The Ta caps in old HP gear should last virtually forever, especially if they have already lasted for decades. What you are referring to as "wet slug" Ta caps are mostly dry solid ones in hermetically sealed cans. There can be some actual wet slug types, but only in certain spots where their unique characteristics are necessary. These can often be identified by the end seals - they are not hermetic, but elastomer sealed with rubbery material, and the anode lead is a solid Ta wire that's butt-welded to a steel wire that's solderable. You can see the weld where it goes from the bluish or brownish Ta color to the tinned lead, except in types that put a glob of epoxy over the end. As I recall, a lot of the ones used by HP are marked "109D" type after the original Sprague (or Mallory?) product line.

The dry types have a true hermetic glass to steel seal that's soldered to the can and the anode lead, which is steel or copper alloy all the way. This is the best kind of electrolytic cap for lifetime and durability, in my opinion.

The wet slug ones can leak after many years, and the sulfuric acid electrolyte can damage things nearby. Whether they can be replaced readily depends on the application. Wet slug types have the lowest DC current leakage and highest temperature range of all electrolytic caps, very low ESR, and wide voltage range. If it's a low-leakage circuit requirement, and fairly low C (like up to a few tens of uF), the best bet may be to use plastic caps, even several paralleled to get the right amount - but the physical size will be much larger. For larger values, this is impractical, so the next closest thing is dry Ta caps, with more leakage, but may be OK for bench use at room temperature. One very common use in HP gear is to have a wet Ta switched across a YTO coil whenever the oscillator is in CW or narrowband mode, for extra noise filtering. Any DC leakage would cause errors in the tuning current.

Don't use regular Al or OSCON caps for low leakage circuits.

Ed


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