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----- Original Message -----
From: "Crispin Pemberton-Pigott" <[email protected]> 
To: "Stoves" <[email protected]> 
Sent: Monday, January 21, 2013 11:42:28 AM 
Subject: Re: [Stoves] is this new? 




Dear Ron 



> I think we all recognize that you were designing a stove with an intent to 
> consume char - not produce it, although the latter was possible in part with 
> appropriate timing of extinguishment. 


There are a couple of answers here. The original patent is not fully reflected 
in the current model, mostly because no one has expressed interested in 
manufacturing this product. I no longer personally manufacture stoves, only 
prototypes. The ‘whole design’ includes the ability to close off the primary 
air completely should that be interesting to the user. It will also operate in 
a combined mode of partial burning of the char, or making it, or burning whole 
fuel. This approach is never discussed here – everyone refers to char making 
stoves or ‘the other kind’. There is no reason (as demonstrated) not to have 
all methods employed in a single device. 


[RWL2a: I am not sure I can agree with this last thought. Such a multi-purpose 
stove would certainly be very helpful in education and for research purposes. 
But I assume that if a buyer is most interested in making char, that features 
that do other tasks a nd that are even detr im en tal to making char are not 
necessarily desirable in the char-making stove market , especially if not 
coming for free.] 


The main reason for adopting the approach was to make a stove that could be 
fuelled and then operated with a controllable flame (power level) using a wide 
variety of fuels. If you re all at the time (2003) everything was a stick 
burning Rocket Stove or a fan-assisted gasifier. Or a Jiko, I guess. [RWL2b: 
Not sure when you joined "stoves" - but the early char-making stove discussions 
(>1996) were mostly (all?) natural draft. The intent then was to make char more 
sustainably than as mostly pr actic ed in the bush - for later use in 
char-using stoves . Biochar and bl owers (as I recall) came much later ] 


>Your objective seems to have been well met - especially with the reduced 
>amount of secondary air in the latest mods.. 

The change was introduced in 2008 or 2009, can’t remember. It did reduce the 
total airflow and increased heat transfer but not so anyone would notice. It 
remains about 35% burning wood and >60% burning small amounts of charcoal 
(meaning at low power). Because it has not been properly tested in a good lab 
we don’t really know what the PM emissions are. When it was tested in Germany 
in 2004 it only got the repot ‘very low’. Even then, the test was done with a 
most inappropriate pot and the fuel affects things, plus the operator was 
inexperienced so I am hoping that will be corrected in the coming months. 
[RWL2c: Your first and second sentences relate to Alex' question - especially 
re "anyone would notice"). Any way to gu ess what the change in measu red 
efficiency would have been with the old and n ew hole arrangement s? I am 
assuming more than half the secondary air holes were del e ted (?) 


Also, I am not understanding the 3 5 and >6 0 % values. How does ">60%" equate 
to "small amounts of charcoal"? I think we shoul d also note favorably that the 
VESTO is one of the very few stoves designed with a built-in skirt. 


>Would you agree that if one is striving for char production, that the amount 
>of primary air flow can/should be much reduced over the present design? 

The current layout can make charcoal from wood or wood pellets (and switchgrass 
pellets). The primary just needs to be turned off. If I were designing it for 
char production I would make a grate that can be dropped with a lever to dump 
it out. It is not convenient to tip a hot stove over, even one with a handle. 
[RWL2d: Agreed - but I am asking a different question - trying to alert others 
to how little primary air is needed when making char. I also like the lever 
design with variable open hole possibilities. Anyone found a better approach? ] 


As you know my view is that if someone wants charcoal they are far better off 
to build something that does it controllably to give a predictable result – 
something biochar experiments show as necessary. It should be a self-heating 
retort so there are no smoke emissions and the least possible amount of fuel is 
burned in order to process the resource. It is already done in several 
countries. There is very little waste heat if it is done properly so there is 
no question of cooking on such a device. The cooking-while-making-char is done 
at the expense of burning some of the char. There is nothing magical about it. 
[RWL2e: I agree that we don't know enough about char-making stove optimization 
(for soil propert y optimization ). But a few months ago, I had some dialog 
with Alex English and others on how char production temperature is closely 
(linearly ?) related to the power level (or watts/unit area). Way down the road 
we might see char produced at different temperatu res go for different prices - 
but there also are presently proponents for a wide range of temperatures. 

