Hi Crispin
 
 
Yes I learned that trick from you and others, we have three other primary air 
holes on the first layer that enter behind the centre of the fire brick walls 
(so its not aligned) to help oppose air entry through the outer fuel hole.  The 
fire box also is not enclosed tightly so air can get in between the bricks at 
the corners of the combustion chamber so it helps oppose the interior fuel hole 
air entry.  With the round shroud, the pot can function as a plug to slow the 
airflow so we limit excess air to a reasonable level. All these factors help us 
get the air warmer before it enters the combustion chamber.  
 
We have 4 secondary air holes, perhaps we could use more but the masons like to 
keep things simple. There are compromises on everything. We have found the more 
holes in the walls the more the structure is vulnerable and difficult to build. 
Our design aim is profound simplicity, easy to build and easy to use is whats 
working for us. Our biggest problem to date has been sorting out the mortaring 
and windows to stop the rows from breaking apart when they are banged with a 
heavily loaded pot. What we have now the local masons are pretty happy to work 
with and the women are very satisfied with the lack of smoke and fuelwood 
savings and speed. One thing that surprised me was how much people appreciated 
the safety of the stove for children.
 
regards
roger  
 
 
regards
roger 
 
 
 
  

--- On Thu, 1/24/13, Crispin Pemberton-Pigott <[email protected]> wrote:


From: Crispin Pemberton-Pigott <[email protected]>
Subject: Re: [Stoves] Introducing a new low cost clay brick stove
To: "'Discussion of biomass cooking stoves'" <[email protected]>
Received: Thursday, January 24, 2013, 12:40 PM







Dear Roger
 
It is possible to make a couple of improvements to the combustion. I will raise 
this again later because we are onto something very low cost I want to try 
first in the Keren stove – maybe before the Cambodian meeting where we can show 
it.
 
Because you have the surrounding wall, one this to try mow is raising the back 
support (shortening it at the same time to keep the pot level) or cutting part 
of the brick away to create an air inlet on the back. You will get pre-heated 
primary air that way, opposing the inflow that comes from the fuel hole.
 
It is an interesting and simple layout that can be built with little 
instruction.
 
I am not at all surprise by the doubling of the stove number to suit the pots, 
allowing cooks to run them at the same time at different power levels and for 
different duration – probably using different fuels, if Indonesia is anything 
to go by.
 
I like that you can put in large diameter fuel if you want.
 
Regards
Crispin
 
 
From: Stoves [mailto:[email protected]] On Behalf Of 
Roger Samson
Sent: Thursday, January 24, 2013 12:07 PM
To: Discussion of biomass cooking stoves
Subject: Re: [Stoves] Introducing a new low cost clay brick stove
 






Hi Christa

 

 

Yes I was happy to see we are in the same session. I don't know about 
Moushine's Lego stove and we are working in Senegal so I should. Do you have 
any links i can study before the meeting?

 

The Noflay was inspired by the Esperenza and Lion stove. We just wanted 
something that was profoundly simpler and cheaper. Crispin allerted me to the 
problem of clay brick transport costs and breakage and so we tried to keep 
everything as materially lean and local as possible. 

 

In the village in Ndugu Kebbeh Gambia of 420 households, we have installed 250 
Noflay stoves already. The demand is over 500 as many households are choosing 
to install one for the rice pot and one for the sauce pot. Its very encouraging 
to see the Noflay stove momentum in the area as its less than a year since we 
started scaling up. The stove is easy to build and easy to use. Its very 
intuitive to use as the combustion chamber is so similar to cooking with 3 
stones.

 

regards

roger in -25 montreal  

 

 

 

 

 

  


--- On Wed, 1/23/13, CHRISTA ROTH <[email protected]> wrote:


From: CHRISTA ROTH <[email protected]>
Subject: Re: [Stoves] Introducing a new low cost clay brick stove
To: "Discussion of biomass cooking stoves" <[email protected]>
Received: Wednesday, January 23, 2013, 8:01 PM


Roger, good to hear that you will be at ETHOS.  

Looking forward to discuss experiences, I will be in your session.

have you compared the Noflay stove to the LEGO stove that Moushine designed and 
that GIZ is promoting in Senegal and Burkina Faso?  

 

See you there, regards from San Franciso airport

Christa

 


Am 23.01.2013 um 21:10 schrieb Roger Samson <[email protected]>:








Dear Stovers, 

  

We have been working in West Africa to find a new way forward to develop 
affordable stoves that are cleaner burning and save more fuelwood. At the ETHOS 
conference, Rebecca Chin and I will give a presentation on the new clay brick 
stove REAP developed in 2012 and our efforts to install 2000 of the new stoves 
last year.   

  

Since 2005 we have been working in West Africa to introduce the Mayon Turbo and 
metal rocket stoves in rural communities. Our main problems have been that 
these stoves were undersized for the large cooking pots, are much too expensive 
(as Cecil poignantly highlighted) and, in the case of the metal bucket rocket 
the stove was short-lived. 

  

So we went back to the drawing board to develop a low-cost clay brick stove 
with custom-made bricks to deal with the large pots.  Over the past year, with 
funding from the Canadian Government, we have come up with the Noflay stove or 
“no problem” stove. The stove is essentially made up of two components: a 
central combustion chamber of fired bricks and a shroud (a mortared brick wall 
custom-built to the pot size). In brief, the stove has many of the design 
features of other large improved clay brick and metal stoves (i.e. low excess 
air, preheated primary air, secondary air, good heat transfer) but is much less 
expensive. The total installed cost of the stove is about $10USD and it can 
hold a 34 cm pot typically used for a household of 12 or more.  Compared to 
other advanced clay brick stoves some key reasons for the low cost of the 
Noflay is its resource efficiency because of the round shape (i.e. use of 
custom made bricks in both the firebox and
 shroud), the limited use of kiln fired bricks and its focus on locally made 
bricks which reduces transport costs and brick breakage. 

  

Please find attached some of the photos of the stove being constructed. 

 

regards

 

Roger Samson

Executive Director

REAP-Canada

www.reap-canada.com

 

 
<1. Noflay combustion chamber and shroud.JPG><2. Mason with Noflay.JPG><3. 
cooking with the Noflay.JPG>_______________________________________________
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