DOES NOT SETTLE. 

Vantage number one said the Elephant sitting on the banks of the great Grey 
Greasy Limpopo River.. 

I was thinking could they be extruded into board/bats with some kind of binder 
as well. I suspect the volumous piles 

of  rice hull are shortly going to be some thing of a treasure.: Insulation? 
Ternmite resistant press board? Fuel? 

Vantage number ???   say the elephant as he sneeze3d a pile into the river. 

Michael, Marshall Islands

> The R-value per inch on rice hulls was 3.
> And unlike cellulose insulation, if properly installed, they do not settle 
> over time.
> https://dl.dropboxusercontent.com/u/22013094/Rice%20Hull%20House/ASTM/114941Report.pdf
> https://dl.dropboxusercontent.com/u/22013094/Rice%20Hull%20House/ASTM/astm1.pdf
> I even built what was called a Rice Hull House:
> https://dl.dropboxusercontent.com/u/22013094/Rice%20Hull%20House/The-Rice-Hull-House2.pdf
>
> Thanks.
>  Paul
>
> On Fri, Jun 14, 2013 at 9:31 AM, Kevin <[email protected]> wrote:
>
>
> > Dear Paul 
> >
> > Very interesting!! 
> >
> > Sawdust has an "R-Factor" of about 2 BTU-hr/ft^2- degF-inch. Would you 
> > recall the R-Factor for Rice Hulls? 
> >
> > Best wishes, 
> >
> > Kevin   
> >
> > ----- Original Message -----  
> > FROM: Paul Olivier   
> >
> > TO: Discussion of biomass cooking stoves   
> >
> >
> > SENT: Thursday, June 13, 2013 11:22 PM 
> > SUBJECT: Re: [Stoves] Meat grinder fuels for TLUDs was Re: wheat husk 
> > pellets 
> >
> > Tom,
> >
> > Ten years ago I had worked a Carl Simpson of Ricelandin Arkansas on the 
> > idea of using rice hulls as insulation. We found out that untreated rice 
> > hulls make an excellent insulation, and unlike cellulose insulation, 
> > chemicals do not have to be added to rice hulls to make them fire and fungi 
> > resistant.  Untreated rice hulls passed all ASTM tests for insulation 
> > materials. Carl told me of piles of rice hulls that had been in place 
> > outdoors for over 20 years. Rice hulls do not decompose very easily. I do 
> > not know much about wheat hulls.
> >
> > Paul Olivier
> >
> > On Fri, Jun 14, 2013 at 4:39 AM, Tom Miles <[email protected]> wrote:
> >
> >
> > > Fair enough. Wheat byproducts that I have worked with are usually either 
> > > a granular or powdery meal. I don“t know how much hulls would break down 
> > > biologically. Proabbly not much since they are used as a bulking agent 
> > > for compost.  __ 
> > >
> > > __  
> > >
> > > Tom__ 
> > >
> > > __  
> > >
> > > FROM: Stoves [mailto:[email protected]] ON BEHALF 
> > > OF Legacy Mail
> > > SENT: Thursday, June 13, 2013 2:18 PM
> > >
> > > TO: Discussion of biomass cookingstoves
> > > CC: Discussion of biomass cooking stoves
> > >
> > >
> > > SUBJECT: Re: [Stoves] Meat grinder fuels for TLUDswas Re: wheat husk 
> > > pellets__  
> > >
> > > __  
> > >
> > >
> > > Tom, Paul,__  
> > >
> > >
> > > the problem with running a fiberbound residue through, especially, an 
> > > augur driven meat mincer type die, is that the process itself tends to 
> > > shear the very fibers that do the binding. 1" dia x 1 long sausages are 
> > > about as small as you can go from our experience .__  
> > >
> > >
> > > Richard__  
> > >
> > > Sent from my iPhone__ 
> > >
> > > On Jun 12, 2013, at21:07, "Tom Miles" <[email protected]> wrote:__   
> > >
> > >
> > > Paul,__ 
> > >
> > > __  
> > >
> > > The hulls would have to be incorporated into a meal that when dried would 
> > > form into a ball or pellet shape by using something like a meat grinder. 
> > > It might be possible to "ret" them with the coffee skins a la 
> > > Bryant/Legacy. Then you would have something to form. I have always 
> > > experienced a large quantity of fines with rice husks and straw. You 
> > > could tie those up by combining them in a meal but you need something 
> > > fibrous to hold them together.  __ 
> > >
> > > __  
> > >
> > > Think of other uses for composted rice husks. I know someone who has made 
> > > thousands of cubic yards of peat substitute by composting rice husks. So 
> > > it is clearly possible to biologically "process" the husks to a 
> > > beneficial form. Once you have composted the hulls why use them as fuel? 
> > > They could be better as a soil amendment. The composting should generate 
> > > biological binders that would give you a choice of densification methods. 
> > > Pressing hulls through a metal die will just wear out the die. Probably 