I cannot endorse the idea of retorts - which often have even less control over 
production temperatu re than do most char-making stoves. Runaway pyrolysis 
(uncontrolled final temperatres) i s a common problem with any retort , given 
the exothermic character of all char-making. It is not necessary to lose much 
char in a char-making stove. With the Lucia, there is not even any oxygen ever 
traveling through the fuel bed.] 


.>The only remaining design feature I can't see in the cutaway or your comments 
is how you are controlling secondary air flow with the right hand slide 
control. A similar (unshown) angular rotation slide? 



The secondary air is drawn into the stove by the updraft in the centre. The 
quantity of air is in principle, self-regulating. This is different from the 
‘enter-at-the-bottom’ stoves where secondary air has to be controlled manually. 
My idea was to make the supply automatic based on the draft in the central 
space. [RWL2f: Not yet completely understo od. I believe that virtually every 
char-making stove (Lucia excepted - but it is not a TLUD) meets the standard of 
your first sentence. So I assume the first sentence means radially (usually 
inward , in a few cases also outward; not talking here about vertical flows?) 
moving secondary air entering somewhere close above the fuel bed. And the 
self-regulation exists similarly in all TLUDs (always more secondary air if 
more primary air). The thir d sentence about "enter at the bottom" is not yet 
clear. Does this refer to rocket stoves? I don't think so, since I don't recall 
any with much if any air control (primary or secondary) . O r some sorts of 
TLUDS? If so, which? Re the fourth last sentence, I think all TLUDS (of non-fan 
/blower category) do the same. Marc's questions relate to the downward flow of 
secondary air when the primary air is all blower-supplied. That topic still 
seems noteworthy - and not (?) in the Vesto? (And not in the usual Belonio 
design s .) 


When the fire is turned down and the whole thing is hot, the amount of 
secondary air flowing in drops. I manufactured a small number with a secondary 
air controller and a second lever but the marketing people (at New Dawn Energy 
Systems) demanded it be removed because it was too difficult to teach people in 
a couple of minutes how to operate the stove. Oh well. I even made a tool for 
bending it into its complex shape. What was a big surprise is that one of those 
few stoves made it to the Philippines and was given to YDD in Central Java 
where I found it, unused, in 2012. The second controller makes it possible to 
have 100% control over what happens without perfecting the design (it is not 
optimised yet). If the design principles were studied and applied with some 
modelling effort, I believe the full value of the invention can be realised. 
[RWL2g: I guess from th is that the f i rst secondary air "lever" looked som 
ewhat like th at for the primary air. But the detailed flow (any up or down or 
both) is still not yet clear. I would certainly like to hear of any testing of 
secondary air with this lever (or any other stove developer 's approach). All 
th is is to focus on the control of E A - and on its impact on efficiency 
testing. It seems likely that this could be fairly influential, so hope som e 
one can prove that the New Dawn marketers were short-sighted (as I thi nk Alex 
was driving on). 




One the major benefits of the design is that the flame is kept away from the 
combustion chamber walls which greatly extends the working life, plus the fact 
the wall is cooled from behind which extends its working life (something 
invented by a Brit in 1948). In fact we have never sold a replacement 
combustion chamber. Perhaps there are 100 reasons for that, but I think it is 
because they don’t burn out. Consider how brief is the life of metal combustion 
chambers that are either insulated behind (a big no-no) or have the flame 
running against the wall most of the time. [RWL2h: This is a very important 
design topic. I gather that the Envirofit folk are stat ing they have a new 
(NASA developed) stainless with much longer life (and I think no means of 
keeping the flame from the wall). I support your thoughts on using ceramics - 
but (having tried) know these also have problems. Any materials spec ialists 
reading this can provide a lot of help to the stove community. The (interior 
cylinder) approach that Marc has described should have the potential to lower 
the chimney steel temperature a lot (?) as the secondary air pre-heati ng 
removes wall heat . I presume that the metal in the fuel area is not as big a 
problem - and wonder if anyone readin g this can also report , as Crispin has, 
on wall metal life. I personally never ran a design long enough to learn 
anything on the life of tin cans. Ron ] 




Regard 

Crispin 


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