Re: [biofuel] Biogas Digester

2002-09-18 Thread Keith Addison

Hello Marc

snip

Aerobic composting produces a (very) useful
product, the compost, with the heat essentially a by-product, often a
waste-product (very under-utilized); anaerobic digestion primarily
produces energy, the biogas, and a resultant sludge that isn't useful
and is difficult to handle. Biogas proponents commonly call it a
useful fertilizer, rich in nutrients, but this is a chemist's view.
It may contain quite useful amounts of N, P and K but it's full of
VFAs (volatile fatty acids) which are phytotoxins (plant poisons) and
it kills the soil micro-life upon which fertility depends (including
worms).

..and this comment from me:

Aha! Now I understand why the biogas materials I've downloaded recently
are cooler about the potential of the sludge. One even recommended that
the sludge be composted...

Really? Progress?? In this day and age? I am surprised - I've been 
viciously attacked more than once for suggesting that. Many of the 
biogas proponents seem quite married to the idea. Funny sort of thing 
to be married to. But they're just more of the best technology 
people - adapt the community to the tech, rather than the other way 
round. I know there are a lot of more sensible folks working with 
these issues.

About the hazards of digesting. The el cheapo Fijian bag digesters are
actually quite safe.

1. No missiles - if they do explode, the bag ruptures and that is that.

Yes. Pity about the neighbour's tea party on the lawn perhaps. :-) 
The bags are safer, and I think better. You find them elsewhere too, 
not just in the Philippines.

2. Continuous rather than batch mode - less gas resident at any one time

3. Variable volume - collapses when gas is withdrawn, making air entry
less likely

As for variable input quality - yes, that's a problem with mixed waste,
but for a piggery or a chicken yard a digester is a boon, turning a
serious pollution and health problem into an asset.

But piggeries and chicken yards are best part of a mixed farm, not 
standalones. In Hong Kong's rural areas the guvmint, being a guvmint, 
and very much subject to Chris's Leviathan's First Rule, decided 
specializing was best. Previously the peasant system was mixed, like 
all peasant systems, but soon there were piggeries on one side of the 
river, with no crop wastes to feed nor soil to fertilize, and veggie 
farms on the other side, with no fertilizers and no use for the crop 
wastes, so they burnt them and used massive amounts of chemicals 
(more is better). Poor river. Black with pig shit and dead with 
chemical run-off.

Whatever one might think of Chairperson Mao, his Seven Characters, 
rules for agriculture, were pretty good. One pig per mou was one of 
them - that's about 15 per hectare, and I've never been able to fault 
it.

regards

Keith



Marc de Piolenc


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Re: [biofuel] Biogas Digester

2002-09-18 Thread Greg and April


- Original Message -
From: Marc de Piolenc [EMAIL PROTECTED]
To: Biofuel List biofuel@yahoogroups.com
Sent: Wednesday, September 18, 2002 02:46
Subject: [biofuel] Biogas Digester



 Recently, there have been addenda to the anaerobic digestion schemes
 involving an aerobic post-processing step - no doubt in response to the
 volatile fatty acids problem that you mentioned, though that is not
 stated in anything I've seen.


I seem to remember a process that digester effluent/sludge is mixed with
aspen chips and then allowed to compost, the result being marketed as an
artificial peat from renewable recourses.

Of course I could just be remembering 2 or 3 things and putting them
together.

Greg H.



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Re: [biofuel] Biogas Digester

2002-09-18 Thread Kris Book

I found a web site that discusses an aerobic/anaerobic
biodigester. They claim that what is left after the methane
is removed is so clean that the effluent can be used as a
complete hydroponics solution or as a conventional organic
fertilizer. http://www.hydor.eng.br/Pag21-1.html


--- Keith Addison [EMAIL PROTECTED] wrote:
 Read interesting article in Permaculture Magazine no.30
 about Jean Pain and
 his work with shredded woodland thinnings.
 
