The thing that impacts performance most on those old machines is not the
controllers as much as is it PCI.  A friend of mine recently did
something similar and ran into the fact that on his PCI sata card he
was only able to get ~50MB/sec instead of the ~120MB/sec that each 2T
drive can do.  This is because PCI has a theoretical limit of about
133MB/sec.  In practice PCI is just too slow for SATA.

You might want to consider replacing that old P4 board with one of
these:

http://www.supermicro.com/products/motherboard/ATOM/

You get 6x SATAII and a nice low power dual core for around $200.

http://en.wikipedia.org/wiki/Conventional_PCI

1) See above

2) I partition my server and run it off my 2T drives.  I build 3
arrays.

md0: 2G raid1 (root+boot)
md1: 200G raid10 (LVM - usr / var / home)
md2: Max raid6 (/data)

My important documents tend to stay in /home and get backed up via
crashplan to other machines and a copy in /data

I keep all of my big media files and other junk on /data

I leave this machine on 24/7 because I use it from remote for a bunch
of tasks other than just being my SBS.

3) See above #2.  I use a hybrid of a few things.

4) I use ext4 for everything these days.  It's fast, stable, and well
supported.  I've been thinking about playing with things like
ZFS/BTRFS, but nothing for production use yet.


-- 
SuperQ
------------------------------------------------------------------------
SuperQ's Profile: http://forums.slimdevices.com/member.php?userid=2139
View this thread: http://forums.slimdevices.com/showthread.php?t=84125

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