Re: [PEDA] Annular Ring question, via question

2001-10-04 Thread Abd ul-Rahman Lomax

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At 04:15 PM 10/3/01 -0400, Jeff Adolphs wrote:
1. Since I am using a small via to make routing SMT easier. Small via
having a 10 mil dia. annular ring (pad of 31_21).

Ah, the confusion of it! Annular ring in the industry means the radial 
difference between the hole wall and the outside edge of the pad. Protel, 
somewhere back there, got it completely wrong. They have fixed it in some 
places and not in others. The described via has a 5 mil annular ring.

This is not an uncommon situation for vias. One might expect to pay a 
premium, but not much.

  Am I free to reduce
the annular ring on other parts without any harm. Specificly, reducing a
Pad of 75 with a drill of 43, to a Pad of 61 with a drill of 43? A pad
of 61_43 would make a connector much easier to route.

60/40 is a very common pad/hole size, it works for 25 mil square posts. The 
hole size which should be used in Protel is the *finished size*. With a 10 
mil annular ring, this is standard production. I don't recommend going 
below 10 mil ring for soldered components, i.e., 20 mil diametric oversize.

Board info:  So far I'm trying to keep the PCB at space 9 mil minimum,
trace of 9 mil minimum.

This is overkill. 8/8 has been standard production for a long time, I've 
been told that 7/7 is also no problem, things start to get dicier at 6/6 
but that is still common. Below that things get more difficult for the 
fabricator. 4/4 is pretty much the finest I've seen advertised for normal 
production materials.

2. Will I save money by using a Via of 31_21 only when necessary and
using a Via of 50_28 everywhere else.

Maybe, maybe not. By the way, you might be able to use a via of 25/15 if 
you need it. I've seen plenty of boards with this small a hole and via. A 
15 mil hole is drilled oversize at 18 mils and comes back to 15 with the 
plating (just like a 40 mil nominal hole is drilled 43 mils nominal).
[EMAIL PROTECTED]
Abdulrahman Lomax
Easthampton, Massachusetts USA


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Re: [PEDA] Annular Ring question, via question

2001-10-04 Thread HxEngr




Re: [PEDA] Annular Ring question, via question

2001-10-04 Thread Ian Wilson

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On 12:11 PM 4/10/2001 -0700, Abd ul-Rahman Lomax said:

This is overkill. 8/8 has been standard production for a long time, I've 
been told that 7/7 is also no problem, things start to get dicier at 6/6 
but that is still common. Below that things get more difficult for the 
fabricator. 4/4 is pretty much the finest I've seen advertised for normal 
production materials.

There is a company in Oz that will do 0.05mm tracks and spaces (2 mils) as 
a special on FR4.  Their process is unusual.

Substrate is plasma coated to 2 micrometre.  The etching is don on this 
tiny layer and then plating is performed. They claim much lower undercut, 
edge smoothness and the results I have seen support this.  These are the 
best looking board I have seen.

They have been doing this for years - I used to get some RF boards on 
really soft soggy material done by them, including almost complete edge 
plating.

http://www.lintek.com.au for those interested.

Ian Wilson

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Re: [PEDA] Annular Ring question, via question

2001-10-04 Thread Abd ul-Rahman Lomax

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At 02:22 PM 10/4/01 -0400, [EMAIL PROTECTED] wrote:
My experience with fabricators has been quite the opposite, that I want to
specify the actual drill size, after having made an allowance for plating
thickness where I need to mount things in the holes. If you use finished
size, the fabricator must bump up the drill size to account for plating
thickness, and then all your carefully checked clearances go out the window.

They go out the window anyway, since you don't have so much control over 
the plating.

Specifying the actual drill size can have some value, because the hole then 
represents the limits of the metal; but the norm in fabrication drawings is 
finished size, which is pretty much all you can easily check. 
Metalization limit is only going to help you if you section boards or use 
other hi-tech inspection methods (because metalization only matters on 
inner layers when you remove the pads, otherwise we are talking about a 1.5 
mil annular ring, so it is normally swallowed in the pad.

It is then up to the fabricator to take the rest of your specifications 
into account and choose the appropriate drill size to meet your tolerances 
on the finished size.

[EMAIL PROTECTED]
Abdulrahman Lomax
Easthampton, Massachusetts USA

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Re: [PEDA] Annular Ring question, via question - Now PCB quoting

2001-10-04 Thread Abd ul-Rahman Lomax

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At 02:47 PM 10/4/01 -0400, Jeff Adolphs wrote:
Didn't Abd ul-Rahman used to be in California? MA is quite a long
distance
move!

Especially when you drive through Canada, as we did. I was born in 
California but haven't missed it yet. Western Massachusetts is a pleasure 
every day. Yes, I know winter is coming, but, ya know, we don't have winter 
in California and that is *not* an advantage.

Now, where were we? Yes, ask your fabricator. They don't charge for 
answering questions!

[EMAIL PROTECTED]
Abdulrahman Lomax
Easthampton, Massachusetts USA


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Re: [PEDA] Annular Ring question, via question

2001-10-03 Thread John Haddy

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Jeff:

First step for a question like this should be your board house. They
should be able to tell you right off the bat whether there will be
any impact on their yield (read: cost to you) with the lower annular
ring.

Another alternative would be to drop your trace widths and clearances.
9/9 is very generous - most board shops will do at least 8/8 with no
cost penalty, while 6/6 is also not unusual for high performance shops
without yields suffering (bleeding edge at 4/4 and below is another
story...).