> > > not the first choice. I think there is a form of fuel or soil amendment 
> > > that could be created. Meanwhile keep the day job and perfect your rice 
> > > husk TLUD __ 
> > >
> > > __  
> > >
> > > Tom __ 
> > >
> > > __  
> > >
> > > __  
> > >
> > > FROM: Stoves [mailto:[email protected]] ON BEHALF 
> > > OF Paul Olivier
> > > SENT: Wednesday, June 12, 2013 7:38PM
> > > TO: Discussion of biomass cooking stoves
> > > SUBJECT:Re: [Stoves] Meat grinder fuels for TLUDs was Re: wheat husk 
> > > pellets__ 
> > >
> > > __  
> > >
> > > Tom's explanation still leaves me with a few questions.__  
> > >
> > > Would the rice hull have to be ground into a powder to go through a meat 
> > > grinder?__  
> > >
> > > It takes a lot of energy and maintenance to grind up rice hulls.__  
> > >
> > > With a conventional pellet machine, rice hulls do not have to be ground 
> > > up.__  
> > >
> > >
> > > What binder would be used with rice hulls?__  
> > >
> > >
> > > __   
> > >
> > > Paul__  
> > >
> > >
> > > __  
> > >
> > >
> > > On Thu, Jun 13, 2013 at 9:08 AM, Paul Anderson <[email protected]> 
> > > wrote:__ 
> > >
> > > Stovers,
> > >
> > > Tom gave a good explanation.   Hismessage is now in the Listserv 
> > > Archives.   But how can such content be made more available for future 
> > > readers?__ 
> > >
> > > Paul
> > >
> > > Paul S.Anderson, PhD  aka "Dr TLUD"
> > > Email:  [email protected]  Skype: paultlud  Phone: +1-309-452-7072
> > > Website:  www.drtlud.com__ 
> > >
> > > On 6/12/2013 4:24 AM, Tom Miles wrote:__ 
> > >
> > > Andrew,
> > >
> > > Goodexplanation.
> > >
> > > Think of two methods of forming fuels. One requireshigh heat and pressure.
> > > The other requires water and biological orchemical degradation.
> > >
> > > Heat, pressure and some moisture (10% MC) arerequired for densification to
> > > pellets, briquettes or fire logs. A drybiomass is finely ground and 
> > > pressed
> > > through a metal die. There are twoprincipal binding mechanisms. In one,
> > > cellulose fibers pressed togetherwith heat removes excess water and the
> > > fibers are bonded to each otherthrough what is called paper bonding, or
> > > hydrogen bonding. It is likewetting two pieces of paper and letting them
> > > dry out. They aredifficult to pull apart. This is a chemical bond that is 
> > > a
> > > majorbonding mechanism for most densification. When you break the pellet 
> > > or
> > > briquette it falls apart rather than snaps.
> > >   A secondmechanism is lignin plastic flow, as Andrew describes below. The
> > > ligninand part of the celluloses actually plasticize and flow. Under high
> > > power magnification with a scanning electron microscope a portionof the
> > > wood looks like solid plastic with no identifiable fibers. Thesepellets
> > > snap when you break them.
> > >
> > > Both mechanisms are at play ina densifier. Together these mechanisms make 
> > > a
> > > durable pellet orbriquette.  As Andrew points out they require power and 
> > > an
> > > extrusion process like a pellet mill.
> > >
> > > A third mechanism thatis used with mechanical densifiers is adding 
> > > chemical
> > > binders,starches, or even expanding clays. These were employed in the
> > > older,low power cubers and briquetters to make animal feed. Molasses based
> > > binders were added to help stick hay together in cubes and to addnitrogen
> > > (protein) etc. They often added 30% to the cost of the feed.We used sodium
> > > hydroxide to hydrolyze straw to make it pliable formaking cubes. It had 
> > > the
> > > advantage of making the straw more digestablefor the animals. This was 
> > > fine
> > > for using low quality feeds like strawin times of feed shortage but too
> > > expensive when feed pricesfell.
> > >
> > > Wet methods of forming fuels are like the method described byRichard
> > > Stanley. Using water, chemicals, or biological degradation thebiomass is
> > > softened and the surface become sticky. You make a pulp,meal, or dough. 
> > > You
> > > can then use a press, like a piston press (a laBryant), a meat grinder, a
> > > roller mill, or a cement mixer (Davis) toform the fuel into balls or
> > > bricks. Then you dry it out. The stickingmechanisms include the paper
> > > bonding, as described above, and adhesionby any number of sugars, 
> > > starches,
> > > etc. that are activated or releasedby the process. The dried fuel is not 
> > > as
