>>what effect does the electrode sludge have on production efficiency?

This is a very important question to ask.  When I first created the PPM
calculator, Ole Bob Berger and I found that the “electrode sludge” can
have an important effect on the accuracy of the calculator’s prediction.

The calculator (and Faraday’s law) predicts the amount of Ag liberated
from the anode with fairly good accuracy.  The problem is, not all of
that Ag remains in suspension, so the actual ppm of your brew will be
somewhat less than the calculator’s figure.  How much less depends
largely on how much Ag plates onto the cathode.  Therein lies the
problem.

Ole Bob and I tried without success to come up with a standard correction
factor for the plate-out.  It seems that plate-out depends on a number of
factors, and there are many threads in the Silver List archives studying
that problem as well.  I personally have not been able to entirely
overcome plate-out and its effects.

If I had a PWT meter of my own, I’d be doing more experiments aimed at
establishing a standard correction factor, which I could then incorporate
into the calculator spreadsheet.  But I haven’t yet been able to scrape
together the funds for a PWT (other obligations always interfering with
pure science!).  And I can’t keep pestering Ole Bob to do the volume of
tests that would be necessary for this.  He’s been more than generous
already.

All I can tell you is this: the more Ag you see plating onto your
cathode, the further off your calculator readings will be.  Our tests
showed the actual ppm being anywhere from 10% to more than 40% less than
the calculator predicted.  The higher deviations were from large batches
(3300ml) brewed for relatively long times.  The lower concentration,
smaller batches were relatively accurate by comparison.  If you brew
small batches (less than 1000ml), limit current and don’t try to get very
high concentrations (12ppm or less?) the calculator can hopefully get you
to within 10-20% accuracy.  Not perfect, but remember, it’s free.

I am gratified to see that folks still find the PPM calculator worth
using.  I toyed with another formula posted by Ivan Anderson in January
2002

http://escribe.com/health/thesilverlist/m45077.html

but found that in my tests, it often predicted concentrations of CS
greater than what Faraday’s law predicted to be possible.  I had worked
it into an update of the spreadsheet ppm calculator, but never
distributed it to the rest of you because it didn’t seem consistent
enough in practice.

If anyone knows of any other formulas worth trying, let me know.  If I
find anything that seems useful, I’ll contact Jason/AVRA about posting an
update.  I’m grateful to Jason for continuing to make the calculator
available to the CS community.  Now that Yahoo no longer allows public
access to individual account’s file sharing (“Briefcase”) Jason’s site is
the only place I know of where folks can download the calculator.  And
the rest of his site is OUTSTANDING!  I'm honored to be included in it.

http://www.silvermedicine.org/
http://www.silvermedicine.org/faradaycalculator.html


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