Hal,

Gear wheels have been cut by hand for many a century. A simple dividing head made from wood and fixed to a mandrel would index a blank wheel and allow the teeth to be cut by a saw and then rounded up to a cycloidal shape with a file. As time progressed shaped files were used and later simple fly cutters with the cycloidal shape.

Files were made by hand in a similar way as that are made today. Once the correct material was chosen, originally iron and later steel, a blank was shaped and the teeth cut using a chisel. The file would then be hardened by heating and quenching followed by straightening and warping before it set. As with most tasks machines either speed up the process or take the skill out of it. As an aside only use new files on brass until they have the edge taken off them then they can be used on harder materials.

There is somewhat more to the above but it would take up too much bandwidth.

Regards

Peter



On 11/05/2015 00:32, Hal Murray wrote:
Michael Wright talking about the Antikythera
   http://www.the-eg.com/videos/michael-wright-antikythera-resurrector-eg8

The video is 1/2 hour.  I thought it was good.  He's a colorful speaker.

Anybody know how they made gears back then?  Or machinery in general?  What
did they use for a file?  How did they make files?


The Computer History Museum is having an event:

May 13, 2015  10:30 AM
Secrets of the Antikythera Mechanism
   http://www.computerhistory.org/events/upcoming/

  In 1900, sponge divers off the coast of the tiny Greek island of Antikythera
made an astonishing discovery: the wreck of an ancient Roman ship lay 200
feet beneath the water, its dazzling cargo spread out over the ocean floor.
Among the life-size statues and amphorae was an encrusted piece of metal,
which after nearly a century of investigation, is finally revealing its
secrets....



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