Hi

There often are series resistors / inductors ahead of the power bricks in all 
these designs. I have found several of them fried. After replacement, 
everything seems to work ok. I have no idea why they cook out, but they do…

Bob

On Nov 16, 2012, at 2:50 AM, Charles P. Steinmetz 
<[email protected]> wrote:

> Bob wrote:
> 
>> I've heard much talk in this group about the power supplies on the Z3805.
>> *   *   *   my Z3805   *   *   *   started producing a real bad smell after a
>> few hours, the classic burnt transformer type.  *   *   *   I opened the
>> unit and found the 25W 5V, +/-15V (made by AT&T) was real, real hot.
>> 
>> Is this the supply driving the heater inside the 10811?
> 
> There appear to be quite a number of different boxes available labeled 
> "Z3805" these days, so information you get may or may not apply to the 
> particular unit you have.  My Korean-made Z3805A takes nominally 24-27 V DC 
> power and has a dual-oven 10811 OCXO.  I presume -- but do not know for sure 
> -- that the ovens run from the raw DC supply, not from a DC-DC converter.
> 
> If the smell did come from the DC-DC converter block, it suggests a failure 
> either in the converter itself or in the circuitry that is powered by the 15 
> V supplies.  I think the former would be more likely -- the converter should 
> have internal protection that would step in before it got hot enough to 
> smell, in case of a load fault.
> 
> A failed oven controller in the 10811 could also produce a burnt smell.
> 
> Whatever it was, it will very likely give a repeat performance at some 
> inopportune time, unless you chase down the trouble first.  Not easy with an 
> intermittent fault, but particularly if it was one of the 10811 ovens acting 
> up, it would be nice to catch it before it happens again.
> 
> Hints:  (1) use your nose, up close.  Does one part have a residual smoky 
> smell?  (2) Look very carefully, using a magnifier.  Does one part have ID 
> markings that look faded or scorched, or small cracks?  Is anything leaking 
> out of the DC-DC converter?  Also look carefully at resistors and polar 
> capacitors.
> 
> Best regards,
> 
> Charles
> 
> 
> 
> 
> 
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