> 
> > 
> > Re:  3) Six million and (not) counting:
> >    I don't really know, but are you perhaps on a FAT filesystem with a
> > 2GByte filesize limit?
> No. Its an ext2 :-(
> When the DB got locked the partition usage was just 6%!
> 

FILE SIZE limitation is not the same as PARTITION SIZE limitation.
I am not sure about ext2, but could there be a FILE SIZE limitation of 2 
GByte on ext2 like on FAT32?

Frank.

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