 A search on the net turned up this

http://lists.ibiblio.org/pipermail/permaculture/2002-March/000294.html
 which
 summerizes(follow the threads for more) .
 
  Sorry if this has been discussed before but I either
 wasn't paying
 attention or wasn't about.
 
  Interesting he produced methane from the woodland
 wastes 
 and used the
 compressed gas for vehicles, machinery and generator. 
 Used the heat of the
 compost process for his house and greenhouses.
  The system brings woodlands into economic use while 
 maintaining them in a
 good condition.  Provided employment and useful compost.


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Re: [biofuel] Biogas Digester

2002-09-18 Thread Shaji Pallath


 Sirs,
It may not be feasible to simultaneously utilise the heat of composting and the 
methane.
Composting is an AEROBIC process while methane production is ANAEROBIC.
Different groups of bacteria which are entirely different are resposible for 
the processes.
No utilisable heat is evolved in anaerobic process leading to combustible gas 
(methane) production.
This is my observation.
Shaji James 

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[Non-text portions of this message have been removed]



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Re: [biofuel] Biogas Digester

2002-09-18 Thread Keith Addison

hello Marc

Keith wrote:

But piggeries and chicken yards are best part of a mixed farm, not
standalones. In Hong Kong's rural areas the guvmint, being a guvmint,
and very much subject to Chris's Leviathan's First Rule, decided
specializing was best. Previously the peasant system was mixed, like
all peasant systems, but soon there were piggeries on one side of the
river, with no crop wastes to feed nor soil to fertilize, and veggie
farms on the other side, with no fertilizers and no use for the crop
wastes, so they burnt them and used massive amounts of chemicals
(more is better). Poor river. Black with pig shit and dead with
chemical run-off.

I agree in principle that a piggery or chicken yard should be integrated
with other agricultural activities, which would preferably absorb its
wastes and make good use of them.

Unfortunately, the disastrous land tenure system in the Philippines
(compounded of customary inheritance rules and agrarian reform)
guarantees that all family holdings are small - only corporate farms
achieve any decent size and maintain it.

How small is small? Integrated traditional Chinese-type farms, 
which you do get in the Philippines, are usually less than 5 acres, 
often much less. You can do a lot with half an acre.

This means that by the time
Jose de la Cruz has set up a piggery worthy of the name, he has run out
of land. What's more, his neighbor is not going to cooperate in any sort
of integrated farming scheme, because he sees Jose making good money
sending his pigs to market and decides to set up his own piggery on HIS
postage-stamp lot!

The Fijian bag digester is a response by NGO workers to this problem,
which apparently exists in Fiji as well. It mitigates the impact of
concentrated pig and poultry raising by killing off the pathogens in the
waste and preventing groundwater contamination.

It doesn't kill off the pathogens. Digesters are aptly named - not 
that much different to an intestine.

From the NGO standpoint,
the gas is a bye-product, but it serves as an incentive to the landowner
to maintain the gas plant. As government subsidies of consumer petroleum
prices are withdrawn, the free domestic gas will become more
attractive. Here at least, the copycat tendency could be harnessed to
put one of these things on every pig-raising microlot - a practical
proposition because of the cheapness of the bag digester (a complete
impossibility with the concrete Gobar digesters).

Recently, there have been addenda to the anaerobic digestion schemes
involving an aerobic post-processing step - no doubt in response to the
volatile fatty acids problem that you mentioned, though that is not
stated in anything I've seen.

It's not just the VFAs that make it bad stuff for soil, it takes the 
soil life about two years to recover, a poor soil probably longer. 
The aerobic composting might have more to do with the pathogen 
problem, which I know has put a lot of NGO people right off the idea 
of biogas digesters.

