One extra step I would do if it is a used cam is to install the camshaft
without the followers and make sure it is not bent.  It should turn evenly
without binding.

[EMAIL PROTECTED] said:
> David,
> I have seen this quite a few times working at the dealer and everyone
> broke
> in the same exact place, between the intake and exhaust lobe of the #1
> cylinder.
>
> While I haven't seen it in a few years because of the decline of the 2.2
> and
> 2.5 powered cars every once and a while it will pop up.
>
> A cam swap was all that was needed and the cars went back on the road. The
> first one got a new cam but after that they would come to me for a deal on
> a
> used cam for the car. You don't even need to change the followers, just
> the cam
> and you on your way.
>
> Hope this helps.
>
> Cliff Ramsdell
>
> In a message dated 4/4/2006 9:15:50 AM Eastern Daylight Time,
> [EMAIL PROTECTED] writes:
>
>> Last year my sister had her high mileage car break down for good and she
>> was
>> in need of a new daily driver. A local friend knew of a good deal on a
>> 2.5
>> powered minivan so I thought it would be a dependable vehicle for her. I
>> use
>> one myself for m company minivan and it's been quite good with me.
>>
>> It's been pretty reliable thus far but recently she's been had an
>> unusual
>> problem that's been making her feel that it may be headed for a serious
>> and
>> expensive engine repair (which she can't afford since she was laid off
>> recently).
>>
>> Last month without any prior warning signs it stalled out and wouldn't
>> restart. I went to take a quick look at it for her and discovered it was
>> a
>> pretty simple problem, the timing belt had broken. Well that was common
>> enough
>> and it wasn't complicated or expensive to repair so I didn't feel it was
>> an
>> unusual.
>>
>> The repairs went fine and it was back on the road and running fine
>> within
>> days
>> but what happened next I thought was real unusual. Again it stalled out
>> and
>> wouldn't restart. I pulled the inspection plug from the upper timing
>> belt
>> cover and the upper cam gear was turning so I knew the timing belt was
>> turning.
>>
>> She had it towed to a shop where their immediate diagnosis was a blown
>> head
>> gasket. This made little sense to me since there was no warning signs
>> and it
>> had no history of or sudden last minute overheating or smoking. They
>> said
>> they
>> ran a compression check and two cylinders were getting little to no
>> pressure.
>>
>> I didn't feel that was the right diagnosis so she had a mechanic friend
>> of
>> hers work on it at his house. He somewhat agreed with their theory but
>> when
>> the head was pulled the head gasket looked perfect. Upon further
>> inspection
>> (which should have noticed once the valve cover was removed) he
>> discovered
>> that the roller cam had snapped between the area around the last 2
>> lobes.
>>
>> In a regular stock setup without extreme driving conditions I don't seem
>> to
>> recall seeing camshafts breaking like that. I supplied a decent 2.5 used
>> roller cam that he reinstalled the head gasket &cam and it's back to
>> running
>> normally.
>>
>> Someone told her that this was a sign that the bottom end of the motor
>> would
>> be going out soon and the engine was on borrowed time. I was thinking
>> that
>> the
>> cam breakage was just a fluke and possibly due to stress caused by the
>> timing
>> belt breaking and wouldn't have a direct influence on the lower end of
>> the
>> engine. Has anybody had any experiences with camshafts snapping under
>> routine
>> driving? If so are they having other engine problems later?
>>
>> David Salamone
>> Positive Impressions
>> Jacksonville, Florida
>> [EMAIL PROTECTED]
>>
>> 1982 Rampage (dual carb ongoing &taking forever project show car)
>> 1987 Shelby CSX #172 (awaiting front end bodywork, but with low miles)
>> 1994 Voyager 2.5 (the company minivan, alive once again with another
>> 2.5)
>> 1979 Dodge Omni 1.7 (backup getaround car when other stuff breaks)
>
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Thanks,
Russ

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