Does NC mean "national course" as in threads, or "numerical control" as in 
digital machine tools?  I had to pause to realize the probable correct answer 
since you were discussing both fasteners and imported machine tools.

---- Original message ----
>Date: Wed, 8 Dec 2010 10:23:03 -0000
>From: "John Frewen-Lord" <[email protected]>  
>Subject: [USMA:49054] Re: Boeing and metrication  
>To: "U.S. Metric Association" <[email protected]>
>
>   A good friend of mine is a professional engineer in
>   Ontario, working for a company that designs and
>   manufactures parts and sub-assemblies for mostly the
>   automotive sector but occasionally other industries
>   as well.  Almost all of their work is in SI (as it
>   would be for the auto sector - GM, Honda, Toyota,
>   etc).  His company was contracted as a third teir
>   subcontractor on the 787 to a major Japanese
>   company, in connection with detail design and
>   manufacturing of specific components relating to
>   assemblies such as undercarriage doors and the
>   like.  They had two main problems:
>    
>   1.  All fasterners were imperial sized, and had to
>   be sourced from the US, as almost all fasteners in
>   Canada are metric - this caused some major delivery
>   delays, and in some cases they had to ship
>   components unassembled due to lack of fasteners.
>    
>   2.  All their NC machinery comes from Germany or
>   Italy, and is metric only.  They had to convert all
>   Boeing's dimensions to imperial equivalents.  While
>   for the most part they were able to get the
>   conversions within tolerances, occasionally they
>   were stretching these tolerance limits, and if the
>   limits became cumulative instead of cancelling each
>   other out, then there was some work that ended being
>   significantly out of tolerance.
>    
>   I seem to remember when the 787 was first announced
>   that Boeing was 'pround' to keep its airliners in
>   USC units.  Just quite why they then subcontracted
>   most of it to an almost totally metric-only world
>   beggars belief.  Yes, Europe and the rest of the
>   industrialized world does occasionally have to deal
>   with non-metric work, but it is by exception
>   usually, and always costs more, in terms of both
>   time and money. 
>    
>   Will Boeing have learnt its lesson in this?  I doubt
>   it.  I predict when they start on their next
>   airliner (likely a replacement for the 737), they
>   will keep to USC and not subcontract any more than
>   they have to.  Airbus will no doubt be very happy.
>    
>   Finally, if anyone has any doubt that working in
>   imerial/USC costs more than metric, most Canadian
>   arhictects and engineers charge more to produce
>   drawings in imperial - on one project I worked on,
>   where a whole existing (imperial) hospital was being
>   digitized, the bill was going to be 10% higher if we
>   retained the original imperial dimensioning rather
>   than convert to SI!
>    
>   John F-L
>...

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