Andrew, I'm not sure if I'm understanding your "mixing water".  What you
should be doing for best results in misting foam wing cores with a spray
bottle.  I hold the bottle about 24" from the surface so just a fine mist
falls on the wing cores.  If you are actually mixing water with the ProBond
that's probably why you are not satisfied with the results.
Ed
----- Original Message -----
From: "Andrew E. Mileski" <[EMAIL PROTECTED]>
To: <[EMAIL PROTECTED]>
Sent: Monday, September 09, 2002 4:58 PM
Subject: [RCSE] Fun with Probond


> I've used Probond to sheet a foam wing before, but never on anything else.
> I'd thought I'd experiment with it and see what it can do, as I had a wood
> bonding job in mind for it that needed gap filling ability, and a large
> amount of Probond still in the bottle.
>
> For those that aren't familiar with it, Probond is a polyurethane glue
> from Elmer's.  It's claim to fame is that it expands to fill voids in
> the joined surfaces, and is easy to sand.  It is triggered by water.
>
> With no added water, Probond about doubled its volume with the mositure
> in the (slightly humid) air.  The resuting bond was filled with quite
> large bubbles, resulting in large voids (weakness).  It took a long time
> (about a day) to harden.  It is also rather heavy; might as well as use
> epoxy which would be stronger.
>
> With a maximum amount of water added (more than Probond wou1d mix
> with), Probond roughly expanded by at least a factor of 10.  The
> resulting bond was filled with pinhole size bubbles.  The excess water
> didn't seem to have any effect, other than to create voids where it
> was contained.  The excess water would eventually drain and evaporate
> out of the porus bond, but it can be poured off in the mixing stage.
> It took almost 2 hours for it to harden.
>
> I'd recommend about 2-4 drops of water per teaspoon of Probond, mixing,
> then applying immediately to a moistened surface and clamping/vacuum
> bagging.  The more water, the less time you have to work with it, as
> it will start expanding.  Adding some extra water seems to be a must.
>
> Note: after it's initial expansion, Probond shrinks a bit while it
> hardens.
>
> I tried splicing 1/16 Balsa sheeting with pure Probond (no added water).
> I didn't care for the results.  It had the same bad side effect as
> using CA to splice, namely it deeply penetrates and stains the surface
> of the wood.  This makes for a noticable joint when painting, covering,
> or staining the sheeting.  Again, it took a very long time to harden,
> which probably added to the penetration problem.
>
> I didn't try splicing with a Probond/water mixture.  It is just too slow
> for my desire (and I like slow glues).
>
> Summary:  Probond (polyurethane) glue is great for sheeting foam wings
> (mix in some water for best results), but not for general wood
> construction, IMHO.  It has very low tack, and takes too long to set.
> I'm sticking to yellow carpenter's glue and medium/thick CA for general
> construction.
>
> --
> Andrew E. Mileski
> Ottawa, Canada
>
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