Hello John and All,
 
Joseph Auvray at Atelier Acacia makes excellent ceramic sundials. Have a look at this web site. www.alpages.net/alpes/reporter/acacia.htm The web site is in French but Google will translate it for you. His regular site www.ifrance.com/acacia didn't work for me due to pop up blocking.
 
 I recently had an opportunity to meet Joseph, admire his work and visit his workshop at Mont Dauphin, Haute Alpes, France. His products range from small series dials with silk screened patterns to large custom pieces for specific locations and wall declinations. His technique is to use slabs of lava rock rather than clay tablets or metal as the base material. This rock is more stable during the firing of the glaze and pigments. The larger dials, some over a meter in height and wide are made up of smaller pieces as the size is limited by firing ovens and thermal expansion problems. There are many examples of his work proudly displayed by his customers through the French Alpes. This region with the highest density of sundials per population in the world.
 
Roger Bailey
Walking Shadow Designs
now back at N 48.6  W 123.4
-----Original Message-----
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]On Behalf Of John Carmichael
Sent: May 28, 2005 10:23 AM
To: Sundial List
Subject: Sundials in Durable Color

Hello all,
 
I'd like to share with you what I have learned about making long-lasting sundial faces in color or black and white. After extensive investigation on how to make the faces for my Sundial Cupola tower, I have found out the following:
 
1. The only colored materials that last longer than 100 years are these (not necessarily in this order):
a. stained glass
b. kiln-fired ceramics
c. baked porcelain enamels
 
2. The shortest lasting materials (< 10 or 15 years):
a. paints
b. adhesive vinyls (like on most signs)
c. acrylics
 
3. Powercoating is a poor option since it is almost impossible to apply two or more colors.
 
4. Anodized aluminum is ok and lasts a very long time, but the colors and texture are not as nice as porcelain.
 
4. No sundial makers that I can find offer porcelain sundials for sale.
 
Here are my comments:
 
It's a shame that no dials are being made with porcelain.  After all, old clock faces were usually made from porcelain and they've lasted hundreds of years. In the old days, a (usually white) background was baked onto a metal sheet.  Then the artwork was painted on by hand (called an "overglaze") and the piece was fired again.  There are still artists that offer custom hand painted porcelain.  But there exists a new computerized photographic process that allows you to overglaze with an exact copy of a drawing or photograph.  It's a wonderful process, and much cheaper and more exact than the hand-painted ones.  And it's not too expensive!
 
My cupola sundial faces will be made with this photographic technique.  These four round 21" (53cm) faces will have my DeltaCad/Photoshop drawings (in pdf files) baked onto a white porcelain background on a 14 gauge sheet of stainless steel.  These will go into copper frames.  I was quoted a very good price of only $175.00 for each face (this doesn't include the cost of the steel sheet).
 
If the first sample comes out nicely, I hope to add porcelain dials to my product line of sundials.  Then I can offer sundials in full durable color!  (By the way, to attach the triangular copper sheet gnomons to the face, I will cut to slots in the steel before the porcelain is fired on.  Two flaps on the bottom of the gnomon will go through the slots on the steel sheet to be bolted to an angle iron that's attached the back side.) 
 
Some of you may want to consider using porcelain covered steel for your next sundial project.  The name of the company who is doing the work is: Photo-Tech Inc. at http://www.phototech.websbest.com/
 
So far, they are the only ones I've found that do this technique.
 
John
 
John L. Carmichael
Sundial Sculptures
925 E. Foothills Dr.
Tucson AZ 85718-4716
USA
Tel: 520-6961709
Email: [EMAIL PROTECTED]
 
Websites:
Sundial Sculptures: http://www.sundialsculptures.com
Stained Glass Sundials: http://www.stainedglasssundials.com
 

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