> > > dense as a pellet or briquettebut it is uniform, it stays together, and It
> > > burns very well becausefor the form of the fuel.
> > >
> > > When we worked with Ben Bryant in the1970s and 1980s we tried a number of
> > > simple wet pulping processes tomake building products for both developed
> > > and developing countries andfibers for erosion control. Some of his
> > > products from this period arestill made commercially. In the 1990s Ben
> > > introduced me to Richard andhow he was applying some of the same wet
> > > forming principles to makebricks for fuel (and for growing seedlings). The
> > > lesson is to learn andunderstand how natural fibers and fiber chemistry 
> > > can
> > > be used to anadvantage. Sometimes a small percentage of long wet fibers 
> > > can
> > > be usedto bind together dry fine particles.
> > >
> > > Torrefaction. Think oftorrefaction as roasting biomass fuel in the absence
> > > of air. Biomass is heated first to dry it, then in the absence of air to
> > > 280C. At this temperature it is completely dry and some of thecellulose 
> > > has
> > > converted to gas. You lose about 30% of the weight and10% of the heating
> > > value. The fuel is in the same form that you startedwith but it is dry and
> > > brittle. If you have a densifier then it takesless energy to pelletize it.
> > > The pellets store well because they resistmoisture. Torrefaction is used
> > > primarily for preparing wood fuel forburning with coal in very large
> > > utility boilers. There are severaltorrefaction projects in Europe and a 
> > > few
> > > in North America. A plant inMississippi has shipped a couple of large 
> > > barge
> > > loads of torrefied woodto customers in Europe.
> > >
> > > There was a project in Rwanda some yearsago that used partial torrefaction
> > > to prepare fuel bricks for domesticuse.  A professor from the US designed 
> > > a
> > > small torrefier andinstalled it in a refuse fuel operation run by a 
> > > women's
> > > coop. Thetorrefied biomass was formed into a brick using a fire log maker
> > > likethe Shimada machine. A USAID employee we contacted knew of the project
> > > but did not know if it was still in operation. I haven't heardof any
> > > similar projects at the small scale.
> > >
> > > I hope that thislong-winded explanation helps make these processes clear.
> > >
> > > Tom
> > >
> > > -----OriginalMessage-----
> > > From: Stoves [mailto:[email protected]] On BehalfOf
> > > [email protected]
> > > Sent: Wednesday, June 12, 20131:01 AM
> > > To: Discussion of biomass cooking stoves
> > > Subject: Re:[Stoves] Meat grinder fuels for TLUDs was Re: wheat husk
> > > pellets
> > >
> > > [Default] On Wed, 12 Jun 2013 12:53:02 +0700,PaulOlivier
> > > <[email protected]> wrote:__
> > >
> > > How does lignin soften to become a binding agent using a meat grinder?
> > > This would be truly wonderful, if it weretrue.__ 
> > >
> > > It won't with a meat grinder, you will need some sort of binder, like
> > > boiled starch orclay.
> > >
> > > Lignin plastisises under high pressure and heat, the heat isnormally
> > > derived from the friction of the material passing through thedie. At
> > > these pressures the cell walls collapse and then the lignin resets to
> > > form a pellet that is denser than the wood it was made from.All these
> > > systems use a lot of power and the expensive dieswear.
> > >
> > > The Shimada press is the one that produces a hexagonal logwith a hole
> > > down the middle, often blackened on the outside from theheat from the
> > > press walls.
> > >
> > > Similarly rotary die extruders use pinch rollers to punch small
> > > amounts of feed through theholes.
> > >
> > >
> > > Have a look at:
> > >
> > > http://www.fao.org/docrep/x5738e/x5738e0j.htm
> > >
> > >
> > > AJH
> > >
> > > _______________________________________________
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> > >
> > > -- 
> > > Paul A. OlivierPhD
> > > 26/5 Phu Dong Thien Vuong
> > > Dalat
> > > Vietnam
> > >
> > > Louisianatelephone: 1-337-447-4124 (rings Vietnam)
> > > Mobile: 090-694-1573 (inVietnam)
> > > Skype address: Xpolivier
> > > http://www.esrla.com/ __
> >
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-- 
Paul A. Olivier PhD
26/5 Phu Dong ThienVuong
Dalat
Vietnam

Louisiana telephone: 1-337-447-4124 (ringsVietnam)
Mobile: 090-694-1573 (in Vietnam)
Skype address:Xpolivier
http://www.esrla.com/   

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