Using net-5501 board along with DD-WRT on a Kingston 1GB CF card
http://www.kingston.com/flash/cf_standard.asp (yes, 1GB is not listed
though it is the same series)

This has been working great several months now, just until I had
DD-WRT crash on me.

After several reinstalls of DD-WRT (install happens an a secondary
machine physdiskwriting the binary file to the CFcard) in which the
installation would not boot (grub error 25), I stumbled upon an
article about the comBIOS Flash parameter.

Setting this to Flash=Secondary solved my problem, now DD-WRT would
boot. At that point I was trying an older DD-WRT build, so in good
faith that I had solved the boot problem I reinstalled DD-WRT with
latest build.

Then it would not boot again (grub error 25 again). I doublechecked if
BIOS had reset to defaults, the parameter was still Flash=Secondary,
so all should be good.

Then I reverted the flash parameter back to Flash=Primary and then it
would boot.

Now I am concerned, why the settings would change, and if I
could/should expect that the firewall may need this manual change if I
warmboot/coldboot the board?

After your experience are Kingston CF cards just as bad as the less known ones?

Could the situation of installing DD-WRT in one machine (Standard PC
with CF card reader and Windows XP) change the Master/Slave role.

Reading the wiki, it seems only to be a matter of a CF card either
needs Primary or Secondary, not the CF card changing role.
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