How are they doing it Marc - each landowner's supposed to make his 
own aerobic compost, or is the sludge collected for central 
composting? If it were properly done, ie the sludge mixed with 
sufficient dry, carbonaceous material and the correct moisture ratio 
maintained, about a week's aerobic pre-composting, in a climate 
like the Philippines, should be enough to produce a good feed for red 
worms (Eisenia foetida or Lumbricus rubellas). The worms eat their 
weight a day and breed fast, doubling at least (by total weight) in 
six weeks. The worm casts are much higher value than ordinary 
compost, and excess worms are a high-grade protein livestock feed 
(better protein than beef), ideal as a supplement for pigs, or 
chickens or fish. And red worms definitely do cut off pathogens, any 
that might be left after the first week of hot pre-composting. Red 
worms are available in the Philippines. That would close the loop 
well.

In an ideal world, these gizmos would be superfluous. But I figure three
generations to rationalize land tenure here, and that's longer than
anybody should have to put up with smell, flies and disease.

Sure, a lot better than nothing. Fairly typical American land reform 
scheme, IIRC, during the Marcos era - I think he cited land reform as 
a major reason for martial law. I had some experience of that, awful.

regards

Keith


Best,
Marc


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Re: [biofuel] Biogas Digester

2002-09-18 Thread Keith Addison

Kris Book wrote:

I found a web site that discusses an aerobic/anaerobic
biodigester. They claim that what is left after the methane
is removed is so clean that the effluent can be used as a
complete hydroponics solution or as a conventional organic
fertilizer. http://www.hydor.eng.br/Pag21-1.html

I wouldn't place too much weight on what hydroponics people say about 
fertilizers and organics. It's NPK thinking - they think in terms 
of plant nutrients. Organics doesn't feed the plant, it feeds the 
soil - true organic fertilizers build the soil, building and 
maintaining high humus levels and helping to optimize the soil 
micro-life. I don't think any kind of effluent will achieve that. 
Better, simpler, cheaper to use a simple digester to provide methane 
and compost the sludge separately in a well-managed aerobic treatment 
with a lot of other material. No need for a nine-part system, and a 
trained operator and ongoing maintenance, and for that, we need 
people who have been trained by qualified professionals. Keep your 
money, learn about soil, do it yourself.

Keith


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Re: [biofuel] Biogas Digester

2002-09-18 Thread Keith Addison

- Original Message -
From: Keith Addison [EMAIL PROTECTED]
To: biofuel@yahoogroups.com
Sent: Wednesday, September 18, 2002 00:21
Subject: Re: [biofuel] Biogas Digester


 
  Whatever one might think of Chairperson Mao, his Seven Characters,
  rules for agriculture, were pretty good. One pig per mou was one of
  them - that's about 15 per hectare, and I've never been able to fault
  it.
 

So  how does this translate for us non-metric people?

http://www.onlineconversion.com/
Online Conversion - Convert just about anything to anything else


Greg H


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Re: [biofuel] Biogas Digester

2002-09-18 Thread Keith Addison

 Sirs,
It may not be feasible to simultaneously utilise the heat of 
composting and the methane.
Composting is an AEROBIC process while methane production is ANAEROBIC.
Different groups of bacteria which are entirely different are 
resposible for the processes.
No utilisable heat is evolved in anaerobic process leading to 
combustible gas (methane) production.
This is my observation.
Shaji James

If you look at the link Darren posted, they're using two different 
processes, and using the heat from the aerobic composting process to 
warm the anaerobic digestion. See also:
http://archive.nnytech.net/index.php?view=16736list=biofuel

Keith


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Re: [biofuel] Biogas Digester

2002-09-17 Thread Keith Addison

Read interesting article in Permaculture Magazine no.30 about Jean Pain and
his work with shredded woodland thinnings.

A search on the net turned up this
http://lists.ibiblio.org/pipermail/permaculture/2002-March/000294.html which
summerizes(follow the threads for more) .

 Sorry if this has been discussed before but I either wasn't paying
attention or wasn't about.