As an example, one of my local (ordinary quality) board shops has a standard
set of design rules (i.e. high yield expectations) that include:
0.15mm (0.006) track width
0.15mm (0.006) tack spacing
0.25mm (0.010) annular ring

With this shop, I regularly do 0.175mm (0.007) annular rings (by mutual
agreement), and with a consequent yield impact (i.e. I'm happy to pay
the extra cost).

If you do drop your annular ring below the board shop's accepted standard,
then you should restrict the use of these pads/vias to only the locations
necessary. The more instances of exceptions to rules that exist on the
board, the higher statistical probability of a board failing in mfr.

Remember that the principal reason for min. annular ring specifications
is to guard against drill breakout. There are alternative design techniques
that can allow you to shrink the annular ring, by allowing controlled
breakouts (usually on interior layers) without sacrificing board
performance. For example, teardropping to a pad provides a guard against
breakout on the side of the connection. (If you use this or other
techniques you'll need to give your board shop explicit permission to
allow breakouts)

Hope this helps,

John Haddy


 -Original Message-
 From: Jeff Adolphs [mailto:[EMAIL PROTECTED]]
 Sent: Thursday, 4 October 2001 6:15 AM
 To: Protel EDA Forum (E-mail)
 Subject: [PEDA] Annular Ring question, via question


 Cheers Protel Group!
 1. Since I am using a small via to make routing SMT easier. Small via
 having a 10 mil dia. annular ring (pad of 31_21). Am I free to reduce
 the annular ring on other parts without any harm. Specificly, reducing a
 Pad of 75 with a drill of 43, to a Pad of 61 with a drill of 43? A pad
 of 61_43 would make a connector much easier to route.
 Board info:  So far I'm trying to keep the PCB at space 9 mil minimum,
 trace of 9 mil minimum.

 2. Will I save money by using a Via of 31_21 only when necessary and
 using a Via of 50_28 everywhere else.

 Thanks in advance!
 Jeff Adolphs
 Lake Shore Cryotronics, Inc
 Westerville, Ohio, USA


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Re: [PEDA] Annular Ring question, via question

2001-10-03 Thread Andrew W. Riley III

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Jeff,

I agree with everything John states below.  It is well written and good advice.
Also consider the smallest drill to board thickness, a.k.a. aspect ratio, that will 
change the price of building your design at the board house.  A related issue is the 
count of different sized holes made by your design.

Cheers!
Drew


- Original Message - 
From: John Haddy [EMAIL PROTECTED]
To: Protel EDA Forum [EMAIL PROTECTED]
Sent: Wednesday, October 03, 2001 5:01 PM
Subject: Re: [PEDA] Annular Ring question, via question


 Jeff:
 
 First step for a question like this should be your board house. They
 should be able to tell you right off the bat whether there will be
 any impact on their yield (read: cost to you) with the lower annular
 ring.
 
 Another alternative would be to drop your trace widths and clearances.
 9/9 is very generous - most board shops will do at least 8/8 with no
 cost penalty, while 6/6 is also not unusual for high performance shops
 without yields suffering (bleeding edge at 4/4 and below is another
 story...).
 
 As an example, one of my local (ordinary quality) board shops has a standard
 set of design rules (i.e. high yield expectations) that include:
 0.15mm (0.006) track width
 0.15mm (0.006) tack spacing
 0.25mm (0.010) annular ring
 
 With this shop, I regularly do 0.175mm (0.007) annular rings (by mutual
 agreement), and with a consequent yield impact (i.e. I'm happy to pay
 the extra cost).
 
 If you do drop your annular ring below the board shop's accepted standard,
 then you should restrict the use of these pads/vias to only the locations
 necessary. The more instances of exceptions to rules that exist on the
 board, the higher statistical probability of a board failing in mfr.
 
 Remember that the principal reason for min. annular ring specifications
 is to guard against drill breakout. There are alternative design techniques
 that can allow you to shrink the annular ring, by allowing controlled
 breakouts (usually on interior layers) without sacrificing board
 performance. For example, teardropping to a pad provides a guard against
 breakout on the side of the connection. (If you use this or other
 techniques you'll need to give your board shop explicit permission to
 allow breakouts)
 
 Hope this helps,
 
 John Haddy
 
 
  -Original Message-
  From: Jeff Adolphs [mailto:[EMAIL PROTECTED]]
  Sent: Thursday, 4 October 2001 6:15 AM
  To: Protel EDA Forum (E-mail)
  Subject: [PEDA] Annular Ring question, via question
 
 
  Cheers Protel Group!
  1. Since I am using a small via to make routing SMT easier. Small via
  having a 10 mil dia. annular ring (pad of 31_21). Am I free to reduce
  the annular ring on other parts without any harm. Specificly, reducing a
  Pad of 75 with a drill of 43, to a Pad of 61 with a drill of 43? A pad
  of 61_43 would make a connector much easier to route.
  Board info:  So far I'm trying to keep the PCB at space 9 mil minimum,
  trace of 9 mil minimum.
 
  2. Will I save money by using a Via of 31_21 only when necessary and
  using a Via of 50_28 everywhere else.
 
  Thanks in advance!
  Jeff Adolphs
  Lake Shore Cryotronics, Inc
  Westerville, Ohio, USA
 
 

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