On 19/02/13 07:36, Stewart Cobb wrote:
Guys,

I'm repairing a 1960's vintage lab-grade rubidium standard, General
Technology Corporation model 304-B.  Apparently Tracor bought GTC soon
after this unit was made, because references to this as a "Tracor 304-B"
seem to be more common.  I've made some progress, but now it seems like
time to consult the hive mind.

The unit appears clean, but it doesn't lock.  I've read through old
comments on the list regarding this unit, and I've downloaded a copy of the
manual and schematics available at

<*http://sundry.i2phd.com/ServiceManual_304b.pdf>*

That file seems to contain a complete copy of the manual text, but some
schematics are missing.  In particular, the schematics for the
sweep/acquisition board (A8) and the three boards inside the physics
package (the lamp oscillator (A13), the SRD driver (A12), and the photocell
preamp (A11)) are not shown.  Does anyone know where to find copies of
those schematics?

The main power supply voltage on my unit seems to have been deliberately
adjusted lower than spec (18.54 V actual, versus 20 +/- 0.1V specified in
the manual).  Replacing a resistor on the regulator board (that had smoked
from overload due to the low voltage) didn't change the voltage much.  I
had to crank the trimmer across half of its range to get the voltage back
within spec.  Nothing in the regulator circuitry seemed to have drifted
enough to change the setpoint that much.  Is there a reason why a tech
would have deliberately set this voltage lower than spec, or did it just
drift down over the years?

A frequency counter (GPSDO reference) shows that the crystal oven warms up
as expected.  The output can be centered on 5 MHz and the sweep circuit
covers a symmetrical range around 5 MHz as expected.  The ovens for the
lamp and filter cell appear to warm up properly as well, judging from test
points available on the A1 oven controller board.  The test point voltages
don't quite match the ones in the PDF manual, but it looks like those
readings were typed into each individual manual after being read off the
particular unit that came with that manual.

The test point on the A5 board shows that 155 Hz resonance detector
modulation is within spec.  The A6 filter-amplifier board test points show
the system attempting (and failing) to detect 155 Hz and 310 Hz resonance
signals coming back from the photocell.

The manual says that the A7 RF pre-driver board (the x14 multiplier) should
be supplying 70 MHz at +13 dBm to the SRD driver inside the physics
package.  That would be about 2.8Vpp, assuming a 50-ohm system.  Instead,
it's supplying a clean 70 MHz at about 100mV into a 50-ohm load.  My best
guess is that the final amplifier transistor on that board is blown,
possibly from being operated with only a scope probe as a load (infinite
VSWR).  Replacement transistors are on order.  Any other thoughts?

Trimming might have drifted. OK signal in? On a HP5060 (similar vintage) I had to start by tuning the crystal filter of the OCXO to get a strong 5 MHz. I ended up having trouble with the multiplier board.

Obviously, the box won't lock until the RF input is the right level.  But
it also requires the Rb lamp to light.  Corby Dawson posted to the list
back on 12 November 2009:

"Tracor bulbs fail with a different mechanism and last maybe 10 years."

Anyone know what that "different" failure mechanism is?  Is it repairable
in an ordinary lab, like the heat-gun trick for LPRO bulbs?  If not, is it
feasible to build a "Frankenstein" replacement using something like an LPRO
or FEI bulb?

Is it possible to tell whether the lamp is lit without opening the physics
package?  If not, are there any tricks to opening the physics package?  Any
precautions to take before doing so?

The photodetector should detect the lamp intensity as a DC component. The modulation doesn't cut out much of the light, so the 155 Hz and 310 Hz is there only when things are properly aligned.

The tricky part is that not only the frequency needs to be aligned, but also the temperature of the lamp with the temperature of the filter and resonance cell. Check the oven settings on it. The temperature alignment is needed to make the optical pumping align up and work well, if you don't too little pumping is achieved, and too few atomis is in the right state to later alter state with your applied signal and hence gives a much weaker signal.

Any other comments on how to get this box working again?

Check the return signal yourself. It could be that you have the 155 Hz and 310 Hz, but you need to re-align the phase of the synchronous detector, but this only comes after getting the 70 MHz operating again.

Cheers!
--Stu

Side note:  This unit was built during the era of "elastic seconds"
(roughly, the 1960's).  It contains a board (A9) which digitally offsets
the output frequency in increments of roughly 7E-10, without changing the
rubidium resonance frequency or the C-field.  There's also a note in the
manual saying that annual changes to the definition of the second may
require replacing the rubidium resonance cell in the physics package with a
new cell calibrated for the new second in the new year.  Leap seconds bring
their own problems, but compared to dismantling your lab instruments every
year, they're a breeze.

The R&S XSRM is built such that you can take out the lamp without even powering anything down. There is a tool for it with comes with the module. That's how they should be built... unless they are built like my KVARZ rubidium, in which they have built a rejuvination mechanism into the lamp to start with, after analysing the issue.

Cheers,
Magnus
_______________________________________________
time-nuts mailing list -- time-nuts@febo.com
To unsubscribe, go to https://www.febo.com/cgi-bin/mailman/listinfo/time-nuts
and follow the instructions there.

Reply via email to