   Interesting he produced methane from the woodland wastes 
and used the
compressed gas for vehicles, machinery and generator.  Used the heat of the
compost process for his house and greenhouses.
   The system brings woodlands into economic use while 
maintaining them in a
good condition.  Provided employment and useful compost.
   An operation on 2,500 acres was calculated to require 26% of 
energy yield
(including all inputs for machinery construction  etc), pay for itself (and
finance) within ten years and employ 16 people on good wages.  2.5 acres
providing equivalent energy to 4,000 litres of petrol.

 Darren

Hello Darren

That's not quite right. It doesn't say what he produced the methane 
from. It says he composted the woodland wastes. Composting and 
digestion are different. Composting that produces heat is aerobic 
composting (with oxygen), utilizing mesophilic and thermophilic (hot) 
bacteria and fungi; biogas digesters that produce methane utilize 
anaerobic bacteria that produce no heat - this is not composting. You 
can use the same materials up to a point but in somewhat different 
proportions and with totally different moisture content (methane 
digestion is wet). Aerobic composting produces a (very) useful 
product, the compost, with the heat essentially a by-product, often a 
waste-product (very under-utilized); anaerobic digestion primarily 
produces energy, the biogas, and a resultant sludge that isn't useful 
and is difficult to handle. Biogas proponents commonly call it a 
useful fertilizer, rich in nutrients, but this is a chemist's view. 
It may contain quite useful amounts of N, P and K but it's full of 
VFAs (volatile fatty acids) which are phytotoxins (plant poisons) and 
it kills the soil micro-life upon which fertility depends (including 
worms). NPK content can be quite misleading - it's not necessarily 
the rule, but it's been shown that compost (aerobic) with low NPK 
content can produce better crop growth and yield than a compost with 
much higher NPK content. Other factors are more important (biological 
factors, not chemistry). The best way to treat biogas sludge is to 
compost it - small amounts evenly distributed in the pile, 
maintaining the correct moisture content. Aerobic composting cuts off 
pathogens and destroys weed seeds; with anaerobic sludge, pathogens 
are not cut off and are a considerable problem. And as the guy said, 
biogas digesters can explode. They're difficult things - best perhaps 
for where they're now mostly used, in municipal waste treatment, a 
controlled setting where the waste stream is consistent. In a village 
or homestead setting the waste stream tends to vary, and digesters 
don't like that, and they often don't get the management they need. 
Also they usually have to be purpose-built for each application. They 
do have a niche in that setting, and in the Third World rural 
development setting, but I wouldn't see it as a first choice.

The other niche for methane is in containment livestock operations. 
Every winter we're assailed with loud wailings from chicken and pig 
factories in the US about crippling heating costs for LPG while the 
manure lagoon outside pollutes air, ground and water, very dumb. On 
the other hand there's really isn't a niche for containment livestock 
operations anyway, let 'em die.

I'm not sure whether forest wastes are suitable for methane 
digestion, I wouldn't have thought so. Thinnings could be 
hot-composted, but not just the wood (no nitrogen), and it'd have to 
be shredded, not just chipped - green leaves don't decompose readily 
because the wax coating excludes the bacteria.

It's quite feasible to use methane gas from a digester to power 
vehicles. See for instance:
Put a chicken in your tank
http://journeytoforever.org/biofuel_library/methane_bate.html

This could be a sustainable forestry operation, though running 
vehicles (and the chipper? - off a PTO) on methane means a lot of 
troublesome sludge to deal with. Nonetheless it's feasible. I'd say 
it's preferable to burning chips in a gasifier and producing a fuel 
from the gas, with merely the ash returned to the forest. What's 
lacking is power generation. I shouldn't think methane to an ICE's 
the best way of doing that, and would probably mean too much methane, 
not a balanced system anymore, unless maybe you added a livestock 
module, could probably fit it in somewhere. Should do actually - pigs 
and chickens.

Regards

Keith


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