Cartoned Expanded Group A Plastics with ESFR Sprinklers

 “Commodity is cartoned, expanded Group A plastics stored on multiple row racks 
to 32 ft. There are (4) rack levels at about 8 ft. The building height is 40 
ft. There are existing K17 ESFR pendants at the roof (originally designed for 
52 psi). If the alternative protection method is utilized per 17.1.2.9 and 
horizontal barriers are installed on the bottom two tiers on the multiple row 
rack and in-rack sprinklers are designed and installed per 17.1.2.9, can the 
remaining commodity on the top two tiers of racks (open shelves) above the top 
level of horizontal barrier be protected by the existing ESFRs at roof level? 
The top two levels of rack storage is under 16 ft and the roof is 23 ft above 
the horizontal barrier (treating the upper level of in-rack above the topmost 
horizontal barrier to be treated as "floor"). Is this the intent of section 
17.1.2.9.2, that says: “commodities that can be protected by the ceiling level 
sprinkler system shall be permitted to be stored vertically above the portions 
of the storage rack equipped as prescribed by 17.1.2.9?”

We have reviewed NFPA 13, 2016 edition as the applicable standard.  Our 
informal interpretation is the ESFR can be applied to the area over the portion 
of the rack applying the alternative protection of 17.1.2.9.

 There are actually four separate questions that must be answered to determine 
the acceptability of your approach. These are:

1) Does 17.1.2.9 apply to the commodity?

2) Can it be applied throughout the warehouse?

3) What storage and ceiling height is applied to the storage in the rack above  
  the portion of the rack applying the alternative method?

4) Can the existing ESFR protect the area outside of the portion of the rack 
applying the alternative method?

 Although Section 17.1.2.9 states it is applicable to:” The protection of Group 
A plastic commodities requiring a greater level of protection than is available 
from the overhead sprinkler system?”, it does not apply to exposed expanded 
Group A plastics. Figure 17.1.2.1 tells us that exposed expanded must be 
explicitly identified as such by the criteria. I don’t remember this 
restriction being discussed by the technical committee, but until it is 
explicitly addressed, it stands. Fortunately, you are not addressing an exposed 
commodity so it does apply. 

 The next question is can it be applied to an entire warehouse. The criteria 
provides guidance for when the method is applied to only a portion of the rack, 
but the extent of application is not restricted.  This partial rack criteria 
confirms this by starting with – “Where the storage rack will not be solely 
dedicated?”

 The third question is a bit more of a challenge. The reason for this is that 
when we have a mixed commodity where the lower tiers are one classification and 
the upper tiers are another, the storage height is combined rack height. This 
case though is quite different. As indicated in Section 17.1.2.9.6, the in-rack 
water demand is not added to the ceiling demand. It’s an interesting difference 
whereby the lower portion of the rack has no impact on the ceiling and is 
treated as if it were in a different compartment. The other criteria that 
indicate how it should be treated is where there is storage against the wall 
and located over an exterior doorway (aka no storage on the floor beneath it).  
Section 12.12.3.3 states:

“Where idle pallet storage is above a door, the idle pallet storage height and 
ceiling height shall be calculated from the base of storage above the door 
using the applicable protection criteria referenced in Section 12.12.”

 This answers the questions on both storage height and ceiling height. 
Combining this section with the direction to treat the portion of the rack as a 
completely separate entity tells us to treat the highest barrier within the 
rack as the floor for the portion of the rack above the alternative protection.

 The final question is answered by Section 17.1.2.9.2 that explicitly 
identifies that storage can be above the alternative protection and that it can 
be protected by the ceiling sprinklers.  With the storage and ceiling height 
starting at the upper barrier, one must be able to protect cartoned, expanded 
Group A plastics with a storage height of 16 ft and a ceiling height of 24 ft.  
Table 17.2.3.1 identifies this commodity can be protected with K-16.8 ESFR 
sprinklers at 52 psi to a storage height of 25 ft with a 32-ft ceiling. The 
required pressure is only 35 psi.

  

Technical Update is prepared by the Technical Services Dept. of the AFSA: 
Roland Huggins, a PE registered in fire protection engineering, Vice President 
of Engineering and Technical Services; Tom Wellen, a PE registered in fire 
protection engineering; Jason Williams, CET, Manager of ITM Technical Training; 
and Tom Noble, E.T., Technical Programs Specialist. This is provided with the 
understanding that the AFSA assumes no liability for this opinion or actions 
taken on it and they are not to be considered the official position of the NFPA 
or its technical committees. 

 

Copyright 2017, American Fire Sprinkler Association. All Rights Reserved

 

 
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