Re: [PEDA] Issue w/ lomax short Kelvin Paths and Copper pour

2002-05-15 Thread Abd ulRahman Lomax

At 02:41 PM 5/14/2002 -0700, Dennis Saputelli wrote:
could you repost your alternative?

possible implementation: enable an unused mech layer and label it shorts. 
Add track on this layer to a jumper footprint so that it will short the 
jumper if added to the plot for the copper layer. Use the shorted jumper 
on schematics to isolate a net section (i.e., to control connection path). 
Create a separate gerber definition file under the CAM manager for the 
copper layer used which adds the shorts mech layer to the plot; disable 
plot for that copper layer in the regular CAM gerber definition file. If 
both definitions are enabled for plot in the CAM manager, both will be plotted.

(Copy the main CAM def file to make the special one, then disable all 
layers except the one you want to plot and change the mech layer to plot 
simultaneously in on the mech layer tab.)

I have not actually used this procedure, only the microgap virtual short, 
but it seems quite straightforward in theory. If anyone has used it, please 
confirm that it works or tell us how it didn't, if known.

I would expect that the most likely failure would be that the designer 
forgets to set the special CAM definition, which would be relatively 
harmless at the prototype level since the shorting jumper could manually be 
shorted. (This is also the case with the microgap short).

This, by the way, is a good argument for requiring the fabricator to 
provide its customer the actual CAM files used for fabrication. Fabricators 
routinely make small changes without informing customers in order to 
improve manufacturability But I've never seen a fabricator provide the 
actual files.

In any case, the fabricator who unshorted the pads should very clearly have 
queried the customer as to whether or not the pads should be shorted (as 
they would if the board had been fabricated as-is) or opened to a 
fabricatable gap. So those missing shorts were due to fabricator error...

i missed it
i did find that origin pin 1 seemed to nail the issue and make no gap
even in gerber 2.4
my gap was i think .005 mil

in the (bad) case of using center origin and using gerber 2.3 i think
the
result was a 2 mil gap as the edges of the pads were pulled back toward
the center to the nearest mil

this notwithstanding it has proven to be a useful and clever tool

Dennis Saputelli


Abd ulRahman Lomax wrote:
 
  If gerber plots were not rounded off, there would be no problem with the
  virtual shorts, and, in fact, if fab houses fabbed the boards as-is
  without modifying the gerber, there would also be no problem.
 
  But Protel does some rounding and it is not easy to exactly control
  aperture assignments while using the much easier RS-274X, though it can be
  done; properly implemented, aperture match would cause the gap to actually
  disappear as long as the pad distance is such as to leave the pads on a 1
  mil grid. But as Mr. Saputelli discovered, it is fairly easy to set up and
  place a virtual short footprint in such a way as to leave a tiny gap,
  enough to puzzle the fab house inspector.
 
  Complexities like this have led me to recommend the alternate method I
  indicated in another post in this thread. It is a little easier to document
  and no fab house will be tempted to modify the gerber.
 

--
___
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tel: 415-647-04802851 21st Street
   fax: 415-647-3003San Francisco, CA 94110

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Re: [PEDA] Issue w/ lomax short Kelvin Paths and Copper pour

2002-05-15 Thread Dennis Saputelli

thanks for repost, i will consider this method

yes the shop should have called, FYI it was Imagineering
(not the first problem i have had with them)
though in fairness their quality is adequate when considering the very
fast turn and price

Dennis Saputelli


Abd ulRahman Lomax wrote:
 
 At 02:41 PM 5/14/2002 -0700, Dennis Saputelli wrote:
 could you repost your alternative?
 
 possible implementation: enable an unused mech layer and label it shorts.
 Add track on this layer to a jumper footprint so that it will short the
 jumper if added to the plot for the copper layer. Use the shorted jumper
 on schematics to isolate a net section (i.e., to control connection path).
 Create a separate gerber definition file under the CAM manager for the
 copper layer used which adds the shorts mech layer to the plot; disable
 plot for that copper layer in the regular CAM gerber definition file. If
 both definitions are enabled for plot in the CAM manager, both will be plotted.
 
 (Copy the main CAM def file to make the special one, then disable all
 layers except the one you want to plot and change the mech layer to plot
 simultaneously in on the mech layer tab.)
 
 I have not actually used this procedure, only the microgap virtual short,
 but it seems quite straightforward in theory. If anyone has used it, please
 confirm that it works or tell us how it didn't, if known.
 
 I would expect that the most likely failure would be that the designer
 forgets to set the special CAM definition, which would be relatively
 harmless at the prototype level since the shorting jumper could manually be
 shorted. (This is also the case with the microgap short).
 
 This, by the way, is a good argument for requiring the fabricator to
 provide its customer the actual CAM files used for fabrication. Fabricators
 routinely make small changes without informing customers in order to
 improve manufacturability But I've never seen a fabricator provide the
 actual files.
 
 In any case, the fabricator who unshorted the pads should very clearly have
 queried the customer as to whether or not the pads should be shorted (as
 they would if the board had been fabricated as-is) or opened to a
 fabricatable gap. So those missing shorts were due to fabricator error...
 
 i missed it
 i did find that origin pin 1 seemed to nail the issue and make no gap
 even in gerber 2.4
 my gap was i think .005 mil
 
 in the (bad) case of using center origin and using gerber 2.3 i think
 the
 result was a 2 mil gap as the edges of the pads were pulled back toward
 the center to the nearest mil
 
 this notwithstanding it has proven to be a useful and clever tool
 
 Dennis Saputelli
 
 
 Abd ulRahman Lomax wrote:
  
   If gerber plots were not rounded off, there would be no problem with the
   virtual shorts, and, in fact, if fab houses fabbed the boards as-is
   without modifying the gerber, there would also be no problem.
  
