about 1500
miles on it so far. Hope to do better next summer. I made 11 trips to the
lake this past summer but only one was with the Mercedes. Went out and back
the same day and never missed a beat. About 350 miles round trip according
to the odometer. Ran 60-70 mph throughout and did about 28 mpg (on imperial
gallon). Temp guage was steady and oil pressure pegged the whole way. I was
happy.

Randy

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Christopher McCann
Sent: Thursday, January 05, 2006 1:28 PM
To: Mercedes Discussion List
Subject: Re: [MBZ] Preventative Maintenance Question


and be SURE to ask for a high mileage badge  application if you have over
163,000 miles. And register your car with  them as it makes it easier if you
ever need to use their free Roadside  Assistance (free fuel if you run out,
free jump, free tire  change...other stuff is NOT free) - very nice service.

  Chris

Christopher McCann [EMAIL PROTECTED] wrote:someone  may have already
mentioned this...and I missed what car we're talking  about, but you can
call MBUSA (1-800-FOR-MERC) and request the  maintenance book. Some are no
longer available - most are. I think I  got the last W123 240D, becuase now
I'm photocopying it for friends and  I only bought it cuz W115 240D was out
of print (my other two were  still available) - ANYWAY, they tell you all
the PM that needs done at  what intervals. You can do it all yourself, sign
the book yourself,  etc. There are a ton of people and resources here to
help you do the  work as it comes up.

  Chris





Re: [MBZ] Preventative Maintenance Question

2006-01-05 Thread Mitch Haley
Werner Fehlauer wrote:
 
 The hoses that connect the oil cooler and transmission coolers usually last
 a lifetime 

But the rubber pads in the transmission line clamps do not. 
The steel lines for the tranny fluid are clamped to the engine.
If the line directly touches the clamps, it will eventually wear through.
Cut some pieces of fuel hose and pad those tranny lines with it.