DieselNet UPDATE
December 2003

General Motors introducing improved Duramax 6600

GM's Duramax 6600 6.6L turbo-diesel V-8 engine will provide higher 
power and torque ratings and an emission improvement beginning in 
January 2004.

Silverado and Sierra 2500HD and 3500 Series trucks with the Duramax 
6600 and the Allison automatic transmission will receive a new 
version of the engine with 310 hp @3100 rpm, 10 more hp than before. 
The engine also features a higher torque rating of 590 lb-ft @ 1600 
rpm, a 70 lb-ft increase over its previous maximum high.

An EGR system in conjunction with a catalytic converter reduces NOx 
emissions in all 50 states to approximately 2 g/bhp-hr, from a 
previous 4 g/bhp-hr in 49 states and 3.5 g/bhp-hr in California. The 
engine also features a closed crankcase ventilation, 2 years ahead of 
the regulatory requirement.

http://www.gm.com/cgi-bin/pr_display.pl?6081

For Release: December 5, 2003

Duramax 6600 Provides Major Improvements In Power, Torque, and Emissions

PONTIAC, MICH. -
GM's Duramax 6600 6.6L turbo-diesel V-8 engine will provide higher 
power and torque ratings and major emission improvements beginning in 
January 2004.

Silverado and Sierra 2500HD and 3500 Series trucks with the Duramax 
6600 and the Allison automatic transmission will receive a new 
version of the engine with 310 hp @ 3100 rpm, 10 more horsepower than 
before. The engine also features a higher torque rating of 590 lb-ft 
@ 1600 rpm, a 70 lb-ft increase over its previous maximum high. At 
the same time, Duramax 6600 NOx emissions have been reduced almost by 
half.

"Since its introduction in 2001, the Duramax 6600 has re-established 
GM in the full-size diesel powered truck market by increasing our 
share of the segment to nearly 30 percent," said Charlie Freese, 
executive director, diesel engineering for GM Powertrain.

Silverado and Sierra models with the Duramax 6600 and a standard ZF 
S6-650 six-speed manual transmission receive the same emissions 
improvements as those with the Allison 1000, with carryover power 
ratings.

"Over 90 percent of our three-quarter and one-ton customers order 
their Duramax 6600 with the Allison 1000 five-speed automatic 
transmission - prompting us to focus on power, torque and emissions 
improvements, where they provide greatest benefits for the largest 
number of customers," Freese said.

Both the new version of the Duramax 6600 turbo diesel with the 
Allison automatic transmission and the version with the standard ZF 
six-speed manual feature improved hardware. The new version also has 
additional software calibration changes to help provide its higher 
power output.

Primary hardware changes include a variable nozzle turbocharger, new 
electronic control module, next-generation fuel injectors, 
electronically controlled cooled exhaust gas recirculation (EGR), 50 
state catalytic converter usage, improved charge air-cooling and a 
closed crankcase ventilation system:

The common rail fuel system also uses smaller, more precisely 
machined and positioned next-generation fuel injectors to inject its 
fuel pulses into the cylinders. The injectors are now fully 
accessible, allowing service technicians to access them without 
having to take the cylinder head cover off. Servicing is typically 
required only every 100,000 miles or more.

The new variable nozzle turbocharger features vanes that are now 
hydraulically controlled to precisely adjust the level of boost 
generated by the turbocharger.

A more powerful, 32-bit, next-generation engine control module 
provides the capabilities for integrated control of the additional 
engine hardware. The new engine controller provides faster 
microprocessor speeds, increased throughput and more memory than the 
previous generation controller.

The EGR system in conjunction with catalytic converter usage reduces 
NOx emissions in all 50 states to approximately 2 grams per brake 
horsepower hour from a previous 4 grams in 49 states and 3.5 grams in 
California.

Charge-air cooling is used to provide cool dense air to the cylinders 
to help generate the new engine's increased power, torque and 
improved emissions.

The closed-crankcase ventilation system, although not required to 
meet 2004 emissions regulations, anticipates upcoming 2006-model 
emissions requirements by incorporating a closed crankcase 
ventilation system in which harmful vapors are vented internally and 
burned as part of the combustion process, rather than being vented to 
the outside atmosphere.

"The engine's high torque across the power band helps Duramax 
6600-equipped GM trucks excel in off-the-line performance, 
acceleration and heavy-duty trailering and hauling," Freese said.

New versions of the Duramax 6600 will be produced at GM's Moraine, 
Ohio facility. The engine was developed through a GM and Isuzu Motors 
joint ventures (DMAX Ltd. and GMIDEL).

GM Powertrain is a global producer of engines, transmissions, 
castings and components for GM vehicles and other automotive, marine, 
and industrial OEMs. Headquartered in Pontiac, GM Powertrain has 
operating and coordinating responsibility for General Motors 
powertrain manufacturing plants and engineering centers in North 
America, South America, Europe, and the Asia-Pacific region.

General Motors Corp. (NYSE: GM), the world's largest vehicle 
manufacturer, employs 342,000 people globally in its core automotive 
business and subsidiaries. Founded in 1908, GM has been the global 
automotive sales leader since 1931. GM today has manufacturing 
operations in 32 countries
and its vehicles are sold in more than 190 countries. In 2002, GM 
sold more than 8.6 million cars and trucks, nearly 15 percent of the 
global vehicle market. GM's global headquarters is at the GM 
Renaissance Center in Detroit. More information on GM and its 
products can be found on the company's consumer website at www.gm.com.

###



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