   But Protel does some rounding and it is not easy to exactly control
   aperture assignments while using the much easier RS-274X, though it can be
   done; properly implemented, aperture match would cause the gap to actually
   disappear as long as the pad distance is such as to leave the pads on a 1
   mil grid. But as Mr. Saputelli discovered, it is fairly easy to set up and
   place a virtual short footprint in such a way as to leave a tiny gap,
   enough to puzzle the fab house inspector.
  
   Complexities like this have led me to recommend the alternate method I
   indicated in another post in this thread. It is a little easier to document
   and no fab house will be tempted to modify the gerber.
  
 

-- 
___
www.integratedcontrolsinc.comIntegrated Controls, Inc.
   tel: 415-647-04802851 21st Street  
  fax: 415-647-3003San Francisco, CA 94110

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Re: [PEDA] Issue w/ lomax short Kelvin Paths and Copper pour

2002-05-14 Thread Dennis Saputelli

there is a 'issue' w/ the 'lomax short' of which you should be aware
it bit me!

(i forget if i already posted this)

after using the lomax short without probs on several jobs, one day a
board shop called and
reported that there was a small gap between some pads, should they 'fix'
it?
i said no and forgot about it

later on another job from a different shop they went ahead and 'fixed'
them so they were all open
(they didn't call to ask)

now i started to wonder
i examined the gerbers and sure enough i could see the small gap, but it
should have been too small to
render (dims as or similar to below)

i thought maybe i used gerber 2.4 or 2.5 or something, but even these
should have bled together

after a lot of futzing i figured it out
my original part had pin 1 as the origin
later while cleansing libs to all have centroids as origin i did that
one (the 'shorted' pads part) too

when the origin is the centroid the gerber plotter will back off to the 
nearest mil or tenth mil depending on 2.3 2.4 etc
this will create a gap
solution, change the origin back to pin 1 and they bled together on the
plot

Dennis Saputelli


[EMAIL PROTECTED] wrote:
 
 In a message dated 5/14/2002 5:27:28 AM Eastern Daylight Time,
 [EMAIL PROTECTED] writes:
 
I am fine tuning the PCB on an amplifier circuit.
  The circuit requires 'Kelvin' (or loner!) paths to
  components on the same nets as other paths.
  Obviously the autorouter puts them into the
  shortest path and I was wondering if there is a
  way to keep them seperate.
 
 
 This sounds like a perfect application for the Lomax virtual short which
 has been discussed on this board. Check the archives for details, but in a
 nutshell you create a part which has a gap which is too small to fabricate
 (i.e. 0.02), and set up a special design rule to allow a 0.01
 clearance between the pads involved. Place a jumper on the schematic to allow
 the two wires involved to be separate nets, and place the physical component
 described above to control the connection point between the two nets.
 
 Steve Hendrix
 

-- 
___
www.integratedcontrolsinc.comIntegrated Controls, Inc.
   tel: 415-647-04802851 21st Street  
  fax: 415-647-3003San Francisco, CA 94110

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Re: [PEDA] Issue w/ lomax short Kelvin Paths and Copper pour

2002-05-14 Thread Abd ulRahman Lomax

If gerber plots were not rounded off, there would be no problem with the 
virtual shorts, and, in fact, if fab houses fabbed the boards as-is 
without modifying the gerber, there would also be no problem.

But Protel does some rounding and it is not easy to exactly control 
aperture assignments while using the much easier RS-274X, though it can be 
done; properly implemented, aperture match would cause the gap to actually 
disappear as long as the pad distance is such as to leave the pads on a 1 
mil grid. But as Mr. Saputelli discovered, it is fairly easy to set up and 
place a virtual short footprint in such a way as to leave a tiny gap, 
enough to puzzle the fab house inspector.

Complexities like this have led me to recommend the alternate method I 
indicated in another post in this thread. It is a little easier to document 
and no fab house will be tempted to modify the gerber.

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Re: [PEDA] Issue w/ lomax short Kelvin Paths and Copper pour

2002-05-14 Thread Dennis Saputelli

could you repost your alternative?
i missed it
i did find that origin pin 1 seemed to nail the issue and make no gap
even in gerber 2.4
my gap was i think .005 mil

in the (bad) case of using center origin and using gerber 2.3 i think
the 
result was a 2 mil gap as the edges of the pads were pulled back toward
the center to the nearest mil

this notwithstanding it has proven to be a useful and clever tool

Dennis Saputelli


Abd ulRahman Lomax wrote:
 
 If gerber plots were not rounded off, there would be no problem with the
 virtual shorts, and, in fact, if fab houses fabbed the boards as-is
 without modifying the gerber, there would also be no problem.
 
 But Protel does some rounding and it is not easy to exactly control
 aperture assignments while using the much easier RS-274X, though it can be
 done; properly implemented, aperture match would cause the gap to actually
 disappear as long as the pad distance is such as to leave the pads on a 1
 mil grid. But as Mr. Saputelli discovered, it is fairly easy to set up and
 place a virtual short footprint in such a way as to leave a tiny gap,
 enough to puzzle the fab house inspector.
 
 Complexities like this have led me to recommend the alternate method I
 indicated in another post in this thread. It is a little easier to document
 and no fab house will be tempted to modify the gerber.
 

-- 
___
www.integratedcontrolsinc.comIntegrated Controls, Inc.
   tel: 415-647-04802851 21st Street  
  fax: 415-647-3003San Francisco, CA 94110

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